Cal Spas 5100 Owner's Manual

2008 portable spa

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LTR20081000, Rev. B
1/28/08

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Table of Contents
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Summary of Contents for Cal Spas 5100

  • Page 1 LTR20081000, Rev. B 1/28/08...
  • Page 2: Table Of Contents

    Water Quality Maintenance Cal Spas Clear Water Plan . . . . . . . . . . . . . . . .20 Alternative Sanitation Options .
  • Page 3: Read This First

    This does not apply to lights, stereos and televisions that are built into the spa as factory options from Cal Spas™. WARNING -- RISK OF INJURY The spa water should never exceed 104˚F (40˚C). Water temperatures between 100˚F (38˚C) and 104˚F (40˚C)
  • Page 4 4 to 6 months. You may find the need to change your spa water more frequently with heavy use. When empty, your spa should be cleaned with a non-abrasive cleaner, such as Cal Spas™ All Surface Cleaner, and then rinsed thoroughly. See the section “Cleaning and Maintaining Your Spa” for instructions on draining your spa.
  • Page 5: Preparing For Your New Portable Spa

    150 pounds per square foot. Your Cal Spas™ retailer can help you with your foundation and more. Your retailer has a wealth of information and experience about how to get the most out of your spa...
  • Page 6: 120 Volt Electrical Installation

    The spa is now safe to use. If the GFCI trips while the spa is in use, press the RESET button. If the GFCI does not reset, unplug the spa and call your local Cal Spas dealer for service. DO NOT USE THE SPA! Page 4...
  • Page 7 Spa Model All 240V spas (except 6300 control boxes requiring high amperage - see below) Spas with the 6300 control box (when high amperage is selected on circuit board) SEE CONFIGURATION INSTRUCTIONS BELOW. Ultimate Fitness spas with one 5.5 kW heater Ultimate Fitness spas with two 5.5 kW heaters Testing the GFCI Breaker Test the GFCI breaker prior to first use and periodically...
  • Page 8: Gfci Wiring Diagram

    Preparing for Your New Portable Spa GFCI Wiring Diagram Page 6 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B...
  • Page 9: Gas Heater Hook Up

    Gas Heater Hook up Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa. This option may be purchased separately from your local distributor. Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal regulations.
  • Page 10 Preparing for Your New Portable Spa Page 8 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B...
  • Page 11: Filling And Powering Up Your Portable Spa

    Filling and Powering Up Your Portable Spa Never fill your spa with soft water. Soft water makes it impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm the finish of the spa and void your warranty. Once the spa has been placed on an approved surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the...
  • Page 12: Operating Your Spa

    Operating Your Spa Operating Your Spa 5100, 6200 and 6300 Electronic Control Operation Initial Start up When first powered up, it will automatically revert to Priming mode. A Pr on the topside display will indicate this. Priming mode will be active for less than five...
  • Page 13 Light Press the Light button to turn on the light. Press it once again to turn the light off. All optional lighting such as the control panel light and cabinet perimeter lighting is controlled by the Light button and will turn on and off with the spa light.
  • Page 14 Operating Your Spa A difference in readings between temperature sensors has been detected indicating a possible water flow problem. Make sure spa is filled to proper level and that pumps are primed (water is flowing). Also check to make sure filter cartridges are clean. If message does not reset, call your dealer or service organization.
  • Page 15: 9800 Electronic Control Operation

    9800 Electronic Control Operation When first powered up, the 9800 electronic system will perform a self-diagnostic check and then it will automatically heat to and maintain a temperature of 100°F (37.5°C) until you change the set temperature as listed in the “Temperature Adjustment” section below.
  • Page 16 Operating Your Spa Jets 2 Press the “JETS 2” button once to turn pump 2 on or off and to shift between low and high speeds if it is a two- speed pump. If left running, the pump will turn off after 15 minutes.
  • Page 17 Periodic Reminder Messages Press the “Mode” button to reset a displayed reminder. Message Frequency Every 7 days Every 7 days Every 30 days Every 30 days Every 90 days Every 180 days Every 365 days Diagnostic Messages Message Meaning No message on display. Power has been cut off to the spa.
  • Page 18 Operating Your Spa Message Meaning Persistent (Displays on the fifth occurrence of the HFL message within 24 hours.) Heater is shut down, but other spa functions continue to run normally. Inadequate water heater. Inadequate water heater. (Displays occurrence of dr message.) Spa is shut down.
  • Page 19: Auxiliary Control Operation

    Auxiliary Control Operation The auxiliary control option is available with the 9800 controls only. It is a small panel with four buttons that control certain spa functions, such as primary or additional jets, TV, or lights. It conveniently puts the control of several spa functions at your fingertips without having to get up.
  • Page 20: Adjustable Jets

    Operating Your Spa Adjustable Jets Almost all of the jets in your spa are adjustable. Rotating the face of an adjustable jet to the left (counter- clockwise) will decrease the amount of water flow through the jet. Rotating the face of an adjustable jet to the right (clockwise) will increase the amount of water flow through the jet.
  • Page 21: Adjustable Therapy System

    Adjustable Therapy System™ Pump On/Off This button allows the user to turn on and off the ATS™ seat pump. Press this button once to turn the pump on. Once on, the green LED light on the control panel will illuminate, indicating that the system is operational.
  • Page 22: Water Quality Maintenance

    Cal Spas Clear Water Plan Great spa water is easily achieved when the right chemicals and / or systems are used and the Cal Spas Clear Water Plan is implemented. The key to clean, clear, and safe water is to fully understand how spa water reacts to users, system operation and chemical use.
  • Page 23: Chemical Safety

    All versions of the Cal Spas Clear Water Plan are designed for spas with average bather load. (3-4 people, 15 minutes of usage, 3 times a week at 100 degrees)
  • Page 24: Chemical Descriptions

    Water Quality Maintenance Chemical Descriptions The following descriptions and recommendations are intended for use with Cal Spas chemicals only. Many of these chemicals will be used with alternative sanitation systems as well. For use with any Clear Water Plan Oxidizer Shock...
  • Page 25 For use with the chlorine Clear Water Plan Chlorinating Granules Quick acting sanitizer / disinfectant for spa water. For use with the bromine Clear Water Plan Test Strips -- Bromine Provides accurate spa water testing for bromine, pH, and total alkalinity.
  • Page 26: Traditional Chemical Start Up

    Adjust total alkalinity (acceptable range is 80- 120ppm). • Adjust pH if necessary (between 7.2 to 7.8). Pour in 16 oz of Cal Spas “Metal Protector” in the center of the spa. Add either bromine or chlorine (according to your preferred plan).
  • Page 27: Chlorine Clear Water Plan

    • Adjust total alkalinity, then the pH if needed. • Add 2 tablespoons of chlorine granules (if needed). Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run spa for 15 minutes with cover off. Replace cover. Page 25...
  • Page 28: Bromine Generator Clear Water Plan

    This plan and its chemical dosages are intended for spas equipped with the optional Cal Clarity Automatic Bromine Generator. The chemical references are designed for Cal Spas chemicals only. Note: Following these instructions is very important to ensure proper operation of your Cal Clarity Automatic Bromine Generator.
  • Page 29: Maintenance Schedule

    7.4 to 8.2 (equates to 1700 to 2500 ppm TDS level). Add 2 oz of Cal Spas “Oxidizer Shock” to help burn out impurities in fill water. Turn the dial on the bromine generator clockwise until the LED display reads 10.
  • Page 30: Cleaning And Maintenance

    Cleaning and Maintenance Cleaning and Maintenance Removing and Reseating the Pillows You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows. Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop out of the holes.
  • Page 31: Draining Your Portable Spa

    Draining Your Portable Spa Your spa should be drained every four to six months, and refilled with fresh tap water. The following is the recommended method for draining your spa. Turn off the power at the breaker. Remove all filters. If your drain valve is mounted on the side of the spa cabinet as shown at right, proceed to step 5.
  • Page 32: Cleaning The Cover, Shell And Pillows

    Allow spa to dry completely. Apply a coat of Cal Spas™ Fast Sheen to the spa’s entire finish with a soft towel or sponge. Allow Fast Sheen to dry until white and powdery.
  • Page 33: Cleaning And Replacing The Filter

    Allow the spa to dry completely. Apply a coat of Cal Spas™ Fast Sheen to the spa’s entire finish with a soft cloth or sponge. Allow Fast Sheen to dry until white and powdery.
  • Page 34: Using The Entertainment System

    Do not place wet CD’s or DVD’s into this unit at any time. • Water damage is not covered by Cal Spas or the manufacturer’s warranty. Although the marine grade entertainment system is encased in a plastic housing with weather seals, the system is water resistant and NOT waterproof.
  • Page 35: Using The Ipod Docking Station

    Use the remote control to navigate the DVD menu using the fast forward and fast reverse buttons located at the lower part of the universal remote. To remove the disc, press the OPEN button on the DVD player. The faceplate will gently open. Press the small EJECT button located to the left of the disk drive slot.
  • Page 36: Programming The Universal Remote Control

    Entertainment System Programming the Universal Remote Control The Cal Spas universal remote has been pre- programmed to function with the entertainment system the spa has been configured with. However, in case you need to reprogram the remote, use the device list below for the programming code.
  • Page 37: Appendix

    Appendix Replacement Parts Type Description CXLW 6.5” POWER STORM JET DIRECTIONAL 5.5”. POWER STORM JET, DIRECTIONAL E / EW INTERNAL CLUSTER STORM, PULSATOR, / EP / EURO MFLW / 4.25”, STORM JET, MAXI FLOW W/ DRK EYEBALL MFRW 3.25”, STORM JET, MAXI FLOW W/DRK EYEBALL 3.25”, STORM JET, MICRO FLOW W/DRK EYEBALL...
  • Page 38 Appendix MJLW 6.5”, POWER STORM JET, DIRECTIONAL 5.5”, POWER STORM JET, DIRECTIONAL 2.5”, NECK JET, QUAD BLASTER MSRW 3”, STORM JET, MICRO SWIRL W/DRK / MFS EYEBALL 5.5”, POWER STORM JET, SURE-FLO 5”, POWER STORM JET W/DRK EYEBALL SJW / STREAM (SWIM) JET COMPLETE Page 36 PLU21703422...
  • Page 39 5.5”, POWER STORM JET, SWIRLEY 4.75”, POWER SWIM JET TORNADO WHIRLPOOL OZONE INJECTOR JET DIRECTIONAL JET EURO AIR INJECTOR CAP 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B PLU21703424 PLU21703623 PLU21703428 PLU21703629 PLU21703122 PLU21700818 PLU21703643 FIX12500050 Appendix Page 37...
  • Page 40 Appendix Valves PLU21300052 DIVERTER VALVE 1” (2 WAY) SILVER, TEARDROP HANDLE (2 TONE) PLU21300062 DIVERTER VALVE 2” (2 WAY) SILVER, TEARDROP HANDLE (2 TONE) PLU21700378 VENT, 1” AIR CONTROL SILVER, TEARDROP (2 TONE) PLU21700637 AROMATHERAPY CHAMBER AND CAP Pillows ACC01400884 QUAD BLASTER PILLOW ACC01400874 NECK JET/ BLASTER PILLOW...
  • Page 41 Replacement Cabinet Panels The complete selection of replacement cabinets for all models is very extensive and too lengthy for this owner’s manual. See your Cal Spas deal to order replacement panels for your spa, or call 1-800-CAL-SPAS. 2008 Portable Spa Owner’s Manual LTR20081000, Rev.
  • Page 42 Appendix Covers Standard Rust 5 to 3 Part No . Description ACC01200420 SPA COVER STD ACC01200407 SPA COVER STD ACC01200408 SPA COVER STD ACC01200560 SPA COVER STD ACC01200400 SPA COVER STD ACC01200410 SPA COVER STD ACC01200420 SPA COVER STD ACC01200430 SPA COVER STD ACC01200450 SPA COVER STD...
  • Page 43 Deluxe Rust 5 to 3 Part No . Description ACU02200210 SPA COVER UL ACU02200220 SPA COVER UL ACU02200364 SPA COVER UL ACU02200320 SPA COVER UL ACU02200240 SPA COVER UL ACU02200250 SPA COVER UL ACU02200260 SPA COVER UL ACU02200270 SPA COVER UL ACU02200290 SPA COVER UL ACU02200280...
  • Page 44 Appendix Deluxe Slate 5 to 3 Part No . Description ACU02200216 SPA COVER UL ACU02200225 SPA COVER UL ACU02200368 SPA COVER UL ACU02200325 SPA COVER UL ACU02200246 SPA COVER UL ACU02200256 SPA COVER UL ACU02200266 SPA COVER UL ACU02200275 SPA COVER UL ACU02200295 SPA COVER UL ACU02200285...
  • Page 45: Keeping Fit With Your Spa

    Keeping Fit with your Spa IMPORTANT: Always consult your physician before starting any exercise activity or program. The Ultimate Fitness series spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise.
  • Page 46 Appendix Connecting the Exercise Equipment The drawings below show different ways the exercise kit can be connected depending on the exercises you wish to do. Page 44 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B...
  • Page 47: Cal Spas™ Chemicals

    Appendix Cal Spas™ Chemicals 2008 Portable Spa Owner’s Manual Page 45 LTR20081000, Rev. B...
  • Page 48: 2008 Warranty

    The Designer series in-ground spas are excluded from this warranty. Manufacturer Warranty All Cal Spas hot tubs are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at the time of delivery. Cal Spas electronic component warranty is extended through the manufacturer of the product including, but not limited to: televisions, stereos, DVD players, etc.
  • Page 49 See your Cal Spas™ dealer for a copy of the applicable warranty, details, and any questions you may have regarding the warranty coverage on your spa. Warranty Specifics Five Year Cabinet Warranty: Cabinet surface peeling, blistering, fading, or delamination are specifically excluded •...
  • Page 50 Page 48 2008 Portable Spa Owner’s Manual LTR20081000, Rev. B...
  • Page 51 2008 Portable Spa Owner’s Manual Page 49 LTR20081000, Rev. B...
  • Page 52 Locating the product serial number The serial number of your spa is located on a metal plate attached to the lower right front panel of the spa.You will need this number to properly register your spa and activate coverage. Write this information in the space provided below.

This manual is also suitable for:

620063009800

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