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F25
T25
SERVICE MANUAL
LIT-18616-03-17
6BP-28197-1M-11

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Summary of Contents for Yamaha F25 2010

  • Page 1 SERVICE MANUAL LIT-18616-03-17 6BP-28197-1M-11...
  • Page 2 Contents General information INFO Specification SPEC TECH Technical features and description Rigging information GING TRBL Troubleshooting SHTG Electrical system ELEC Fuel system FUEL Power unit POWR Lower unit LOWR Bracket unit BRKT Maintenance Index Appendix...
  • Page 3: Table Of Contents

    INFO General information Safety while working ............0-1 Rotating part................0-1 Hot part..................0-1 Electric shock ................0-1 Propeller ..................0-1 Handling of gasoline..............0-1 Ventilation................... 0-1 Self-protection ................0-2 Working with crane..............0-2 Handling of gas torch ..............0-2 Part, lubricant, and sealant............
  • Page 4: Gen Info

    INFO General information Safety while working Handling of gasoline • Gasoline is highly flammable. Keep gaso- To prevent an accident or injury and to pro- line and all flammable products away from vide quality service, observe the following heat, sparks, and open flames. safety procedures.
  • Page 5: Self-Protection

    Yamaha, when servicing or repairing the out- • If the outboard motor does not have three board motor. or more points to be suspended, support it...
  • Page 6: Special Service Tool

    INFO General information Special service tool Disassembly and assembly Use the recommended special service tools • Use compressed air to remove dust and dirt to work safely, and to protect parts from dam- during disassembly. age. • Apply engine oil to the contact surfaces of moving parts before assembly.
  • Page 7: How To Use This Manual

    Safety while working / How to use this manual How to use this manual Manual format The format of this manual has been designed to make service procedures clear and easy to under- stand. Use the following information as a guide for effective and quality service. •...
  • Page 8: Abbreviation

    INFO General information Abbreviation The following abbreviations are used in this service manual. Abbreviation Description ABYC American Boat and Yacht Council American Petroleum Institute ATDC After Top Dead Center BTDC Before Top Dead Center CARB California Air Resources Board Cold Cranking Ampere Capacitor Discharge Ignition Centerline Exhaust...
  • Page 9: Lubricant, Sealant, And Thread Locking Agent

    Lubricant, sealant, and thread locking agent Symbol Symbols in an exploded diagram or illustration indicate the grade of lubricant and the lubrication points. Symbol Name Application Yamaha 4-stroke motor oil Lubricant Gear oil Lubricant Water resistant grease Lubricant (Yamaha grease A)
  • Page 10: Special Service Tool

    Sealant Special service tool For U.S.A. and Canada Special service tools with part numbers “YB-*****” are distributed by K & L. Special service tools with Yamaha part numbers (90890-*****) are distributed by the Parts Division. Drilling plate Spark checker 90890-06783...
  • Page 11 Lubricant, sealant, and thread locking agent / Special service tool Pressure/vacuum tester Valve spring compressor YB-35956-A YM-04019 Compression gauge Valve attachment YU-33223 YB-06320 Flywheel magnet holder Valve guide remover YB-06139 YB-06801 Universal puller Valve guide reamer YB-06117 YM-01196 Crankshaft holder Valve lapping tool YW-06355 YM-A8998...
  • Page 12 INFO General information Neway valve seat kit Propeller shaft needle bearing attachment YB-91044 YB-06153 Driver handle (large) Driver handle (small) YB-06071 YB-06229 Driveshaft outer race installer Bearing housing/driveshaft bearing YB-06110 remover/installer YB-06082 Piston ring compressor YM-08037 Driveshaft needle bearing installer and remover YB-06196 Slide hammer...
  • Page 13 Special service tool Forward gear outer race installer Oil seal installer YB-06085 YB-06023 Driveshaft holder Bearing cup installer YB-06079 YB-06167 Pinion nut wrench Bearing inner race attachment YB-06078 90890-06644 Oil seal installer Bearing inner race attachment YB-06168 90890-06645 Bearing splitter plate Pinion shim selecting tool YB-06219 YB-34432-10, YB-34432-11A, YB-34432-16,...
  • Page 14 INFO General information Forward gear shim gauge Backlash adjustment plate YB-06344 YB-07003 Reverse gear shim gauge Magnetic base stand YB-39799 YU-A8438 Bearing housing puller Pinion height gauge YB-06234 90890-06668 Backlash indicator rod Bearing puller legs YB-06265 YB-06523 Dial indicator gauge Bearing housing bearing/oil seal remover YU-03097 YB-06112...
  • Page 15 Special service tool Bearing housing bearing/oil seal installer Driveshaft outer race installer YB-06111 YB-06110 Driveshaft holder Forward gear bearing installer YB-06079 YB-06270-A Roller bearing installer/remover Bearing installer-reverse gear bearing YB-06432 YB-06016 Driveshaft needle bearing Bearing housing puller remover/installer YB-06207 YB-06063 Reverse gear bearing remover Forward gear outer race installer YB-41707...
  • Page 16 INFO General information Pinion gear bushing installer YB-06029-4 Crankshaft seal installer YB-06349 Driveshaft needle bearing installer and remover YB-06230 Trim/cylinder wrench YB-06175-2B Digital tachometer YU-39951-B 0-13...
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T25 2010

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