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Pacific Hoists U-MEGA Series Operations Manual & Parts List

Pacific motorized trolley
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Pacific Motorized Trolley
OPERATION MANUAL
Copyright
2023 by Pacific Hoists Pty Ltd. No portion of this manual is to be reproduced
without written consent from. Specifications subject to change without notice.
U-MEGA Series
&
PARTS LIST
Model
PET050S
PET100S
PET200S

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Summary of Contents for Pacific Hoists U-MEGA Series

  • Page 1 Pacific Motorized Trolley U-MEGA Series OPERATION MANUAL & PARTS LIST Model PET050S PET100S PET200S Copyright 2023 by Pacific Hoists Pty Ltd. No portion of this manual is to be reproduced without written consent from. Specifications subject to change without notice.

  • Page 2: Safety-Important

    SAFETY-IMPORTANT The use of any hoist and trolley presents some risk of personal injury or property damage. That risk is greatly increased if proper instructions and warnings are not followed. Before using this hoist, each user should become thoroughly familiar with all warnings, instructions and recommendations herein.

  • Page 3: Table Of Contents

    CONTENTS SAFETY-IMPORTANT …………………………………………………………………… 1 I. Foreword ………………………………………………………………… ………………… 3 II. Operating and Safety Procedures ………………………………………………… 4 III. General Information ……………………………………………………………………… 5 IV. Installation 1.Unpacking Information …………………………………………………………… 2.Trolley to Beam ……………………………………………………………………… 6 3.Motorized Trolley ………………………………………………………………… 7 4.Hoist with motorized Trolley ……………………………………………………… 8 5.Electric Installation ……………………………………………………………………...

  • Page 4: Foreword

    1).Trolley Model, 2). Serial Number and 3). Part Number, as well as the description. We trust that you will find this " Pacific " trolley satisfies your requirements. Should you have any queries, please contact: Pacific Hoists Australia Pacific Hoists New Zealand 24 Foundry Road 11 Druces Road Seven Hills NSW 2147...

  • Page 5: Operating And Safety Procedures

    II. OPERATING AND SAFETY PROCEDURES The following are operating and safety procedures for safe operation of the Pacific motor driven trolley. Taking precedence over and specific rules listed here, however is the most importance rule of all. A few minutes spent reading these rules can make an operator aware of dangerous practices to avoid and precautions to take for his own safety and others.

  • Page 6: General Information

    13. Do not wrap the load chain around the load and hook into itself as a choker chain. Doing this will result in the follow: (a) Operation of the upper limit switch is bypassed and the load could hit the hoist. (b) The loss of the swivel effect of the hook which could mean twisted chain and a jammed lift wheel.

  • Page 7: Installation

    IV. INSTALLATION 1. UNPACKING INFORMATION After removing the trolley from the shipping carton/crate, carefully inspect the external condition of the cord, electric housing, gear reducer, motor for damage that may have occurred during shipment and handling. Check to make sure all parts are furnished. i.e. trolley side frame with electric housing, side frame with reducing gear motor, position tube, spacer washer, stay-bolts, nuts and load plate for hoist top hook.

  • Page 8: Motorized Trolley

    Due to the variations in beam flange widths, it is suggested that the beam flange width be measured to determine the exact distribution of spacer washers. The distance between trackwheel flanges should be 3-5 mm greater than the beam flange width for straight runway beams, and 5-7 mm greater than the beam flange width if runway includes sharp curves.

  • Page 9: Hoist With Motorized Trolley

    4. HOIST WITH MOTORIZED TROLLEY Dimensions(mm) Model DWG. PEH050S+PET050S 75~125 PEH100S+PET100S 75~125 PEH200S+PET200S Ⅱ 100~150 5. ELECTRICAL INSTALLATION The trolley electrical connection must be completed as shown in Illust.1, the Hoist & Trolley General Arrangement. Generally, the electric housing is provided with three holes in the bottom, one for trolley motor cord, the second one for trolley power cord from hoist and the third one for control cord from hoist.

  • Page 10: Test Running

    Warranty Details: 1. Warranty Period : One year for Mechanical Spare Parts after purchase the product. 2. Non-Warranty Scope: a. Electrical Spare Parts (ex. Contactor, Pendant, Phase Error Relay, etc.) b. Expense Spare Parts (ex. Chain Bucket, Brake Lining, etc.) c.

  • Page 12: Inspection

    V. INSPECTION To maintain continuous and satisfactory operation, a regular periodic inspection procedure must be initiated so that worn or damaged parts can be replaced before they become unsafe. The frequency of inspection must be determined by the individual application. The following list gives an inspection procedure for normal usage under normal conditions.

  • Page 13: Troubleshooting

    VII. TROUBLE SHOOTING Please refer to table 1 on page 13. VIII. PARTS LIST (BOM) 1. Motorized Trolley Exploded ..................P.14~P.16 2. Motor Assembly ....................P.17~P.18 3. Electric Explosion ....................P.19~P.19...
  • Page 14 Table 1. Troubleshooting and Remedial Action CAUSE MAY BE REMEDY 1.Trolley does not Main line or branch circuit switch power on, a) Power failure at trolley operate in either branch line fuse blown or circuit breaker direction. tripped. Power off, replace or reset. Check for grounded or connect supply lines or current collectors.
  • Page 16 TROLLEY ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPION CODE PET050S PET100S PET200S 210311N 217577N Electric Frame Ass’y 217579N 400922 Retaining Ring <R-40> 407850 Bearing <6203 ZZ> 407715 Bearing <6205 ZZ> 203128 Plain Wheel <Ø88×28L> 203510 Plain Wheel <Ø119×49L> 404184 Retaining Ring <S-17> 400192 Retaining Ring <S-25>...
  • Page 17 TROLLEY ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPION CODE PET050S PET100S PET200S 203221 Spacer Washer < Ø40×Ø24×1/8”>Beam 75~125 203221 Spacer Washer < Ø40×Ø24×1/8”>Beam 125~210 203221 Spacer Washer < Ø40×Ø24×1/8”>Beam 210~310 203222 Spacer Washer < Ø46×Ø27×1/8”>Beam 75~125 203222 Spacer Washer < Ø46×Ø27×1/8”>Beam 125~210 203222 Spacer Washer <...
  • Page 19 TROLLEY MOTOR ASSEMBLY Q’TY REQ’D EACH UNIT PARTS DESCRIPTION CODE 0.18Kw 4P 400182 Oil Seal <Ø25×Ø40×6t> 400695 Bearing <6204 Z> 400198 Retaining Ring <R-47> 400191 Retaining Ring <S-20> 200347 Axle Sleeve 200391 Reducing Gear Frame Ass’y 400669 Flat Washer <Ø21×Ø11×2t> 200337 Planetary Gear 400188...

  • Page 20: Electric Explosion

    ELECTRIC EXPLOSION ELECTRIC PARTS B.O.M. PARTS Q’TY REQ’D DESCRIPTION CODE EACH UNIT 400006 Hex. Recess Bolt <M6×1.0×16L> 400094 Spring Washer <M6> 300348 Electric Housing Cover 402515 Gasket #15 400266 Rubber Band 301104 Magnetic Contactor 48V <LC1-D09-M7> 300800 Mechanical Interlock 300091 Contactor Rail 302342 Terminal Block (PT 2,5-QUATTRO)

  • Page 21: Ce Certificate Of Conformity

    Fax: +61 2 8825 6999 According to the following EU Directives: • Machinery Directive: 2006/42/EC • Low Voltage Directive: 2006/95/EC We, PACIFIC HOISTS PTY LTD., declare that the machines mentioned hereafter: ◎Product: Electric chain hoist Model No: PEH050S,PEH100S,PEH200S ◎Product : Electric Motorized: Model No:PET050S, PET100S, PET200S ◎Functions:...

This manual is also suitable for:

U-mega pet050sU-mega pet100sU-mega pet200sU-mega peh050sU-mega peh100sU-mega peh200s

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