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Joerns Healthcare Oxford Hoyer Professional Elevate Service Manual

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Oxford
®
/Hoyer
®
Elevate
Professional Series
SERVICE MANUAL
294000.10040 Rev A

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Summary of Contents for Joerns Healthcare Oxford Hoyer Professional Elevate

  • Page 1 Oxford ® /Hoyer ® Elevate Professional Series SERVICE MANUAL 294000.10040 Rev A...
  • Page 2 CONTENTS Pages 3 - 4 Inspection Criteria of the Oxford/Hoyer Elevate Page 5 Calibration of Weigh Scale Page 6 Load Testing of the Oxford/Hoyer Elevate Pages 7 - 14 Service and Maintenance Schedule for the Oxford/Hoyer Elevate Page 15 - 16 Fault Finding on the Oxford/Hoyer Elevate Page 17 Exploded View of the Oxford/Hoyer Elevate...

  • Page 3: Inspection Criteria

    INSPECTION CRITERIA Joerns Healthcare recommends a thorough inspection and test of the Oxford/Hoyer Elevate and its lifting accessories, slings etc. is carried out every six months including a weight test to the full SWL. The examination and test should be conducted according to the recommendations and procedures below. Joerns Healthcare recommends authorised service dealers should carry out maintenance, inspection and certified testing only.
  • Page 4 INSPECTION CRITERIA KNEE PAD Check for secure attachment of the kneepad assy to the mounting bracket on the mast. Check the kneepad is easily adjustable using the height-adjusting lever. Check the kneepad assembly can’t slide up or down when the height adjusting lever is released. Check the leg restraining straps for damage and wear i.e.
  • Page 5 The (optional) weigh scale can be calibrated as required, a certified calibration weight of either 10kg or 25lb is required. Please contact Joerns healthcare if a calibration weight is required. Turn on the weigh scales and by pressing and holding the “LB/KG” button select the correct units for the calibration weight, select KG if you are to use a 10kg weight else select LB if you are to use a 25lb weight.

  • Page 6: Load Testing

    Schedule 1 (page 56) in the LOLER L113 publication. Joerns Healthcare has prepared a Thorough Examination Report that includes all the required information. A copy can be found on page 18. Please feel free to use this as the basis of your own report.

  • Page 7: Service And Maintenance

    SERVICE & MAINTENANCE TOOLS REQUIRED • 21mm A/F Spanner (for the rear castors) • 17mm A/F Spanner (for the front castors) • 19mm or ¾ inch A/F Spanner (for the mast and support arm fixing bolts) • 9/16 inch A/F Spanner + ¼ Hex Key (for the mast/boom pivot bolt) •...
  • Page 8 SERVICE & MAINTENANCE NOTE: Joerns Healthcare recommends Nyloc nuts should always be replaced if undone. ALWAYS torque fasteners to the correct setting. SUPPORT ARM PIVOT 1 Check the pivot for lateral, vertical and horizontal play that would indicate excessive wear. Signs of excessive wear must be investigated.
  • Page 9 13 Tighten each bolt to 15 Nm. 14 Replace plastic covers and weigh scale display if applicable. NOTE: Joerns Healthcare recommends nyloc nuts should always be replaced if undone. NEVER fit a new pin or sleeve to a worn or damaged casting/component.

  • Page 10: Actuator Replacement

    NOTE 1: It is most important set pin and sleeve assemblies are re-assembled carefully. Check to ensure complete security. NOTE 2: Joerns Healthcare recommends Nyloc nuts should always be replaced if undone. NEVER fit a new pin or sleeve to a worn or damaged casting/component.
  • Page 11 SERVICE & MAINTENANCE 3 Remove the set pin and bush which secures the lower actuator mount to the mast bracket, and actuator-mounting boss while holding the actuator, carefully lower the actuator to the ground. 4 Remove the four loadcell mounting screws, as shown typically in Appendix C, and carefully rest the loadcell on the ground taking care not to stress any cables.

  • Page 12: Foot Plate

    SERVICE & MAINTENANCE CHARGER 1 Check the charger mains light is functional (Green light). 2 Check the engagement of the battery pack with the mounting. The battery pack should snap into place and retained by a latch at the top of the pack. Make sure the latch is functioning correctly and holds the battery pack firmly in place. 3 Check the charging light is functional when charging the battery (Amber light).
  • Page 13 SERVICE & MAINTENANCE 4 Removal of the legs/leg pivots can be done, as follows. 5 Remove the mast and boom assembly and set aside. Turn the lift base upside down and unscrew the 24 off M6 CSK head screws that secure the base plate to the cross member. 6 Remove the base plate.

  • Page 14: Rear Castors

    8 Ensure the leg actuators open and close the legs correctly. NOTE 1: Joerns Healthcare recommends Nyloc nuts should always be replaced if undone. NOTE 2: Before applying threadlock to any screw or bolt check it can be screwed into the component without hindrance from old remaining threadlock.

  • Page 15: Fault Finding

    FAULT FINDING The following are guidelines in determining the root cause of a problem. Should the fault not be identified then please contact Customer Services/Technical Support for further assistance. PROBLEM: Hoist not working. Possible Fault Remedy Can be identified by an LCD panel that will have the word STOP and a picture of a plug in the panel.
  • Page 16 FAULT FINDING PROBLEM: Electric leg operation not working (one or both legs not moving). Possible Fault Remedy Leg opening plug disconnected Re-connect Actuator disconnected from leg or centre mounting Re-assemble and replace mounting bolts Actuator defective Replace actuator Power coupling in mast base defective Replace coupling Broken attachment point on leg Replace broken actuator or leg...

  • Page 17: Exploded View

    EXPLODED VIEW 294000.10040 Rev A...

  • Page 18: Parts List

    PARTS LIST Part No. Description 0Y0066 100mm rear castor (braked) 0Y0263 Straight-line steering device 0Y0073 100mm front castor (non braked) including tightening wrench (wrench not shown) 0Y0491 Mast extrusion including labels 0Y0307 Boom extrusion - Cow horn style (US ELEVATE MODEL) 0Y0388 Boom extrusion - Cow horn style (UK ELEVATE MODEL) 0Y0488...
  • Page 19 LOLER: Thorough Examination Report Lifting Operations and Lifting Equipment Regulations 1998 Schedule 1 Client Name & Address ______________________________________________________________ _______________________________________ Tel ______________________________________ Address of Examination _____________________________________________________________ Model ____________________ Serial No. ___________________ Date of Manu. ______________ Date of last Examination ________________ Safe Working Load ____________________________ Commissioning Examination ❏...
  • Page 20 APPENDIX A Removal of weigh scale display (optional): Remove battery Remove two screws FIG. 1A Fulcrum Pin Take care not to over-stress the battery wires Remove first screw Second screw is hidden behind cabler 294000.10040 Rev A...
  • Page 21 APPENDIX B Removal of kneepad: Remove screws securing kneepad to support plate Remove four screws to access the kneepad height adjustment mechanism. 294000.10040 Rev A...
  • Page 22 APPENDIX C Removal of load cell: Remove the four load cell screws (only two shown) Load cell Take care not to over-stress the load cell wire whilst load cell is removed. Also ensure wires are not trapped when refitted. After refitting, the Elevate will require re-calibrating 294000.10040 Rev A...
  • Page 23 NOTES 294000.10040 Rev A...
  • Page 24 Joerns Healthcare Limited Joerns Healthcare High Street • Wollaston • Stourbridge 5001 Joerns Drive • Stevens Point West Midlands • DY8 4PS • England WI 54481-5040 • USA Tel +44(0)1384 44 66 22 • Fax +44(0)1384 44 66 01 715-341-3600 • 800-826-0270 • Fax: 715-341-3962 info@joerns.co.uk •...

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