NTC VD12P Operation Manual
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NTC VD12P Operation Manual

Vibratory plate compactors
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VD12P
VD15,15P,15E, 15 S,15 P S,15E S, 15 B,15 P B,15E B
VD18,18P,18E, 18 S,18 P S,18E S, 18 B,18 P B,18E B
VD20,20P,20E, 20 S,20 P S,20E S, 20 B,20 P B,20E B
VD24,24P,24E, 24 S,24 P S,24E S, 24 B,24 P B,24E B
NTC STAVEBNÍ TECHNIKA spol. s r.o.
Jiřinková 120, 552 03 Česká Skalice
Czech Republic
Tel: +420 491 452 184
Fax: +420 491 401 609
e-mail: ntc@ntc.cz,
sales@ntc.cz
www.ntc.cz
ORIGINAL OPERATION MANUAL (2006/42/EC)
(issued 2/2016)

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  • Page 1 VD18,18P,18E, 18 S,18 P S,18E S, 18 B,18 P B,18E B VD20,20P,20E, 20 S,20 P S,20E S, 20 B,20 P B,20E B VD24,24P,24E, 24 S,24 P S,24E S, 24 B,24 P B,24E B NTC STAVEBNÍ TECHNIKA spol. s r.o. Jiřinková 120, 552 03 Česká Skalice Czech Republic...
  • Page 2 Prohlašujeme, že zařízení definované níže uvedenými údaji je ve shodě s požadavky níže uvedených NV a směrnic We declare that the trough below mentioned specifications defined equipment complies with requirements of below cited Directives Výrobce (manufacturer): NTC STAVEBNÍ TECHNIKA spol. s r.o. Sídlo provozovny: Jiřinková 120, Česká Skalice 552 03 (office premises) IČ...
  • Page 3 Prohlašujeme, že zařízení definované níže uvedenými údaji je ve shodě s požadavky níže uvedených NV a směrnic We declare that the trough below mentioned specifications defined equipment complies with requirements of below cited Directives Výrobce (manufacturer): NTC STAVEBNÍ TECHNIKA spol. s r.o. Sídlo provozovny: Jiřinková 120, Česká Skalice 552 03 (office premises) IČ...
  • Page 4 Prohlašujeme, že zařízení definované níže uvedenými údaji je ve shodě s požadavky níže uvedených NV a směrnic We declare that the trough below mentioned specifications defined equipment complies with requirements of below cited Directives Výrobce (manufacturer): NTC STAVEBNÍ TECHNIKA spol. s r.o. Sídlo firmy (company domicile): Jiřinková 120, Česká Skalice 552 03 IČ...
  • Page 5 Prohlašujeme, že zařízení definované níže uvedenými údaji je ve shodě s požadavky níže uvedených NV a směrnic We declare that the trough below mentioned specifications defined equipment complies with requirements of below cited Directives Výrobce (manufacturer): NTC STAVEBNÍ TECHNIKA spol. s r.o. Sídlo firmy (company domicile): Jiřinková 120, Česká Skalice 552 03 IČ...

  • Page 6: Table Of Contents

    The manufacturer bears no responsibility for damages arising from not keeping the operation manual. The manufacturer of this machine is the company NTC STAVEBNÍ TECHNIKA spol. s r.o. Jiřinková 120 Address: 552 03 Česká Skalice tel.: +420 491 452 184, fax: +420 491 401 609...
  • Page 7 Vibratory plate compactors Operation manual 4.4.4. Transport ............................... 31 4.4.5. Storage ..............................31 4.5........................ 31 PECIAL CONDITIONS OF OPERATION 4.5.1. Operation at low ambient temperature ....................31 4.5.2. Operation at high altitudes ........................31 4.5.3. Operation in Dusty Environment ......................31 MAINTENANCE ............................

  • Page 8: Safety Instructions

    Vibratory plate compactors Operation manual 1. SAFETY INSTRUCTIONS 1.1. General Safety Instructions for Work with Small Tools and Device 1.1.1. Qualification Requirements As a rule, no machine operator's card is required for work with small tools and devices. Nevertheless, the person in charge of operating small tools and devices individually should meet the following conditions: The persons to be charged with working with small tools and devices should: ...

  • Page 9: Machine Operation

    Vibratory plate compactors Operation manual 1.1.4. Machine Operation When working with the machine operator must observe the following guidelines: Check the machine, especially all its protective elements (e.g. covers) and controls. Make sure that there are no leaks of fuel from the fuel system or oil from the engine. Should a defect is found, the machine must not be operated until the defect is repaired.

  • Page 10: Loading & Transportation

    Vibratory plate compactors Operation manual 1.1.6. Loading & Transportation The machine may only be loaded and transported using a device or a vehicle with the lifting or loading capacity corresponding to the weight of the machine (see "Basic Specifications"). When loading the machine with a crane, all the regulations applicable to work with a crane should be observed.

  • Page 11: Enviromental Principles

    To hand over the used engine and hydraulic oil only to those persons who are duly authorized to dispose used oils; NTC cannot be held responsible for any damages to the user's health or to the environment if the aforementioned hygienic and environmental principles are not observed.

  • Page 12: Hygienic Data

    1.7. Hygienic data Noise: Declared level of acoustic pressure A in workplace of the operator (measured according to ČSN EN ISO 11201:april 2010 by conditions determined in ČSN EN 500-4, Annex B) [dB] pA,d VD12P 88+2 VD15,15P,15E 91+4 VD18,18P,18E 92+4 VD20,20P,20E...

  • Page 13: List Of Safety Symbols Used On The Machine

    1.8. List of safety symbols used on the machine At the designated types of machinery vibration plate types VD12P,VD15,VD15P,VD15E, VD15 S VD15 P S,VD15E S,VD15 B,VD15 P B,VD15E B VD18,VD18P,VD18E,VD18 S,VD18 P S,VD18E S,VD18 B,VD18 P B,VD18E B VD20,VD20P,VD20E,VD20 S,VD20 P S,VD20E S,VD20 B,VD20 P B,VD20E B a...

  • Page 14: Disposal Of The Packing Material

    NTC STAVEBNÍ TECHNIKA spol. s r.o. is registered with the EKO-KOM a.s. The company of company. This means that there is a contract between EKO-KOM a.s. and NTC STAVEBNÍ TECHNIKA spol. s r.o. on repurchase of all kinds of packing materials either by NTC or by suppliers of the packing materials.

  • Page 15: Technical Description

    Vibratory plate compactors Operation manual TECHNICAL DESCRIPTION Vibratory plates are designed for compaction of all types of soils, including soil related sections for compaction of trenches and areas - the machine without sprinkling. Machines are also designed for compacting asphalt surfaces – the machine with sprinkling. When used with a plastic backing plate vibration can also be used for ground paving.
  • Page 16 Vibratory plate compactors Operation manual PRACTIC VD15P VD18P VD20P VD24P Type VD12P VD15P VD18P VD20P VD24P VD15P S VD18P S VD20P S VD24P S Weight [kg] Frequency [Hz] Centrifugal force [kN] Max.speed [m/min] Max. gradability Motor HONDA HONDA HONDA HONDA HONDA SUBARU SUBARU SUBARU SUBARU B&S...
  • Page 17 Vibratory plate compactors Operation manual ELEGANT Type VD15 VD18 VD20 VD24 VD15 S VD18 S VD20 S VD24 S VD15 B VD18 B VD20 B VD24 B Weight [kg] [Hz] Frequency [kN] Centrifugal force Max.speed [m/min] Max. gradability Motor HONDA HONDA HONDA HONDA SUBARU SUBARU SUBARU SUBARU B&S B&S B&S...
  • Page 18 Vibratory plate compactors Operation manual EASY VD15E VD18E VD20E VD24E Type VD15E VD18E VD20E VD24E VD15E S VD18E S VD20E S VD24E S Weight [kg] Frequency [Hz] Centrifugal force [kN] Max.speed [m/min] Max. gradability Motor HONDA HONDA HONDA HONDA SUBARU SUBARU SUBARU SUBARU B&S B&S B&S...

  • Page 19: Lubricants

    Vibratory plate compactors Operation manual *performance of engine HONDA,SUBARU is according to SAE J1349 *performance of engine BRIGGS&STRATTON is according to SAE J1940 2.2. Lubricants For use in both engine and the vibrator use high-quality engine oils of the following specifications: 10W-30 API CJ-4+/CI-4/CF/SM, - engine oil HONDA GX120 capacity 0,60 l...

  • Page 20: Identification Of The Engine

    Vibratory plate compactors Operation manual 2.4. Identification of the engine In the case of engine related problems refer also the engine type and serial number. This number of stamped at the engine block (for HONDA). In a case of doubts please contact an authorized service or the manufacturer.

  • Page 21: Inspection Of Engine Oil Level

    Vibratory plate compactors Operation manual 3.1. Inspection of engine oil level Check the oil level every day! Use only the recommended types of oil. Choose the oil viscosity to match the thermal conditions of space use. ATTENTION: Running the engine with insufficient oil level can result in serious engine damage. In case of oil leakage from the engine immediately stop the operation of the machine and call service or contact the manufacturer.

  • Page 22: Inspection Of Fuel Level

    Vibratory plate compactors Operation manual 3.3. Inspection of fuel level For gasoline engines use gasoline for motor vehicles with an octane rating of 90 or more. We recommend that petrol NATURAL At low levels of fuel is the fuel necessary to fill up the edge of the filtered water. Never use dirty gasoline or mixture with oil.

  • Page 23: Operating The Machine

    Vibratory plate compactors Operation manual OPERATING THE MACHINE 4.1. Starting Turn the fuel valve to the open position Fig. Open fuel valve engine HONDA BRIGGS&STRATTON SUBARU Turn the switch (ignition switch) the motor position ON (lever switch down)
  • Page 24 Vibratory plate compactors Operation manual Fig. Engine ON/OFF switch HONDA Version EASY BRIGGS&STRATTON SUBARU Engine throttle position to give SLOWLY (slightly open throttle) Fig. Lever position in gas engine slowly HONDA Version Elegant...
  • Page 25 Vibratory plate compactors Operation manual BRIGGS&STRATTON SUBARU Turn the choke to start position. Do not choke when the engine is warm or if the higher ambient temperature. Fig. On the motor choke HONDA BRIGGS&STRATTON SUBARU...
  • Page 26 Vibratory plate compactors Operation manual Handle pull the starter cord until you feel resistance, then pull rapidly Starter cord handle drop sharply back. In retrospect, it is moving her hands to hold. Fig. Starter motor pulled out cord HONDA BRIGGS&STRATTON SUBARU After a gradual warm up the engine, move the choke lever to OFF position.
  • Page 27 Vibratory plate compactors Operation manual BRIGGS&STRATTON SUBARU Motor full loads before running moment leave to heat up. Move the throttle to full throttle position. At about 1700 rev / min centrifugal clutch automatically switches the machine begins to vibrate. Fig. The lever position, engine throttle HONDA BRIGGS&STRATTON...

  • Page 28: Operating The Machine

    Vibratory plate compactors Operation manual Starting and stopping the engine is described in detail in the attached instruction manual Honda engine. 4.2. Operating the machine Run the machine across the area to be compacted, keeping slightly overlapping lanes. For good compaction, it is recommended to do 4 travels in each lane.
  • Page 29 Vibratory plate compactors Operation manual SUBARU 2. Turn the ignition switch into the "OFF" position (switch lever is up). Fig. Switch off the engine HONDA BRIGGS&STRATTON SUBARU...

  • Page 30: Handling, Transport, Storage

    Vibratory plate compactors Operation manual Turn the fuel valve to the closed position. Fig. Closed fuel valve engine HONDA BRIGGS&STRATTON SUBARU 4.4. Handling, transport, storage When handling the machine and its transport strictly follow the safety instructions in this manuals, as well as generally applicable transcripts to work with handling equipment or lifting equipment.

  • Page 31: Handling By Forklift

    Vibratory plate compactors Operation manual be performed only by qualified person (s) with valid card. Binding means fix it in the space frame of the machine. 4.4.3. Handling by forklift If the machine is often handled with a forklift (for example when sending collection service), we attach a variety of machine and send it together with a variety.

  • Page 32: Engine Maintenance

    Vibratory plate compactors Operation manual Bolts of the rubber mounts are secured with a glue. Therefore it is highly recommended to contact authorized service before dismantling or mounting the rubber mounts. 5.1. Engine maintenance see enclosed engine operation manual. 5.2. Tensioning of the drive belt Inspect tensioning of the drive belt on a regular basis.

  • Page 33: Exchange Of Oil In The Vibrator

    Vibratory plate compactors Operation manual ATTENTION Low oil level in the vibrator may cause serious damage to the bearings vibrator High oil level will increase the temperature of the vibrator, reduces engine power or engine "chokes". 5.4. Exchange of oil in the vibrator To carry out oil exchange, proceed as follows: ...

  • Page 34: Adjustment Of Engine Speed

    Vibratory plate compactors Operation manual 5.7. Adjustment of engine speed In case of repair or replacement of the engine, adjust the engine speed as follows: Remove the belt cover and measure revolutions of the vibrator pulley. The vibrator frequency is 100Hz (6000 RPM) and the engine speed is 3400 RPM,VD 12P 3440 RPM.

  • Page 35: Maintenance Schedule

    7. MAINTENANCE SCHEDULE This maintenance schedule contains only the most important operations. Besides of these operations, carry out maintenance and repairs of the machine as necessary depending on the respective conditions of operation. Check also the engine operation manual. WARNING: Turn off the engine before any maintenance or repair activity.

  • Page 36: Warranty Terms

    3. WARRANTY CONDITIONS Construction machines manufactured by NTC are designed and manufactured to suit longterm operation by most difficult conditions. Based on our experience we can say that these machines do work reliably not during the warranty period but also long time after the warranty expires.
  • Page 37 Please send properly filled protocol by fax, e-mail or post to above mentioned address, you will speed the process up! Accepting the warranty (to be filled in by warranty dept. of NTC): Date of repair start: Date of repair...
  • Page 38 Used spare parts: Part no. Description Tech. director sign. Production director sign Finishing warranty management (to be filled by warranty dept. of NTC): Arranged by: Way of transport: Shipment date: Returning the machine to owner (in case of repair in...

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