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Part Replacement
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Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in
China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |
MENT - ENGLISH VERSION ONLY
8023614.121519.B
Schwinn™ 810 / 510T machine
Service Manual
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Service Manual
8023613.121519.B
ORIGINAL DOCU-
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Summary of Contents for Schwinn 510T
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Page 1: Table Of Contents
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... -
Page 2: Important Safety Instructions
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. The Bluetooth word ®... -
Page 3: Safety Warning Labels And Serial Number
French Canadian on the 810 machine, 72mm - Moving parts can crush and cut. and English, French Canadian and can crush and Chinese on the 510T machine.) - Keep guards in place. 30.5mm in place. - Lock out power before servicing. -
Page 4: Specifications
If possible, put your Schwinn™ Machine Mat in your selected workout area before you begin assembly. To order the optional machine mat, contact Customer Service (if purchased in US/Canada) or your local distributor (if... -
Page 5: Grounding Instructions
Grounding Instructions (for a 120V AC system ) This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. -
Page 6: Emergency Stop Procedure
Emergency Stop Procedure The Treadmill machine is equipped with a Safety Key that can prevent serious injury, as well as prevent children from playing with and/or being injured on the machine. If the Safety Key is not correctly inserted into the Safety Key Port, the belt will not operate. -
Page 7: Moving And Storing The Machine
ADJUSTMENTS Moving and Storing the Machine The machine can be moved by one or more persons. Use caution when you move the machine. The treadmill is heavy and can be awkward. Make sure that your own physical strength is capable of moving the machine. - Page 8 7. Make sure that the locking mechanism is engaged. Carefully pull back on the Walking Deck and make sure that it does not move. When you do this, keep clear of movement path in case the treadmill lock is not properly engaged. Do not lean against the treadmill when it is folded.
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Page 9: Unfolding The Machine
Unfolding the Machine Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine. Place the machine on a clean, hard, level surface, free from unwanted material or other objects that may hamper your ability to move freely with a sufficient clear workout area. -
Page 10: Leveling The Machine
Leveling the Machine The machine needs to be leveled if your workout area is uneven. To adjust: Place the machine in your workout area. Adjust the levelers until they all contact the fl oor. Do not adjust the levelers to such a height that they detach or unscrew from the machine. Injury to you or damage to the machine can occur. -
Page 11: Connectivity
CONNECTIVITY Workout with Other Fitness Apps This fitness machine has integrated Bluetooth connectivity which allows it to work with a number of digital partners. For ® our latest list of supported partners, please visit: www.nautilus.com/partners USB Charging Your machine is equipped with a USB Port to allow it to charge some devices. Simply attach a USB Cable (not included) to the USB Port, and attach your device to the other end of the USB Cable. -
Page 12: Maintenance
MAINTENANCE Read all maintenance instructions fully before you start any repair work. In some conditions, an assistant is required to do the necessary tasks. Equipment must be regularly examined for damage and repairs. The owner is responsible to make sure that regular maintenance is done. -
Page 13: Adjusting The Belt Tension
NOTICE: To prevent damage to the finish of the machine or Console, do not clean with a petroleum based solvent. Do not apply too much moisture to the Console. Adjusting the Belt Tension If the walking belt starts to slip during use, it is necessary to adjust the tension. Your treadmill has tension bolts at the rear of the treadmill. - Page 14 To reduce the risk of electrical shock, always unplug the power cord and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. Inspect the surface material below the Treadmill. If the surface material is difficult to clean or could be damaged by silicone lubricant, place absorbent material (such as cardboard or newspaper) below the length of the Walking Deck.
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Page 15: Maintenance Parts
Maintenance Parts Console Assembly Upright, Right Handlebar Shroud, Right Inner Tray, Left Base Shroud, Right Handlebar Shroud, Left Inner Safety Key Port Power Cord Handlebar Shroud, Left Outer Safety Key Upright, Left Contact Heart Rate Sensor Base Cable Base Shroud, Left Console Cable Base Assembly Tray, Right... - Page 16 Maintenance Parts ( Frame ) Front Back Motor Cover Base Support Incline Adjuster Power Switch Deck Cushioners Pivot Assembly Power Input Transport Wheel GG Belt Tensioner Motor Control Board Leveler Rear Roller Cover Side Foot Support Rails Lifting Cylinder...
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Page 17: Troubleshooting
Service Mode Procedures PROCEDURE 1: MCB COMMUNICATIONS TEST (I/O CABLE TEST): 1. Hold down the PAUSE/STOP button and Down() arrow button together for three seconds while at the Welcome screen to enter the Console Setup Mode. 2. The Console displays the TOTAL HOURS screen. 3. - Page 18 Unit will not power on, or power is on but Console does not light up BEGIN HERE Unplug the power cord from the wall outlet and the machine. Wait 5 minutes before proceed- ing. Remove the Motor Replace I/O cables and MCB Covers.
- Page 19 Noise Issues BEGIN HERE About Noises: A “thumping” noise is normal for a new machine or new Walking Belt, and will go away with with use. This is caused by the Belt conforming to the Rollers and having a “flat spot” on Is the noise a If the noise only happens thump/bump that...
- Page 20 Machine Shuts Off or Belt Stops During Workout BEGIN HERE Try another outlet. Machine will not work with If display reads some older GFI/AFI, or in Did House or +SAFETY KEY, Display On HOUSE Did Console stay Display Off houses with improperly Machine breaker remove and reinsert the on or turn off?
- Page 21 Incline Issues Does Incline Motor make any grinding/- clunking noises or move BEGIN HERE Replace Incline Motor without the rails inclining? Be patient as the Motor Issue resolved moves slowly. Reset machine power and Is the issue still follow Service Mode Does Incline Motor present? Procedure 4 to calibrate...
- Page 22 Heart Rate Issues Ensure hands are centered on the HR sensors with Contact HR or BEGIN HERE equal pressure and as little Contact Chest Strap? movement as possible without touching metal frame. Chest Strap Ensure strap is “POLAR” Dry or heavily calloused compatible and uncoded.
- Page 23 Console Issues ( page 1 of 2 If Console will not light up, follow “Unit will not power on” Troubleshooting Procedure. BEGIN HERE: If the units of measure are incorrect, follow the Owner’s Manual instructions to correct the setting before beginning these steps. No sound “+SAFETY KEY”...
- Page 24 Console Issues ( page 2 of 2 If Console will not light up, follow “Unit will not power on” Troubleshooting Procedure. BEGIN HERE: If the units of measure are incorrect, follow the Owner’s Manual instructions to correct the setting before beginning these steps. Console continuously Speed is incorrect.
- Page 25 Buttons Do Not Respond If the Console powers up and the Start BEGIN HERE button beeps or causes the Display to change, then the Console is NOT defective. Cycle the power off/on. If the issue persists continue on with the troubleshooting.
- Page 26 Walking Belt stops while in use, moves briefly, or does not move at all (Console lights up) If the Console powers up and the Start BEGIN HERE: button beeps or causes the Display to change, then the Console is NOT defective. Replace I/O Cables Turn machine power off for at least 5 seconds...
- Page 27 Belt Alignment / Slipping / Hesitation Check Walking Belt Alignment (refer to BEGIN HERE “Aligning the Walking Belt” in Owner’s Manual. Is the Walking Belt Align the Walking Belt centered on the Walking Deck? Can Belt be Replace Rear Roller aligned? Run the Belt at low speed and attempt...
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Page 28: Engineering Mode
ENGINEERING MODE Most of the options contained within the Engineering Mode are for Service Technicians and should not need to be accessed by a user. To access the Engineering Mode: 1. From the Power Up (or Welcome) screen, push and hold down the PAUSE/STOP button and Down() arrow button for about 5 seconds to go into the Console Setup Mode. -
Page 29: Electrical Wiring Diagram
ELECTRICAL WIRING DIAGRAM WIRELESS HR USB PCB ASSY E STOP RIGHT LEFT SPEAKER SPEAKER ASSY CONSOLE LEFT TO HR CONTACTS RIGHT PCBA PCBA STOP/FAN START/VOL UPRIGHTS EARTH GROUND BLACK EARTH GROUND DOWN DRIVE MOTOR MOTOR WALK BELT FRONT PULLEY AND SHAFT ON/OFF SWITCH CIRCUIT... -
Page 30: Replacement Procedure Skill Level
Replacement Procedure Skill Level Level I : Low - very little mechanical knowledge or exposure. Level II : Intermediate - some experience with mechanical procedures. Level III : Advanced - knowledgeable about mechanical procedures. -
Page 31: Adjust The Walking Belt
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 32 1. Run the machine at 1 mph to see which way the Walking Belt needs to be moved. Do not touch the Walking Belt. Be sure to keep bystanders, children and pets away from the machine. 2. Using a 6mm hex wrench on the side the belt should move away from, rotate the Adjustment Bolt a 1/4 turn clock-wise. 3.
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Page 33: Replace The Bottom Motor Cover
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 34 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 35 5. Using a #2 Phillips screwdriver remove the 2 indicated screws from the Motor Cover and remove it. 6. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine.
- Page 36 10. Make sure that there is safe clearance around, on and above the treadmill to one side. Tilt the machine onto the side being sure not to grasp the Console. A second person is required to assist with the tilting of the machine.
- Page 37 15. Make sure there is sufficient space to tilt the machine back upright and that the area is clear. This step requires two people. Be sure there is adequate clearance for the raised deck. Some components of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving these components.
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Page 38: Replace The Console Assembly
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 39 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 40 4. Re-install all parts that were removed in reverse order using the new Console Assembly. 5. Final Inspection Inspect your machine to ensure that all hardware is tight and compo- nents are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.
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Page 41: Replace The Deck Suspension
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 42 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 43 5. Using a #2 Phillips screwdriver remove the 2 screws (indicated by ar- row) from the Deck Suspensions. Deck Suspension 6. Remove the Deck Suspension. 7. Installation of the new Side Rail is the reverse procedure. 8. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24”...
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Page 44: Replace The Deck Wheel
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 45 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 46 5. Using a #2 Phillips screwdriver, remove the indicated screw (with ar- rows) from the Rear Roller Cover. 6. Remove the Rear Roller Covers from the machine. Rear Roller Cover 7. Using a 13mm wrench and a 6mm hex wrench, remove the hardware indicated from the Deck Wheel. 8. Remove the old Deck Wheel, and attach the new Deck Wheel. 9.
- Page 47 10. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine. 11. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position.
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Page 48: Replace The Drive Belt
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 49 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 50 6. Make sure that the locking mechanism is engaged. Carefully pull back on the walking deck and make sure that it does not move. When you do this, keep clear of movement path in case the treadmill lock is not properly engaged.
- Page 51 12. Be sure to observe the distance from the Speed Sensor to the Drive Pulley. This distance affects the effectiveness of the Speed Sensor, and Speed can easily be shifted accidentally during replacement procedures. Sensor Drive Belt Drive Pulley 13. Using a 6mm hex wrench, remove the indicated screw from the Front Front Roller Roller.
- Page 52 Note: Your machine may not match the provided images exactly. 14. Lift and pivot the Front Roller out of the Frame, and slide it out of the Walking Belt. This will free the Drive Belt from the Front Roller. 15. Loop the new Drive Belt around the Front Roller. Insert the end of the Front Roller with the Drive Pulley into the Frame and pivot the other end into the Bracket.
- Page 53 20. Re-install all remaining parts that were removed in reverse order. 21. Inspect the surface material below the Treadmill. If the surface mate- rial is difficult to clean or could be damaged by silicone lubricant, place absorbent material (such as cardboard or newspaper) below the length of the Walking Deck. 22. Make sure that there is safe clearance around, on and above the treadmill.
- Page 54 27. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine. 28. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position.
- Page 55 To decrease the possibility of slipping, be sure the deck area is free from grease or oil. Clean off any excess oil from the machine surfaces. 38. Final Inspection Inspect your machine to ensure that all hardware is tight and components are prop- erly assembled.
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Page 56: Replace The Front Roller
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 57 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 58 6. Make sure that the locking mechanism is engaged. Carefully pull back on the walking deck and make sure that it does not move. When you do this, keep clear of movement path in case the treadmill lock is not properly engaged.
- Page 59 12. Be sure to observe the distance from the Speed Sensor to the Drive Pulley. This distance affects the effectiveness of the Speed Sensor, and Speed can easily be shifted accidentally during replacement procedures. Sensor Drive Belt Drive Pulley 13. Using a 6mm hex wrench, remove the indicated screw from the Front Roller.
- Page 60 Note: Your machine may not match the provided images exactly. 14. Lift and pivot the Front Roller out of the Frame, and slide it out of the Walking Belt. This will free the Drive Belt from the Front Roller. 15. Loop the Drive Belt around the new Front Roller. Insert the end of the Front Roller with the Drive Pulley into the Frame and pivot the other end into the Bracket.
- Page 61 20. Re-install all remaining parts that were removed in reverse order. Note: Make sure the treadmill is located on a surface that is easy to clean. 21. Make sure that there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or cause blockage from the fully folded position.
- Page 62 26. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine. 27. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position.
- Page 63 To decrease the possibility of slipping, be sure the deck area is free from grease or oil. Clean off any excess oil from the machine surfaces. 37. Final Inspection Inspect your machine to ensure that all hardware is tight and components are prop- erly assembled.
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Page 64: Replace The Incline Motor Assembly
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 65 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 66 5. Using a #2 Phillips screwdriver remove the 2 indicated screws from the Motor Cover and remove it. 6. Remove the connectors for the Incline Motor Potentiometer and the Incline Motor from the Motor Control Board after noting their locations. Note: See detailed diagram and image on the following page to assist.
- Page 67 To Incline Motor Potentiometer To Lower I/O Cable DOWN To Incline Motor To Motor RED:positive BLACK:negative To Circuit Break (Fuse) To Rocker Switch (On/Off switch) Incline Motor Cables Incline Motor Potentiometer Cable...
- Page 68 8. Using two 17mm wrenches, remove the hardware from the Incline Motor Assembly. Incline Weldment Incline Motor Assembly 9. Using a 16mm and a 17mm wrench in the Motor Compart- ment, remove the hardware from the Incline Motor Assembly. Remove the Incline Motor Assembly noting how it extends from Incline Motor Assembly the Motor Compartment through to the Incline Weldment.
- Page 69 13. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position. 14. Slightly push the walking deck forward toward the console. With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console.
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Page 70: Replace The I/O Cable
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 71 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 72 4. Using a #2 Phillips screwdriver remove the 4 indicated screws from the Motor Cover. Motor Cover 5. Make sure that there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or cause blockage from the fully folded position.
- Page 73 8. Using a #2 Phillips screwdriver remove the 2 indicated screws from the Motor Cover and remove it. 9. Connect the new I/O Cable to the old I/O Cable using a piece of wire or string. Be sure that the ends of the Cables that you are con- necting do not match.
- Page 74 To Incline Motor Potentiometer To Lower I/O Cable DOWN To Incline Motor To Motor RED:positive BLACK:negative To Circuit Break (Fuse) To Rocker Switch (On/Off switch) Motor Control Board Grounding Cable Lower Input/Output (I/O) Cable...
- Page 75 17. The hydraulic lift is set up to drop gradually. Hold onto the walking deck until approximately 2/3 of the movement down. Lower the weight with your legs. Be aware that the walking deck can possibly drop quickly in the last part of the movement. 18. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.
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Page 76: Replace The Lift Shock
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 77 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 78 5. Make sure that there is safe clearance around, above, and to one side of the treadmill. Tilt the machine onto the side being sure not to grasp the Console. A second person is required to assist with the tilting of the machine.
- Page 79 9. Make sure there is sufficient space to tilt the machine back upright and that the area is clear. This step requires two people. Be sure there is adequate clearance for the raised deck. Some components of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving these components.
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Page 80: Replace The Motor
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 81 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 82 6. Make sure that the locking mechanism is engaged. Carefully pull back on the walking deck and make sure that it does not move. When you do this, keep clear of movement path in case the treadmill lock is not properly engaged.
- Page 83 12. Be sure to observe the distance from the Speed Sensor to the Drive Pulley. This distance affects the effectiveness of the Speed Sensor, and Speed can easily be shifted accidentally during replacement procedures. Sensor Drive Belt Drive Pulley 13. Using a 6mm hex wrench, remove the screw (indicated by arrow) from Front Roller the Front Roller.
- Page 84 To Incline Motor Potentiometer To Lower I/O Cable DOWN To Incline Motor To Motor RED:positive BLACK:negative To Circuit Break (Fuse) To Rocker Switch (On/Off switch) Motor Control Board (MCB) Motor Connectors...
- Page 85 Note: Your machine may not match the provided images exactly. 14. Lift and pivot the Front Roller out of the Frame, and slide it out of the Walking Belt. This will free the Drive Belt from the Front Roller. 15. Using a #2 Phillips screwdriver, disconnect the Motor Ground Screw from the Frame.
- Page 86 20. Loop the Drive Belt around the Front Roller. Insert the end of the Front Roller with the Drive Pulley into the Frame and pivot the other end into the Bracket. Front Roller Bracket 21. Using a 6mm hex wrench, attach the Front Roller to the Bracket. Note: Tighten the hardware until the Front Roller is centered in the Bracket.
- Page 87 27. Make sure that there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or cause blockage from the fully folded position. Be sure there is adequate height clearance for the raised deck.
- Page 88 35. Slightly push the walking deck forward toward the console. With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console. Hold up the rear of the walking deck, and move to the side of the machine.
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Page 89: Replace The Motor Control Board (Mcb)
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 90 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 91 5. Using a #2 Phillips screwdriver remove the 2 indicated screws from the Motor Cover and remove it. 6. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine.
- Page 92 To Incline Motor Potentiometer To Lower I/O Cable DOWN To Incline Motor To Motor RED:positive BLACK:negative To Circuit Break (Fuse) To Rocker Switch (On/Off switch)
- Page 93 11. Using a #2 Phillips screwdriver, remove the 4 indicated screws that attach the Motor Control Board (MCB) to the Frame. 12. Remove old Motor Control Board, and install the new Motor Control Board. Connect all the cables to the MCB in their proper locations. Be sure not to crimp any cables.
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Page 94: Replace The Motor Cover
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 95 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 96 6. Using a #2 Phillips screwdriver remove the 2 indicated screws from the Motor Cover and remove it. 7. Installation of the new Motor Cover is the reverse procedure. 8. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24”...
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Page 97: Replace The Power Inlet
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 98 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 99 5. Using a #2 Phillips screwdriver remove the 2 indicated screws from the Motor Cover and remove it. 6. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine.
- Page 100 DOWN To Incline To Lower Motor I/O Cable To Speed Sensor RED: positive BLACK: negative Power Inlet Power Switch...
- Page 101 the Frame. Motor Control Board (MCB) 11. Remove the connectors and attach them to the new Power Inlet. Be sure to attach them in the same locations on the new Power Inlet. 12. Insert the new Power Inlet into the Frame being sure the Securing Clips engage.
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Page 102: Replace The Rear Roller
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 103 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 104 5. Using a #2 Phillips screwdriver, remove the indicated screw (with ar- rows) from the Rear Roller Cover. 6. Replace the old Rear Roller Cover with the new Rear Roller Cover. 7. Using a #2 Phillips screwdriver, secure the new Rear Roller Cover to the machine.
- Page 105 12. Using a 6mm hex wrench, remove both of the Adjustment Bolts from the Rear Roller. Note: Be sure to record the number of turns of the Adjustment Bolt it takes to remove it. This will assist with reassembly. 13. Slide the Rear Roller out of the Walking Belt. Rear Roller 14. Slide the new Rear Roller into the new Walking Belt in the same orientation.
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Page 106: Replace The Rear Roller Cover
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 107 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 108 5. Using a #2 Phillips screwdriver, remove the indicated screw (with ar- rows) from the Rear Roller Cover. 6. Replace the old Rear Roller Cover with the new Rear Roller Cover. 7. Using a #2 Phillips screwdriver, secure the new Rear Roller Cover to the machine.
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Page 109: Replace The Right Upright
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 110 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 111 4. Using a #2 Phillips screwdriver remove the indicated screw from the Right Base Shroud and remove it. 5. Make sure that there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or cause blockage from the fully folded position.
- Page 112 8. Using a 6mm hex wrench, remove the hardware that secures the Right Upright and slightly shift it away from the Frame Assembly. Carefully remove the I/O Cable from the old Right Upright, and dispose of the old Right Upright appropriately. Note: Be prepared to support the weight of the Right Upright. This step may require two people.
- Page 113 11. Using a 6mm hex wrench, secure the new Right Upright to the Frame Assembly. 12. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine. 13. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position.
- Page 114 Note: Do not crimp the Cables. Be sure the hooks on the Console are set into the notches of the Uprights. *Install he front hardware fi rst. 18. Re-install all remaining parts that were removed in reverse order. 19. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner’s Manual.
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Page 115: Replace The Rocker Switch (On/Off)
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 116 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 117 5. Using a #2 Phillips screwdriver remove the 2 indicated screws from the Motor Cover and remove it. 6. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine.
- Page 118 DOWN To Incline To Lower Motor I/O Cable To Speed Sensor RED: positive BLACK: negative Power Inlet Power Switch...
- Page 119 10. Release the Securing Clips from the Rocker Switch and remove it from the Frame. Motor Control Board (MCB) 11. Remove the connectors and attach them to the new Rocker Switch. Be sure to attach them in the same locations on the new Rocker Switch.
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Page 120: Replace The Side Rail
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 121 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 122 5. Using a #2 Phillips screwdriver, remove the indicated screw (with ar- rows) from the Rear Roller Cover. 6. Remove the Rear Roller Covers from the machine. Rear Roller Cover 7. Using a #2 Phillips screwdriver, remove the 6 indicated screws from below the Walking Deck that attach the Side Rail.
- Page 123 10. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine. 11. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position.
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Page 124: Replace The Speed Sensor Assembly
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 125 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 126 5. Using a #2 Phillips screwdriver remove the 2 indicated screws from the Motor Cover and remove it. 6. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine.
- Page 127 10. Using a #2 Phillips screwdriver, remove the 2 indicated screws (by arrow) that attach the Speed Sensor to the Frame near the Drive Pulley. Speed Sensor Drive Belt Note: Be sure to observe the distance from the Speed Sensor to the Drive Pulley. This distance affects the effectiveness of the Speed Sensor and will be used for Drive Pulley the re-assembly process.
- Page 128 Motor Control Board (MCB) Speed Sensor Connector...
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Page 129: Replace The Transport Wheel
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 130 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 131 5. Using a 13mm wrench and a 6mm hex wrench, remove the hardware indicated from the Transport Wheel. 6. Remove the old Transport Wheel, and attach the new Transport Wheel. 7. Re-install all remaining parts that were removed in reverse order. 8. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24”...
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Page 132: Replace The Walking Belt
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 133 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 134 6. Make sure that the locking mechanism is engaged. Carefully pull back on the walking deck and make sure that it does not move. When you do this, keep clear of movement path in case the treadmill lock is not properly engaged.
- Page 135 10. Using a #2 Phillips screwdriver, remove the 6 indicated screws from below the Walking Deck that attach the Right Side Rail. 11. Remove the Right Side Rail from the Walking Deck. 12. Using a #2 Phillips screwdriver remove the 2 screws (indicated by arrow) from the Right Deck Suspensions.
- Page 136 14. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine. 15. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position.
- Page 137 20. Using a 6mm hex wrench, remove the 2 indicated screws from the Deck. Note: Your machine may not match the provided images exactly. 21. Lift and pivot the Front Roller out of the Frame, and slide it out of the Walking Belt. This will free the Drive Belt from the Front Roller. 22. Using a 6mm hex wrench, finish removing the Adjustment Bolt from the Rear Roller. Note: Be sure to record the number of turns of the Adjustment Bolt it takes to remove it.
- Page 138 23. Slide the old Walking Belt off of the Deck, and replace with a new Walk- ing Belt. 24. Slide the Front Roller into the new Walking Belt in the same orientation. 25. Using a 6mm hex wrench, re-attach the Adjustment Bolt to the Rear Roller. Note: Be sure to only tighten it the number of turns it took to loosen the Walking Belt.
- Page 139 32. Re-install all remaining parts that were removed in reverse order. 33. Inspect the surface material below the Treadmill. If the surface material is difficult to clean or could be damaged by silicone lubricant, place absorbent material (such as cardboard or newspaper) below the length of the Walking Deck. 34. Make sure that there is safe clearance around, on and above the treadmill. Make sure there is no object to spill or cause blockage from the fully folded position.
- Page 140 41. Slightly push the walking deck forward toward the console. With your foot lightly push the top part of the hydraulic lift forward until the locking tube releases and you can pull the walking deck away from the console. Hold up the rear of the walking deck, and move to the side of the machine.
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Page 141: Replace The Walking Deck
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125 U.S.A. - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | © 2019 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations. |... - Page 142 To reduce the risk of electrical shock or unsupervised usage of the equipment, always unplug the power cord from the wall outlet and wait 5 minutes before cleaning, maintaining or repairing this machine. Place the power cord in a secure location. 1.
- Page 143 6. Make sure that the locking mechanism is engaged. Carefully pull back on the walking deck and make sure that it does not move. When you do this, keep clear of movement path in case the treadmill lock is not properly engaged.
- Page 144 11. Using a #2 Phillips screwdriver, remove the 6 indicated screws from below the Walking Deck that attach the Right Side Rail. 12. Remove the Right Side Rail from the Walking Deck. 13. Repeat the previous two Steps to the Left side of the machine. 14.
- Page 145 17. Make sure there is sufficient space to lower the walking deck. Keep a minimum clearance behind the machine of 79” (2 m) and 24” (0.6 m) on each side. This is the recommended safe distance for access, movement and emergency dismounts from the machine. 18. Make sure there is no object on or around the treadmill to spill or cause blockage from the fully unfolded position.
- Page 146 23. Slide the old Walking Deck Assembly out of the Walking Belt, and flip over so the Walking Belt Guides are exposed. Walking Deck Walking Belt Guides 24. Using a #2 Phillips screwdriver, remove the Walking Belt Guides and attach them to the new Walking Deck in the same orientation. 25. Turn over the new Walking Deck Assembly, and replace it between the Walking Belt in the same orientation.
- Page 147 34. Switch off your machine. 35. Take care to clean up any excess lubricant from the deck. To decrease the possibility of slipping, be sure the deck area is free from grease or oil. Clean off any excess oil from the machine surfaces. 36. Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled.
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Do you have a question about the 510T and is the answer not in the manual?
Questions and answers
I have a Schwinn 510T and have just moved homes. The package containing the necessary bolts and plastic shroud covers to disconnect the handbars from the machine plus power lead has gone missing in the move. Can you replace them and at what cost
The provided information does not mention purchasing replacement bolts or plastic shroud covers for the Schwinn 510T or their cost. Contact Customer Service or your local distributor for details.
This answer is automatically generated