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SERVICE MANUAL LIT-18616-03-17 6BP-28197-1M-11...
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Contents General information INFO Specification SPEC TECH Technical features and description Rigging information GING TRBL Troubleshooting SHTG Electrical system ELEC Fuel system FUEL Power unit POWR Lower unit LOWR Bracket unit BRKT Maintenance Index Appendix...
INFO General information Safety while working ............0-1 Rotating part................0-1 Hot part..................0-1 Electric shock ................0-1 Propeller ..................0-1 Handling of gasoline..............0-1 Ventilation................... 0-1 Self-protection ................0-2 Working with crane..............0-2 Handling of gas torch ..............0-2 Part, lubricant, and sealant............
INFO General information Safety while working Handling of gasoline • Gasoline is highly flammable. Keep gaso- To prevent an accident or injury and to pro- line and all flammable products away from vide quality service, observe the following heat, sparks, and open flames. safety procedures.
INFO General information Special service tool Disassembly and assembly Use the recommended special service tools • Use compressed air to remove dust and dirt to work safely, and to protect parts from dam- during disassembly. age. • Apply engine oil to the contact surfaces of moving parts before assembly.
Safety while working / How to use this manual How to use this manual Manual format The format of this manual has been designed to make service procedures clear and easy to under- stand. Use the following information as a guide for effective and quality service. •...
INFO General information Abbreviation The following abbreviations are used in this service manual. Abbreviation Description ABYC American Boat and Yacht Council American Petroleum Institute ATDC After Top Dead Center BTDC Before Top Dead Center CARB California Air Resources Board Cold Cranking Ampere Capacitor Discharge Ignition Centerline Exhaust...
Lubricant, sealant, and thread locking agent Symbol Symbols in an exploded diagram or illustration indicate the grade of lubricant and the lubrication points. Symbol Name Application Yamaha 4-stroke motor oil Lubricant Gear oil Lubricant Water resistant grease Lubricant (Yamaha grease A)
Sealant Special service tool For U.S.A. and Canada Special service tools with part numbers “YB-*****” are distributed by K & L. Special service tools with Yamaha part numbers (90890-*****) are distributed by the Parts Division. Drilling plate Spark checker 90890-06783...
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INFO General information Pinion gear bushing installer YB-06029-4 Crankshaft seal installer YB-06349 Driveshaft needle bearing installer and remover YB-06230 Trim/cylinder wrench YB-06175-2B Digital tachometer YU-39951-B 0-13...
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