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Summary of Contents for Compac C4000 BioBlend
- Page 1 BioBlend Installation Manual Version 1.0.2 Model: C4000 BioBlend Controller Date: 7 December 2018...
- Page 2 Identification section. care. ▪ Only parts supplied by or approved by Compac may ▪ Compac Industries Limited accepts no liability for be used and no unauthorised modifications to the direct, indirect, incidental, special, or hardware of software may be made.
- Page 3 Compac for archived manuals if required. Validity Compac Industries Limited reserves the right to revise or change product specifications at any time. This publication describes the state of the product at the time of publication and may not reflect the product at all times in the past or in the future.
- Page 4 Document Control Document Information Manual Title BioBlend Installation Manual v.1.0.1 Current Revision Author(s) R Liu Original Publication Date 12/10/2011 Authorised By W Zheng Revision History Version Date Author(s) Revision Notes 1.0.0 12 Oct 2011 R Lacey Initial release Updated format, added 1.0.1 12 Nov 2018 S Laycock...
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Page 5: Table Of Contents
Contents Safety ........................3 Static Electricity Precautions ................3 Introduction ......................4 Software Requirements ..................4 Pre-installation ....................5 Tools Required ...................... 5 Site Preparation ....................6 Electrical Preparation ................... 6 Pipework Preparation ................... 6 Footprints ......................9 Master PN3 MR160S ..................... 9 Master PN3 MR400S ................... -
Page 6: Safety
Safety You must adhere to the following safety precautions at all times when working on the Compac C4000 processor. Failure to observe these safety precautions could result in damage to the Compac C4000 processor, injury, or death. Make sure that you read and understand all safety precautions before operating the Compac C4000 processor. -
Page 7: Introduction
For the system to operate correctly special software must be used in the C4000 processor board and the ComFMS board if applicable. The blend percentage can only be controlled through a Compac fuel management system, it is not able to be controlled by a 3rd party system. Software versions are:... -
Page 8: Pre-Installation
Pre-installation Transit Damage Once the unit is received on site, inspect the cabinet for the following: ▪ Shipping damage to cabinet, display or any other equipment. ▪ Water damage to components Report any damage to the transport company and to the help desk. Take photographs if required. -
Page 9: Site Preparation
Site Preparation Refer to the Site Audit document if supplied. To ensure maximum operating life, care should be taken when siting the dispenser. Considerations should include: ▪ The unit is not designed to be constantly exposed to the elements. A canopy or shelter should be installed to protect it. - Page 10 ▪ Static lift must not exceed 3 metres (vertical distance from the product level in the tank to the centre of the pump unit). ▪ To absorb ground movement from settling of the tank, frost heaving of the ground or pump island settling, a swing joint must be used in the supply line at the tank and directly underneath the dispenser.
- Page 11 Above Ground Storage tank Shut-off valve Solenoid valve (wire so that valve is open only when the pump motor is Shear section running) level with bottom of base Pipe vent to top of storage tank or vent to atmosphere - Tokheim valve Do not plug (mounted directly...
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Page 12: Footprints
Footprints Master PN3 MR160S... -
Page 13: Master Pn3 Mr400S
Master PN3 MR400S... -
Page 14: Installation
Installation Refer to your individual pump installation sheets for mounting diagrams. The two inlets on the base of the dispenser are labelled A and B. Ensure that the inlet A is connected to the (mineral) diesel tank and the inlet B is connected to the bio-diesel tank. Dispensing Hose and Nozzles The unit may or may not be supplied with dispensing hose and nozzle assemblies. -
Page 15: Hydraulics
Hydraulics Component Function These show the pressure of the supply pumps. Ensure the Diesel and Biodiesel gauges biodiesel gauge is always 2 psi higher than the diesel gauge. COM 50, 125, 250 meters Measure the flow of biodiesel and diesel. Biodiesel and Diesel filters Fuel is passed through these before being dispensed. - Page 16 PN3 MR160S Biodiesel Solenoid Diesel Solenoids COM50 Meter COM125 Meter Mounting Bracket Biodiesel Gauge Outlet Diesel Gauge Biodiesel Filter Diesel Filter...
- Page 17 PN3 MR400S Com125 Meter Solenoids Outlet Com250 Meter Biodiesel Gauge Diesel Gauge Biodiesel Filter...
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Page 18: Setting Up The C4000
Setting up the C4000 Static Blend For pumps that are not connected to a card management system, the C4000 must be set up to dispense the correct blend using the Parameter Switch. Refer to C4000 Master Manual to find the location of the parameter switch. STEP ACTION RESULT... -
Page 19: Calibration
Calibration To calibrate a BioBlend dispenser use the following procedure: Refer to C4000 Master Manual for detailed instructions. 1. Change the B configuration to b0000 as it will be set to inhibit standalone. (b1000 is standard) 2. Change the C config to be C00001 3. -
Page 20: Error Codes
Error Codes See the following table for error codes for the unit. Some codes will have a prefix ‘A’ or ‘B’ depending on the side. A indicates an error on the mineral fuel side, and B indicates an error on the bio diesel side. -
Page 21: Installation Checklist
Installation Checklist When a new unit is being installed use the following checklist to make sure the unit is fully operational. Check each box or write N/A where not applicable. Refer to the relevant installation manual for procedures. Mechanical Checks Check unit is undamaged and has not been tampered with. - Page 22 Ensure all cables are plugged back in after remote accessing. Tidy up all rubbish and clean the exterior of the unit before leaving. Report any damage immediately to Compac Industries on: +64 9 579 2094. Any site safety issues should be reported immediately to the site manager.
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