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INSTRUCTION MANUAL
LEVER BLOCK
READ THIS OPERATING MANUAL BEFORE USING THE LEVER BLOCK
Please read this operation manual before using this product. This manual contains important
information regarding safety, operation, installation & maintenance. ALWAYS operate, inspect
and maintain this product in accordance with AS1418.2
Pacific Hoists Pty Ltd
www.pacifichoists.com.au
Australia: +61 2 8825 6900
New Zealand: +64 9263 5566
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Table of Contents
Related Manuals for Pacific Hoists PLB302
Summary of Contents for Pacific Hoists PLB302
- Page 1 Please read this operation manual before using this product. This manual contains important information regarding safety, operation, installation & maintenance. ALWAYS operate, inspect and maintain this product in accordance with AS1418.2 Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au...
- Page 2 Key internal components are now CNC machined for improved overall product reliability • All Lever Blocks are individually load tested in accordance with AS1418.2 • A comprehensive range of spare parts is readily available. Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
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Page 3: Specifications
Ø4x12 Ø5.6x17 Ø7.1x21 Ø10x28 Ø10x28 Min. distance between hooks Length of lever handle Dimensions Ø Net weight 16.8 21.5 Weight (with chain) 11.4 20.8 29.7 Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566... -
Page 4: Pre-Start Checklist
Check the load hooks for ease of rotation • Inspect the load chain before and after each use • Check that the hand-wheel assembly rotates freely without jamming • Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566... - Page 5 Take care when placing heavy loads down into position that fingers and toes are kept • clear Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
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Page 6: General Precautions
Galvanising or plating of load chain or load bearing parts is strictly forbidden without the • express approval of the supplier Never replace a worn load chain without having the Lever Block fully inspected by a • competent person Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566... - Page 7 Pre-Start Check List previously described Ensure the unit is stored correctly in a suitable secure location where unauthorised • persons do not have access Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
- Page 8 45 degrees until it disengages into the load position. Move the Select Lever to Raise (left) or Lower (right) – then operate the Lever Handle Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
- Page 9 SPARE PARTS FOR 250KG MODEL Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
- Page 10 Spring seat 710542 Bottom hook pin 710522 Right lever handle assy 710543 Circlip 20 710544 Pawl washer 710547 Spring pin 2x12 710549 Split pin 2x16 Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
- Page 11 SPARE PARTS FOR 800KG - 6.3 TONNE MODELS Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
- Page 12 710651 Circlip 26 710630 Changeover ratchet wheel 710652 Circlip 8 710631 Brake torsion spring 710654 Spring pin 3x18 710632 Adjusting block 710656 Split pin 2.5x25 Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
- Page 13 710712 Circlip 30 710690 Changeover ratchet wheel 710713 Circlip 9 710691 Brake torsion spring 710715 Spring pin 3x18 710692 Adjusting block 710717 Split pin 2.5x25 Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
- Page 14 Brake torsion spring 710774 Light spring washer 8 710752 Adjusting block 710775 Spring pin 3x18 710753 Handle assy 710776 Nameplate rivet 2.5x6 710777 Split pin 2.5x25 Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
- Page 15 Brake torsion spring 710836 Light spring washer 8 710812 Adjusting block 710837 Spring pin 3x18 710813 Handle assy 710838 Nameplate rivet 2.5x6 710814 Changeover pawl Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566...
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Page 16: Maintenance
RECOMMENDED LUBRICANTS Gears Molybond TSG-01005880 Shafts and bearings Shell Retinax EP-04391003 Load chain CRC 5037 Lithium -00549423 Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566... -
Page 17: Spare Parts
Grade, wear, elongation, Load Chain twisted or damaged, lack of lubrication Bent, damaged, select lever Handle Assembly functional Covers, Labelling Removed, damaged or illegible Pacific Hoists Pty Ltd Australia: +61 2 8825 6900 www.pacifichoists.com.au New Zealand: +64 9263 5566... -
Page 18: Inspection Log
INITIAL SERVICE DATE: SERIAL NO: DATE COMMENT SIGNATURE Pacific Hoists Pty Ltd recommend the following procedures: Ensure that you have read the operating instructions fully and understand them prior • to use. Perform an initial examination of the Lever Block before use.