Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Anaheim Automation DPD75601
Summary of Contents for Anaheim Automation DPD75601
- Page 1 DPD75601 Programmable Driver Pack User’s Guide A N A H E I M A U T O M A T I O N 4985 E. Landon Drive Anaheim, CA 92807 (714) 992-6990 fax: (714) 992-0471 e-mail: info@anaheimautomation.com website: www.anaheimautomation.com L010155...
-
Page 2: Table Of Contents
Table of Contents Section 1: Introduction..........................3 Description..............................3 Electrical Specifications..........................4 Ordering Information............................4 Dimensions/Switch Locations........................5 Wiring Diagrams............................5 Terminal Descriptions - Driver.........................6 Terminal Descriptions - Controller......................7 Connector Descriptions - Controller.........................7 Slide Switch Descriptions - Controller......................7 Section 2: Driver Functions..........................8 Adjusting Kick Current..........................8 Jumper Functions/Locations........................8 Fault Protection............................9 Section 3: Controller Functions........................10 Methods of Communication........................10... -
Page 3: Section 1: Introduction
90-265 VAC, 50/60Hz. Description The driver in the DPD75601 (BLD75) is a step motor driver that can drive motors rated from 1.0 to 7.0 amps/phase. It can handle 6-lead and 8-lead motors in a unipolar fashion. The DPD75601 features a unipolar bilevel (or dual voltage) drive technique with short circuit, open circuit, over voltage, under voltage and over temperature detection. -
Page 4: Electrical Specifications
Ordering Information The table below lists a variety of products available from Anaheim Automation, Inc. These prod- ucts include those covered by this manual, analog with supporting cables and devices. We are continually adding new products to our line, so please consult Anaheim Automation, Inc. or its representatives for information on the latest releases. -
Page 5: Dimensions/Switch Locations
Dimensions/Switch Locations Wiring Diagrams L010155 September 2012 July 2018... -
Page 6: Terminal Descriptions - Driver
Terminal Descriptions - Power The DPD75601 is powered by an AC line voltages ranging from 90-265VAC. The following figure shows the various line voltages and the wiring for the power connection terminal block. Terminal Descriptions - Driver Position Description - Motor Connection... -
Page 7: Terminal Descriptions - Controller
Terminal Descriptions - Controller Position Description - Encoder Position Description - Motor Connection A(-) Input 1 - Analog Input B(+) Input 2 - Index on the fly input IGND - This is an isolated ground for Input 3 RS485 only Input 4 Input 5 - SW2 in position IN5/6 Position... -
Page 8: Section 2: Driver Functions
Section 2: Adjusting Kick Current By following the silkscreen instructions on the cover, use a small screwdriver to adjust the po- tentiometer. Line up the potentiometer’s arrow to the number corresponding to the motors rated current (amps/phase). Jumper Functions/Locations Function Negative Going Clocks (This Model) Positive Going Clocks Terminal 5 = CCW... -
Page 9: Fault Protection
Fault Protection There are five types of fault detection. When a fault is detected, the driver turns off the motor current, the red fault LED indicates which type of fault occurred and the Fault Output pin goes low. This output is able to stand off 50V and sink 50mA. Refer to the table below for LED fault indications. -
Page 10: Section 3: Controller Functions
RS232 Protocol - Controller SW1 in RS232 Position The DPD75601 is a DCE device, therefore it will transmit on pin 2 and receive on pin 3 of the DB9 RS-232 connector. The RS232 serial communication mode is single ended. This means that for each signal there is one wire, and a common ground reference used by all the signals. -
Page 11: Axis Selection
Each DPD75601 is addressed using a programmable register allowing the PC to address up to 99 DPD75601’s from one port. The Default axis is “0”. To change the axis, use the SMC60WIN software or the “~” command. To verify or check the axis, use the SMC60WIN software or the “%”... - Page 12 This command will move the motor the number of steps given. (Range: 1 to 8388607) Move to Position: The move to position command specifies the next absolute position to go to. The DPD75601 controller automatically sets the direction and number of steps needed to go to that posi- tion. (Range: -8388607 to +8388607) Slew: The slew command will accelerate the motor up to maximum speed and continue to run at that speed until reaching a registration mark, hard limit switch, soft limit switch, receiving a “.”...
- Page 13 Jog Inputs: The jog switch inputs are internally pulled up by a resistor making them normally +5 volts. To activate the input, the pin must be grounded to (0VDC). All jog switch inputs are internally clamped to +5V, thus allowing voltages of up to +24VDC to be used. Jog is a manual function. The user can select the direction and speed (fast or slow) by grounding the appropriate combinations of inputs.
- Page 14 Unless the finish move command is used, the DPD75601 will continue to execute the program. If it encounters a command that cannot be used when the motor is moving, the DPD75601 will error and stop the program prematurely.
- Page 15 Thumbwheel Index: This special function allows a thumbwheel with up to 7 decades to be used with the DPD75601 to set a relative index. To use the thumbwheel, SW2 must be in the TWS position or the thumbwheel will be disabled.
-
Page 16: Section 4: Smc60Win Software
Section 4: SMC60WIN Software The SMC60WIN software is a handy utility that supports Anaheim Automation’s line of DPD75601’s step motor controllers. Connecting your PC to the DPD75601, via a serial cable, the SMC60WIN software can easily perform the following tasks: •... -
Page 17: File Menu
File Menu New Program Start editing a new program. Open Program Open an existing program from disk. Save Program As Save the current program to disk. Print... Print the current program. Exit Exit the SMC60WIN software. Setup Menu Connect Establish communications with the controller. Disconnect Release the COM port for other devices to use. -
Page 18: Program Menu
Program Menu Start Program Start the execution of the program in the controller memory. Stop Program Stop the execution of the program in the controller memory. View Program View the program stored in the controller memory. Clear Program Memory Clear the program memory in the controller. Autostart Program Turn the autostart function on or off. -
Page 19: Help Menu
Displays the verison of the SMC60WIN and contact information. “The Unit is Connected” / “The Unit is Not Connected” On the right of the Toolbar, the user will find the communication status of the DPD75601 control- ler. If communications is not established, please refer to the troubleshooting section. -
Page 20: Toolbar
Monitor and change settings for encoder options, input on the fly and output on Registration Inputs the fly. Analog Input and Thumb- Monitor and change settings to Analog Inputs and the thumbwheel switches. wheel Options Create and Edit Programs Write and edit DPD75601 stored programs. L010155 September 2012 July 2018... - Page 21 Tab Sheets - Real Time Motion Set Accel/Decel Send acceleration & deceleration parameter to controller. (step/sec Set Base Speed Send base speed parameter to the controller. (step/sec) Set Max Speed Send maximum speed parameter to the controller. (step/sec) Set Jog Speed Send fast jog speed parameter to the controller.
- Page 22 Tab Sheets - Encoder Options and Registration Inputs Encoder Auto Correct Set the encoder auto correct feature on or off. Set Encoder Delay Send the encoder delay parameter to the controller. (ms) Set Motor Ratio Send the encoder pulse to motor step ratio to the controller. Send number of encoder auto correct retries to the controller.
- Page 23 Tab Sheets - Analog Input and Thumbwheel Options Analog Max Speed Input Sets the analog speed input feature on or off. Set Speed Lower Limit Send the analog speed lower limit to the controller. Set Speed Upper Limit Send the analog speed upper limit to the controller. Set Analog Speed Sets the max speed based on analog voltage measured at input.
- Page 24 With the created and edit program tab sheet selected, the user can obtain the amount of available memory, located to the right of the Delete command button. The DPD75601 has a maximum available memory of 2046 bytes - each instruction can use from 2 to 7 bytes.
-
Page 25: Add/Change/Insert Commands
Currently Selected Line The currently selected line is indicated in the program by the right pointing arrow/triangle in the left column. Clicking on any line will select a new currently selected line. Add/Change/Insert Commands The Add/Change/Insert commands contain four different tab sheets, which are “Motion Com- mands”, “If/Then and Output Commands”, “Goto, For Loops, Encoder and Thumbwheel Com- mands”... - Page 26 Add Tab Sheets - Motion Commands Accel/Decel Set program acceleration & deceleration parameter. (step/sec Base Speed Set program base (start) speed rate. (step/sec) Max Speed Set program maximum (running) speed rate. (step/sec) Set Jog Speed Set program jogging speed rate. (step/sec) Set Position Set motor position.
- Page 27 Add Tab Sheets - If/Then and Output Commands If inputs match below then This conditional command allows the user to execute the next line of code if execute the next line, other- the inputs triggered match the given value. If the inputs do not match, the next wise skip the next line line is skipped.
- Page 28 Add Tab Sheets - Goto, For Loops, Encoder and Thumbwheel Commands Goto Command allows the program to jump to the specified label. Label Command inserts a label for go to and loop commands. Return from Subroutine Command will return to the last goto and execute the next line of code. Command allows a sequence of commands to be looped a specific number Outer Loop of times to a label.
- Page 29 Add Tab Sheets - Analog, Registration and Text Commands Analog Speed On (Off) Sets the analog speed input feature on or off. Set Analog Speed Sets the maximum (running) speed based on the analog input. Analog Speed Lower Limit Sets the analog speed lower limit to the value specified. Analog Speed Upper Limit Sets the analog speed upper limit to the value specified.
-
Page 30: Calculator
Calculator PPS -> RPS Convert from pulses per second to revolution per second. RPS ->PPS Convert from revolution per second to pulses per second. Enter the number of steps per revolution of the step motor. The default is for a Steps Per Rev 200 step/rev motor in half step, which is equal to 400. -
Page 31: Section 5: Direct Talk Mode
Section 5: Direct Talk Mode Direct mode is used to directly control the motion for real time movements through serial communication. The DPD75601 has 40 commands which are easy to remember for direct movement of a step motor. COM Port Settings... - Page 32 A - Acceleration/Deceleration Format: A[value] Description: This command sets the acceleration profile which is an integer value between 100 and 9,999,999. The higher the value, the faster the motor acceleration. Range: 100 - 9,999,999 B - Base Speed Format: B[value] Description: This command sets the base (start) speed for motion.
- Page 33 ER[value] Description: This is the number of times the DPD75601 controller will try to auto correct the motor before an error occurs. This command is used in conjunction with the encoder auto correct EA command. When the auto correct error, Output 8 will be triggered.
- Page 34 Format: Description: This command is used to send a set number of clocks out of the DPD75601 controller. An N or P command must be entered before the G command. The ramp profile is specified by the B (base speed), M (max speed), and A (acceleration/deceleration) com- mands.
- Page 35 This command reads the thumbwheel switches to set the number of clocks for the DPD75601 to send out following a G command. For this command to work SW2 must be in the TWS position, and the thumbwheel enable bit must be enabled. Motion is not activated by this command, it only sets the index register.
- Page 36 This command uses the voltage on input 1 to calculate and set the number of clocks for the DPD75601 to send out following a G command. The analog position must be enabled for this command to work. Motion is not activated by this command, it only sets the register (N = P - Z).
- Page 37 ! - Error Codes Register Format: Description: This command requests the DPD75601 controller to get the current error code and print it to the screen. For a description of the error codes see page 39. $ - Version Number Register...
- Page 38 In a relative or absolute type motion the DPD75601 controller will continue to the set position and stop. In a slew type motion the DPD75601 controller will ramp down and stop. In a home type motion the DPD75601 controller will ramp down and run at base speed, until the home limit is activated.
- Page 39 / - Thumbwheel Index Enabled Format: /[0 or 1] Description: This command will either enable or disable the ability to use the thumbwheel switches for indexing. If enable, SW2 must be in the TWS position for the thumbwheel to be connected to the processor. : - Analog Position Enabled Format: :[0 or 1]...
- Page 40 ~ - Set Address Register Format: ~[value] (No address is needed before this function. @ ~[value] will set the address) Description: This command sets the address for communication inside the DPD75601. Range: 0 - 99 July 2018 L010155 September 2012...
-
Page 41: Section 6: Troubleshooting
Can not establish communications with the DPD75601. Possible Solutions: 1. Make sure the DPD75601 controller has power. Is the controller’s Green LED on? 2. Check RS232/RS485 connections. 3. Check for loose cable connection either on the DPD75601 controller or COM Port. -
Page 42: Errors Codes
1. Verify your program for improper syntax that may cause an error code. 2. Physically press the reset button on the DPD75601 to clear an error. 3. Another way to clear an error is by using either the SMC60WIN software or the direct mode command instructions set. -
Page 43: Section 7: Sample Programs
Section 7: Sample Programs Sample Program 1: Sample Program 1 illustrates a typical application where a system moves to a specific position required. The sample program shows how to use motion and go to instruction commands. July 2018 L010155 September 2012... - Page 44 Sample Program 2: Sample Program 2 illustrates a typical application where a system is first sent home to a datum or 0 position. This sample program shows how a motor will move to a 3 different positions utilizing some of the motion commands, loop routines and encoder routine. L010155 September 2012 July 2018...
- Page 45 Sample Program 3: Sample Program 3 illustrates the setup and operation of the output on the fly function, and the use of the if/then statement. The system is first home using home type 0, waits for input 1 to be a value of 0 (grounded) and then is indexed 10,000 steps.
- Page 46 Sample Program 4: Sample Program 4 illustrates the setup of the analog speed function and the use of “indexing- on-the-fly.” The system is first homed using home type 1. The next step is to wait for the input register to read 110111 (input 2 must be high while input 3 is low, all other inputs are not used and input 1 is masked high due to analog function being used).
- Page 47 Sample Program 5: Sample Program 5 illustrates a typical 3 axis application where one DPD75601 (Axis 0) is control- ling the other two axes (Axis 1 and Axis 2) by using the send text string commands. The program first sets the accelerations, base speeds and maximum speeds for each axis. It then is enabling Axis 0 and Axis 1 to use the thumbwheel switch that is connected to each unit for indexing.
-
Page 48: Appendix 1: Ascii Table For Direct Mode
Appendix 1: ASCII Table for Direct Mode ASCII Symbol Hex Value ASCII Symbol Hex Value ASCII Symbol Hex Value “ Carriage Return Appendix 2: Firmware Revisions Versions 1.00 - Initial Release. Versions 1.10 - Fixes lockup on RS485 Communication. Added capability to stop the motor on an Encoder Error after the Encoder Retries number has been reached. -
Page 49: Copyright
Anaheim Automation will repair or replace at its’ option, any product which has been found to be defective and is within the warranty period, provided that the item is shipped freight prepaid, with previous authorization (RMA#) to Anaheim Automation’s plant in Anaheim, California.
Need help?
Do you have a question about the DPD75601 and is the answer not in the manual?
Questions and answers