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Pacific Hoists U-MEGA Series Operations Manual & Parts List

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Pacific Electric
OPERATION MANUAL
Copyright © 2017 by Pacific Hoists Pty Ltd. No portion of this manual is to be reproduced
without written consent from. Specifications subject to change without notice.
Chain Hoist
U-MEGA Series
&
PARTS LIST
Model
PEH050
PEH100
PEH200-2
PEH200-1
PEH300-2
PEH500-2

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Summary of Contents for Pacific Hoists U-MEGA Series

  • Page 1 U-MEGA Series OPERATION MANUAL & PARTS LIST Model PEH050 PEH100 PEH200-2 PEH200-1 PEH300-2 PEH500-2 Copyright © 2017 by Pacific Hoists Pty Ltd. No portion of this manual is to be reproduced without written consent from. Specifications subject to change without notice.
  • Page 2 SAFETY-IMPORTANT The use of any hoist and trolley presents some risk of personal injury or property damage. That risk is greatly increased if proper instructions and warnings are not followed. Before using this hoist, each user should become thoroughly familiar with all warnings, instructions and recommendations herein.

  • Page 3: Table Of Contents

    CONTENTS Safety-Important ……………………………………………………………………………………… 1 1. Foreword ……………………………………………………………………………………… 3 2. Main Specification …………………………………………………………………………………. 4 2.1 Specification ……………………………………………………………………………………. 4 2.2 Mechanical Classification (Grade) and Life …………………………………………… 5 2.3 Safety Devices ………………………………………………………………………………… 6 2.4 Specifications and Dimensions …………………………………………………………… 7 3. Safety Rules ………………………………………………………………………………………… 8 4.

  • Page 4: Foreword

    (1) Hoist model (2) Serial number (3) Part number, plus the description. We trust that you will find the Pacific hoists will give you many years of satisfactory service. Should you have any queries, please contact: Pacific Hoists Australia Pacific Hoists New Zealand...

  • Page 5: Main Specification

    2.MAIN SPECIFICATIONS 2.1 Specifications Item Detail Working temperature range (℃) -5 to +40 Working humidity range (%) 85 or less Hoist IP 55 Protection Push button IP 65 Electric power supply Three Phase, 415V, 50 Hz Noise Level (dB) Dual speed hoist Nominal diameter Type Pitch (mm)

  • Page 6: Mechanical Classification (Grade) And Life

    (3) Noise levels are measured at a distance of 1m horizontally from the hoists during normal operation. 2.2 Mechanical Classification (Grade) and Life Safety and life of electric chain hoists are guaranteed only when the equipment is operated in accordance with the prescribed grade. Pacific electric chain hoists have been designed for grade 2m in the FEM Regulations (FEM 9.5.11).
  • Page 7 % operating time % operating time % operating time % operating time Load spectrum 1 Load spectrum 2 Load spectrum 3 Load spectrum 4 2.3 Safety Devices (1) Motor brake The “Electro-Magnetic Brake” unique design, it features simultaneous motor braking upon switching off power even under full load condition, quick action and high frequency use.

  • Page 8: Specifications And Dimensions

    shaped swivel button, located at the uppermost position of the pendant. When pressed, power to the equipment is switched off and the button locked automatically. Turn it clockwise can release the lock and enable re-start. (Illust.1) 6-way + E.S.(EMERGENCY STOP) 2-way + E.S.(EMERGENCY STOP) 4-way + E.S.(EMERGENCY STOP) (Illust.1)

  • Page 9: Safety Rules

    PEH100+PET100(105) 75~125 PEH200-2+PET200(205) 100~150 PEH200-1+PET210(215) 100~150 PEH300-2+PET310(315) 1000 125~175 PEH500-2+PET510(515) 1050 125~175 Hoisting Dimensions Hoisting + Trolley Dimensions 3.SAFETY RULES This hoist is not designed for, and should not be used for, lifting, supporting, or transporting personnel. Any modifications to upgrade, re-rate, or otherwise alter the hoist equipment must be authorized by either the original manufacturer or a qualified professional engineer.
  • Page 10 (Illust. 2) Firm and steady button operation is required. Never push the button switch intermittently. Always avoid excessive inching operation. Always make sure the hoist motor completely stops before reversing. Always leave the push button switch cable and bottom hook vertically static after completion of operation, never leave them at any position which may cause swing or slip.

  • Page 11: Installation

    (Illust. 5) Lifting must always be personally attended. Never leave a raised load unattended. Over-capacity-load lifting is hazardous and should not be undertaken. Never lift a load when the load chain is twisted. Regularly inspect and check the condition of load chain. Do not operate with damaged chain. 4.

  • Page 12: Voltage

    Table. 4-1 4.2 Voltage 4.3 Installation Prior to installation check and ensure that the top hook assembly is securely attached to the hoist by means of the lock bolt. NOTE: If the hoist is to be suspended from an electric trolley, assembly may be eased by firstly removing the top hook, attaching it to the trolley load plate, them refitting the If power supply deviates from standard by more than ±...
  • Page 13 BODY HEX. RECESS BOLT LOCK NUT (Illust. 6) Connect power supply to hoist and operate the push button switch. This operation must be carried out by a trained person. R S T CONTACTOR CABLE HANGER 1-1.5M WIRE ROPE ELECTRIC CONTROL GROUNDING (GREEN) BLACK...

  • Page 14: Operation

    (d) Check the emergency stop device function : While holding down either button on the push button switch, push the emergency stop button. Check that the hook stops when the emergency stop button is pushed. Also, check the hoist does not move in response to the push button switch.

  • Page 15: Maintenance And Inspection

    After running test and checks have been completed, the hoist will be ready for normal operation. Since dealing with heavy loads may involve unexpected danger all of the “SAFETY RULES” (Ref 3.) must be followed and the operator must be aware of the following points while using the hoist.

  • Page 16: Inspection

    NOTE: We recommend using lubricant oil equivalent to SHELL S4 WE460. (2) Always keep the hoist unit dry and never misuse it in a manner likely to reduce its durability. (3) When it is necessary to keep the unit outdoors, a protective covering should be fitted. 6.2 Inspection 1.
  • Page 17 is wear or stretch. (4)It will be a cutting-out possibility if you use a chain fall either wear or stretch during operation. (5) Do not replace a chain fall by yourself and do please contact specific either service centers or contractors to help you out. (6) The chain fall must be replaced whole instead of in part.
  • Page 18 PEH200-1 2000 PEH300-2 3000 5000 PEH500-2 Top Hook=T Bottom Hook=B 3. Annual inspection Your dealer should be asked to perform this inspection. (a) Check gearing for any excessive wears or damage. (b) Replace gearbox lubricant completely (PEH050 / 800C.C., PEH100 & PEH200-2 / 1400C., PEH200-1 &...

  • Page 19: Overload Clutch Adjustment Instruction

    (ex. Galvanize plant, Chemical Plant, Dye-work, etc. ) (d) Damage caused by operating on the wrong electric voltage. (e) Damage caused by user amend the product. (f) Damage caused by natural disaster. 3. Warranty Scope shall be permitted by Cheng Day Machinery and Within One Year of damaged Mechanical Spare Parts Repair and Replacement.

  • Page 20: Troubleshooting

    7.TROUBLESHOOTING 7.1 Wiring Diagrams...

  • Page 23: Troubleshooting And Remedial Action

    7.2 Troubleshooting and Remedial Action SITUATION CAUSE REMEDY Hoist will not (1) Broken/disconnected Locate and repair/reconnect operate power or control circuit wire. (2) Low supply voltage Check if 10% reduction in voltage, have main supply checked (3) Motor hums but does not Check phases to motor-insulate and repair rotate (4) Emergency stop button...

  • Page 24: Drawings And Parts Lists

    oil packing 8. DRAWINGS AND PARTS LISTS (1) MOTOR ASSEMBLY & HOUSING B.O.M ………………………………………………… (2) HOOK ASSEMBLY B.O.M …………………………………………………………………28~33 (3)GEARBOX ASSEMBLY B.O.M ………………………………………………………………34~39 B . O . M … … … … … … … … … … … … … … … … … … … … … … … … … 4 0 ~ 4 4...
  • Page 27 MOTOR ASSEMBLY & HOUSING Q’TY REQ’D EACH UNIT PARTS DESCRIPTION PEH100 CODE PEH050 PEH200-2 408330 Hex. Recess Bolt <M5×0.8×45> 408661 Hex. Recess Bolt <M6×1.0×75> 400854 Spring Washer <M5> 400855 Spring Washer <M6> 115425L End Cover 301458L 108189 Motor Rotor 108056 405577 Bearing <6204 2RS>...
  • Page 28 400854 Spring Washer <M5> 408662 Hex. Recess Bolt <M5×0.8×10> MOTOR ASSEMBLY & HOUSING Q’TY REQ’D EACH UNIT PARTS DESCRIPTION PEH100 CODE PEH050 PEH200-2 400295 Pin < Ø3×10 > 100562 Fan < Ø124×Ø16 > 107909 Fan < Ø138×Ø16 > 404001 Retaining Ring <S-14> 400190 Retaining Ring <S-16>...
  • Page 29 408335 Hex. Recess Bolt <M6×1.0×40> 408660 Hex. Recess Bolt <M6×1.0×35>...
  • Page 31 MOTOR ASSEMBLY & HOUSING Q’TY REQ’D EACH UNIT PARTS DESCRIPTION CODE PEH200-1 PEH300-2 PEH500-2 400620 Cross Headed Screw <M5×0.8×8> 105444L End Cover 108010 Motor Rotor 405926 Key <t7×7×25L> 404472 Oil Seal <Ø60×Ø78×7t> 106100N Motor Stator Ass'y <3.7/0.9kw 2/8P> 400723 Bearing <6212 ZZ> 400081 Nut.
  • Page 32 MOTOR ASSEMBLY & HOUSING Q’TY REQ’D EACH UNIT PARTS DESCRIPTION CODE PEH200-1 PEH300-2 PEH500-2 402448 Limit Cover Gasket 217240L Limit Cover 400856 Spring Washer <M8> 408580 Hex. Recess Bolt <M8×1.25×16L> 209487N Gearbox 402580 Gearbox Gasket 407472 Parallel Pin < Ø6×Ø15> 209488N Gearbox Cover 400095...
  • Page 33 HOOK EXPLOSION PEH200-2 PEH050 & PEH100...
  • Page 34 HOOK ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION CODE PEH050 PEH100 PEH200-2 201310 Lock Bolt <Ø14×83> 208812L Top Hook Ass'y 200018L 400300 Safety Latch Ass'y 400097 Spring Washer <M12> 400084 Nut <M12×1.75> 400610 Cotter Pin < Ø3×30> 407851 Bearing <6306 ZZ> 208860 Chain Regulator 209279...
  • Page 35 HOOK ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION CODE PEH050 PEH100 PEH200-2 201386 Chain Bucket <Ø6.3-2#> 208807 Chain Bucket <Ø7.1-3#> 408487 Hex. Recess Bolt <M5×0.8×80> 408470 Hex. Recess Bolt <M6×1.0×80> 400646 Nylon Nut <M5> 400087 Nylon Nut <M6> 400513 Substitute Chain <Ø6.3×19.1> 400511 Substitute Chain <Ø7.1×20.2>...
  • Page 36 HOOK EXPLOSION PEH300-2 PEH500-2 PEH200-1...
  • Page 37 HOOK ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION CODE PEH200-1 PEH300-2 PEH500-2 268549 Top Hook Pin <Ø25×159L> 200439 Top Hook Pin <Ø34×159L> 209476L 209475L Top Hook Ass'y 209490L 400301 Safety Latch Ass'y 400098 Spring Washer <M16> 400099 Spring Washer <M20> 400086 Lock Nut <M16×1.5>...
  • Page 38 HOOK ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION CODE PEH200-1 PEH300-2 PEH500-2 400159 Thrust Bearing <51106> 400160 Thrust Bearing <51207> 209356L 209355L Bottom Hook 209358L 209483 Chain Regulator 209120 400095 Spring Washer <M8> 400012 Hex. Recess Bolt <M8×1.25×20L> 400233 Limit Spring 400234 400543 Load Chain <Ø10.0>...
  • Page 40 GEAR BOX ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION PEH100 CODE PEH050 PEH200-2 407869 Bearing <6002 ZZ> 405711 Bearing <6202> 268804 2nd Gear <M1.25×50T×14L> 201414 2nd Gear <M1.5×42T×17L> 268805 3rd Gear <M2×12T×88L> 201445 3rd Gear <M2×10T×105L> 400962 Key <t6×6×12L> 400963 Key <t6×6×15L>...
  • Page 41 400681 Spacer <AW07> GEAR BOX ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION PEH100 CODE PEH050 PEH200-2 406438 Nut <KM 6> 406435 Nut <KM 7> 209393 End Spacer <Ø40×Ø14×13L> 209275 End Spacer <Ø45×Ø14×13L> 400091 Lock Nut <M12×1.75> 405593 Bearing < 6910 ZZ > 405712 Bearing <...
  • Page 44 GEAR BOX ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION CODE PEH200-1 PEH300-2 PEH500-2 400721 Bearing <6307 ZZ> 268460 5nd Gear <M3×15T×149.5L> 405908 Key <t12×8×30L> 268539 4rd Gear <M2×73T×30L> 268537 4rd Gear <M2×68T×30L> 209130 4rd Gear <M2×77T×32L> 405711 Bearing <NF306> 400136 Bearing <6304>...
  • Page 45 GEAR BOX ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION CODE PEH200-1 PEH300-2 PEH500-2 268497 Load Sheave A < Ø70×186.5L> 405990 Key <t16×10×40L> 268470 6th Gear <M3×64T> 400197 Retaining Ring <S-50> 407704 Bearing < 6309 ZZ> 209030 1st Gear <M1.75×12> 400732 Bearing <...
  • Page 47 ELECTRIC ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION PEH100 CODE PEH050 PEH200-2 302515 Upper & Lower Limit Switch 302337 300628 Transformer Bracket 300630 303766 Transformer PS-129 300989 Transformer PS-16205N 300760 Electric Bracket 300859 400093 Spring Washer <M5> 408361 Hex. Recess Bolt <M5×0.8×10L> 300092 Contactor Rail 300091...
  • Page 48 ELECTRIC ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION PEH100 CODE PEH050 PEH200-2 300484 Push Button Switch 400222 Cable Gland <M20-13> 408436 Cable Gland < SPG-M20B M20×1.5> 262709 Cover 272862 400092 Spring Washer <M4> 408394 Cross Headed Screw <M4×0.7×6L>...
  • Page 50 ELECTRIC ASSEMBLY...
  • Page 51 ELECTRIC ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION CODE PEH200-1 PEH300-2 PEH500-2 300089 Electric Bracket 301114 Contactor < 24V 3A1a1b LC1-D25-B7> 300040 Contactor <24V 2A2B LC1-D258-B7> 301330 Transformer PS-16212N 302342 Terminal Block (PT 2,5-QUATTRO) 300150 Rectifier KBC10 300148 Varistor 14K471U 302376 Phase Sequence Protector <RM17 –...

This manual is also suitable for:

U-mega peh050U-mega peh100U-mega peh200-2U-mega peh200-1U-mega peh300-2U-mega peh500-2

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