Komatsu D85EX-15 Operation & Maintenance Manual
  1. Manuals
  2. Brands
  3. Komatsu Manuals
  4. Construction Equipment
  5. D85EX-15
  6. Operation & maintenance manual

Komatsu D85EX-15 Operation & Maintenance Manual

Bulldozer
Hide thumbs
Table of Contents

Advertisement

Quick Links

Operation &
Maintenance Manual
D85EX
D85PX
BULLDOZER
SERIAL NUMBER
D85EX-15
D85PX-15
WARNING
Unsafe use of this machine may cause serious injury or
death. Operators and maintenance personnel must read
this manual before operating or maintaining this
machine. This manual should be kept inside the cab for
reference and periodically reviewed by all personnel who
will come into contact with the machine.
- 10001
and up
- 1001
and up
-15
-15
EEAM022804

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the D85EX-15 and is the answer not in the manual?

Questions and answers

Related Manuals for Komatsu D85EX-15

Summary of Contents for Komatsu D85EX-15

  • Page 1 Operation & EEAM022804 Maintenance Manual D85EX D85PX BULLDOZER SERIAL NUMBER D85EX-15 - 10001 and up D85PX-15 - 1001 and up WARNING Unsafe use of this machine may cause serious injury or death. Operators and maintenance personnel must read this manual before operating or maintaining this machine.
  • Page 3 FOREWORD...
  • Page 4 If you sell the machine, be sure to give this manual to the new owners together with the machine. Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country or purchased from someone in another country, it may lack certain safety devices and specifications that are necessary for use in your country.

  • Page 5: Foreword

    FOREWORD SAFETY INFORMATION SAFETY INFORMATION To enable you to use this machine safely, safety precautions and labels are given in this manual and affixed to the machine to give explanations of situations involving potential hazards and of the methods of avoiding such situa- tions.
  • Page 6 Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.

  • Page 7: Noise Emission Levels

    FOREWORD SAFETY INFORMATION Noise emission levels Two labels indicating the machine noise level are affixed on the machine. Sound pressure level at the operator's station, measured according to ISO6396 (Dynamic test method, simulated working cycle) Sound power level emitted by the machine, measured according to ISO 6395 (Dynamic test method, simulated working cycle).
  • Page 8 FOREWORD SAFETY INFORMATION Operating condition: (WHEEL LOADER:) V-shape loading (HYDRAULIC EXCAVATORS:) Excavating (Digging-loading-rotating-unloading-rotating) (TRACTOR DOZER:) Dozing and spreading material through forward/reversing motion (Rigid/Articulate dumper:) Work cycle (including waiting, travelling, loading, travelling with load, unloading, and travelling without load) Guide to Reduce Vibration Levels on Machine The following guides can help an operator of this machine to reduce the whole body vibration levels: 1.

  • Page 9: Introduction

    FOREWORD INTRODUCTION INTRODUCTION This Komatsu machine is designed to be used mainly for the following work: Dozing Cutting into hard or frozen ground or ditching Felling trees, removing stumps Pushing Ripping For further details, see “WORK POSSIBLE USING BULLDOZER ( 3-92 )“.

  • Page 10: Necessary Information

    FOREWORD NECESSARY INFORMATION NECESSARY INFORMATION When requesting service or ordering replacement parts, please inform your Komatsu distributor of the following items. MACHINE SERIAL NO. PLATE AND POSITION Under the front of the console box on the right side of the operator's seat.

  • Page 11: Blade Serial No. Plate Position

    FOREWORD NECESSARY INFORMATION BLADE SERIAL NO. PLATE POSITION This is located at the upper right of blade back surface. RIPPER SERIAL NO. PLATE POSITION This is located at the left side surface of ripper beam. ROPS, FOPS NO. PLATE POSITION This is located at the top left.

  • Page 12: Table Of Enter Serial No. And Distributor

    FOREWORD NECESSARY INFORMATION TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR Machine serial No. Engine serial No. Product Identification Number Manufacturers name: KOMATSU LTD. Address: 3-6 Akasaka Minato-ku, 101 Tokyo Japan Distributor Address Phone Service personnel for your machine: 1-10...

  • Page 13: Machine Serial Number Plate

    Valid until 31 December 2003 Model Seriel Number Manufacturing year Weight Engine power Komatsu Ltd. Tokyo, Japan Manuafacturer Produced by Komatsu Tokyo, Japan Valid as of 1 January 2004 Model Seriel Number Manufacturing year Weight Engine power Product Identification Number...

  • Page 14: Table Of Contents

    CONTENTS CONTENTS FOREWORD FOREWORD ................................. 1-2 SAFETY INFORMATION............................1-3 Noise emission levels ..........................1-5 Vibration levels............................1-5 Guide to Reduce Vibration Levels on Machine.................. 1-6 INTRODUCTION..............................1-7 FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE ............... 1-7 NECESSARY INFORMATION ..........................1-8 MACHINE SERIAL NO. PLATE AND POSITION ..................1-8 ENGINE SERIAL NO.
  • Page 15 CONTENTS GENERAL VIEW OF MACHINE ......................... 3-2 GENERAL VIEW OF CONTROLS AND GAUGES..................3-3 EXPLANATION OF COMPONENTS........................3-5 FRONT PANEL............................3-5 CHECK MONITOR GROUP ......................3-7 CAUTION MONITOR GROUP ......................3-8 EMERGENCY CAUTION ITEMS ....................3-10 METER GROUP ..........................3-12 SWITCH............................
  • Page 16 CONTENTS STARTING IN COLD WEATHER ....................3-72 OPERATIONS AND CHECKS AFTER STARTING ENGINE ..............3-75 BREAKING IN THE MACHINE ......................3-75 NORMAL OPERATION ........................3-75 IN COLD AREAS ..........................3-77 STOPPING ENGINE..........................3-78 CHECK AFTER STOPPING ENGINE ...................... 3-78 MOVING MACHINE OFF.......................... 3-79 STOPPING MACHINE..........................
  • Page 17 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC ............. 4-5 OIL ..............................4-5 FUEL..............................4-5 COOLANT ............................4-5 GREASE............................4-6 CARRYING OUT KOWA (Komatsu Oil Wear Analysis) ..............4-6 STORING OIL AND FUEL......................... 4-7 FILTERS ............................4-7 OUTLINE OF ELECTRIC SYSTEM......................4-7 WEAR PARTS LIST ............................. 4-8 WEAR PARTS LIST............................
  • Page 18 CONTENTS USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE....... 4-9 PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS ............4-9 STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............4-13 TORQUE LIST ............................4-13 PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ................4-14 SAFETY CRITICAL PARTS........................
  • Page 19 CONTENTS CAP WITH LOCK, HANDLING ..........................6-5 METHOD OF OPENING AND CLOSING CAP WITH LOCK..............6-5 INDEX COLOPHON 1-17...
  • Page 20 CONTENTS 1-18...

  • Page 21: Safety

    SAFETY WARNING Please be sure that you fully understand this manual and the precautions discribed in this manual and the safety labels on the machine. When operating or servicing the machine, always follow these precaustions strictly.
  • Page 22 SAFETY SAFETY SAFETY Safety Labels ................................ 2-4 Positions of Safety Pictograms ........................2-4 Safety Labels ..............................2-5 General Precautions Safety Rules..............................2-9 If Abnormalities Are Found..........................2-9 Clothing and Personal Protective Items ......................2-9 Fire Extinguisher and First Aid Kit........................2-9 Fafety Features ..............................
  • Page 23 SAFETY SAFETY Appoint Leader When Working with Others....................2-23 Stop Engine Before Carrrying Out Inspection and Maintenance ..............2-24 Two Workers for Maintenance when Engine is Running ................2-24 Proper Tools ..............................2-25 Handling Accumulator..........................2-25 Personnel..............................2-25 Attachments ..............................2-25 Work Under the Machine ..........................

  • Page 24: Safety Labels

    If the labels are damaged, lost, or cannot be read properly, replace them with new ones. For details of the part numbers for the labels, see this manual or the actual label, and place an order with Komatsu distributor. POSITIONS OF SAFETY PICTOGRAMS...
  • Page 25 SAFETY SAFETY LABELS SAFETY LABELS (1) Precautions for operation, inspection and maintenance (09651-A0641) Warning! Read manual before operation, maintaince, disassembly, assembly and transportation. (2) Precautions when traveling in reverse (09802-13000) Warning To prevent SEVERE INJURY or DEATH, do the following before moving machine or its attachments: Honk horn to alert people nearby.
  • Page 26 SAFETY SAFETY LABELS (4) Precautions for high-temperature cooling water (09653-A0481) Never remove the cap when the engine is at operating (High) temperature. Stream or high temperature oil blowing up from the radiator or hydraulic tank, will cause personal injury and or burns. Never remove the radiator or hydraulic tank oil filler when cooling water or hydraulic oil is at high temperatures.
  • Page 27 If some modification is applied to the ROPS. It might not enough strength and might not be complied with the standard. Consult Komatsu Distributor before altering. ROPS may provide less protection if it has been structurally damaged or involved roll-over. Consult Komatsu Distributor in that case.
  • Page 28 If some modification is applied to the FOBS. It might not enough strength and might not be complied with the standard. Consult Komatsu Distributor before altering. FOBS may provide less protection if it has been structurally damaged or involved roll-over. Consult Komatsu Distributor in that case.
  • Page 29 SAFETY GENERAL PRECAUTIONS GENERAL PRECAUTIONS SAFETY RULES Only trained and authorized personnel can operate and maintain the machine. Follow all safety rules, precautions and instructions when operating or performing maintenance on the machine. If you are under the influence of alcohol or medication, your ability to safely operate or repair your machine may be severly impaired putting yourself and everyone else on your jobsite in danger.
  • Page 30 SAFETY GENERAL PRECAUTIONS If inspection and maintenance is carried out when the machine is still dirty with mud or oil, there is a hazard that you will slip and fall, or that dirt or mud will get into your eyes. Always keep the machine clean. INSIDE OPERATOR'S COMPARTMENT When entering the operator's compartment, always remove all mud and oil from the soles of your shoes.
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

D85px-15

Table of Contents

Save PDF