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Table of Contents
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Summary of Contents for Compac C4000
- Page 1 C4000 BioBlend Annex Version 1.0.0...
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Page 2: Conditions Of Use
This hazard Subject to your right to use the unit, Compac does can be avoided if you adhere to the procedures in not convey any right, title, or interest in its this manual and exercise all due care. -
Page 3: Table Of Contents
Installation ..................................13 Dispensing Hose and Nozzles ..........................14 Wiring ....................................14 Setting up the C4000 for Static Blend (Stand Alone Pumps) ..................15 Setting up the C4000 for Dynamic Blend ........................16 Calibration ..................................17 Error Codes ..................................18 Last Sale Value ................................ -
Page 4: Product Identification
Compac Industries Limited reserves the right to revise or change product specifications at any time. This publication describes the state of the C4000 processor at the time of publication and may not reflect the product at all times in the past or in the future. -
Page 5: Document Control Information
Document Control Information Document Control Information Document Information and Revision History Document Details: C4000 BioBlend Annex File Name and Location: G:\Masters\Manuals\Authorised Manuals\C4000\BioBlend Current Revision Author(s): R Lacey Authorised By: A Kingstone Release Date: 12/10/2011 Version Date Author(s) Revision Notes 1.0.0... -
Page 6: Symbols And Units Of Measure
Symbols are used in this manual to highlight information that is critical to the safety of people and equipment, and for the safe and correct operation of the Compac equipment An extreme hazard that may result in death or injury if proper precautions are not taken. -
Page 7: Safety - C4000 Controller
Never touch wiring or components inside the high voltage area with the power on. Always turn off the power to the Compac C4000 processor at the mains switch before removing or replacing software or memory ICs. -
Page 8: Introduction
5% increments. The blend can be selected in two ways: 1) Static Blend. This is set in the C4000 using the parameter switch menu and is used for stand alone pumps with no fuel management system connected. Blend ratios in 5% increments from B00 (0% bio-fuel) to B40 (40% bio-fuel). -
Page 9: Pre-Installation Checks
Site Issues Check that all wiring and pipework has been installed correctly and is undamaged. Report issues to site manager. Inappropriate installation may void the warranty. If uncertain, contact your Compac agent for advice. Compac Industries Ltd. Page 9 www.compac.co.nz... -
Page 10: Tools Required
Cleaning spray and clean cloths The above list is a suggested minimum. It is recommended that you read the manual thoroughly and include any other equipment that may assist you in completing the job safely and quickly. Compac Industries Ltd. Page 10 www.compac.co.nz... -
Page 11: Site Preparation
Static lift must not exceed 3 metres (vertical distance from the product level in the tank to the centre of the pump unit). To absorb ground movement from settling of the tank, frost heaving of the Compac Industries Ltd. Page 11 www.compac.co.nz... - Page 12 The air switch is not to be disconnected. Disconnection will void NSC and TMU approvals. The air eliminator chamber is not to be piped back to the tank. This will prevent it from working and may damage the pump. Compac Industries Ltd. Page 12 www.compac.co.nz...
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Page 13: Footprint
The two inlets on the base of the dispenser are labelled A and B. Ensure that the inlet A is connected to the (mineral) diesel tank and the inlet B is connected to the bio-diesel tank. Compac Industries Ltd. Page 13 www.compac.co.nz... -
Page 14: Dispensing Hose And Nozzles
AS/NZS 2229 Wiring For general wiring instructions, refer to the C4000 Master Manual. On the C4000 Power Supply the motors and solenoids are connected to the following terminals: Mineral pump motor is T1... -
Page 15: Setting Up The C4000 For Static Blend (Stand Alone Pumps)
Setting up the C4000 for Static Blend (Stand Alone Pumps) For pumps that are not connected to a card management system, the C4000 must be set up to dispense the correct blend using the Parameter Switch. Refer to C4000 Master Manual to find the location of the parameter switch. -
Page 16: Setting Up The C4000 For Dynamic Blend
Dispensing Hose and Nozzles Setting up the C4000 for Dynamic Blend Set the default bio-fuel blend ratio if required. Refer Setting up the C4000 for Stand Alone BioBlend. (see page 15) In your card files use the "Owner Details 1" column to manage the individual blend ratios using the following format: BXX where XX is the percentage bio-diesel to diesel blend required. -
Page 17: Calibration
Dispensing Hose and Nozzles Calibration To calibrate a BioBlend dispenser use the following procedure: Refer to C4000 Master Manual for detailed instructions. Change the B configuration to b0000 as it will be set to inhibit standalone. (b1000 is standard) Change the C config to be C00001... -
Page 18: Error Codes
If the pump is not able to deliver the blend or the blend percentage being delivered differs more than 3% from the requested ratio, the C4000 will stop both motors and display a „blend” error. If this happens the user needs to check all supply valves and fuel levels. -
Page 19: Glossary Of Terms
A model of pump mounted authorisation terminal made by Compac. Central Processing Unit. CWID Compac Wireless Identifier. Driveway Card Acceptor - A type of pump authorisation terminal made by Compac. Encoder A device that translates rotary motion into electronic pulses. Often referred to as a pulser. Head Dispenser calculator/Indicator. -
Page 20: Installation Checklist
Installation Checklist Dispensing Hose and Nozzles Installation Checklist Version 1.0.0. Covers Compac DCA, Comfutra, Card King and Controller units. Site number and name: Date: Installer name and phone number: Terminal ID number: When a new unit is being installed use the following checklist to make sure the unit is fully operational. Check each box or write N/A where not applicable. - Page 21 Tidy up all rubbish and clean the exterior of the unit before leaving. If one or more of these tests fail, contact the Compac help desk or your service centre so the problem can be logged and parts issued if required.
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