Summary of Contents for Italian Gelato ICETEAM EASY MIX PLUS
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INSTRUCTION MANUAL EASY MIX PLUS Italian Gelato Concepts Pty Limited Unit 1, 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office: +61 (0) 7 3162 7724 Syd Office +61 (0) 2 8311 9701 Code IC193-008613_03 Email: info@italiangelato.com.au www.italiangelato.com.au...
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EASY MIX PLUS We wish to thank you for purchasing one of ICETEAM 1927 machines. To the best guarantee, since 1993 ICETEAM 1927 has submitted its own Quality System to the certification according to the international Standard ISO 9001. Nowadays ICETEAM 1927 production has got UNI-EN-ISO 9001 Certified Quality System.
EASY MIX PLUS TABLE OF CONTENTS INTRODUCTION SEC...................... 5 INSTRUCTION MANUAL ..................5 PURPOSE ........................5 STRUCTURE OF THE MANUAL ................5 ADDITIONAL DOCUMENTATION ............... 5 CONVENTIONAL SYMBOLS ................6 QUALIFICATION OF THE PERSONNEL SYMBOLS .......... 6 SAFETY ........................7 WARNINGS ......................
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EASY MIX PLUS SEC. 4 SAFETY DEVICES MACHINE SAFETY SYSTEMS ................. 29 BLACKOUT ......................30 SEC. 5 CLEANING, REMOVING AND REFITTING OF PARTS IN CONTACT WITH THE PRODUCT GENERAL INFORMATION ................31 WASHING CONDITIONS ................... 31 TIPS ......................... 31 HOW TO USE CLEANING/SANITIZING SOLUTION ........32 PRELIMINARY CLEANING ................
EASY MIX PLUS INTRODUCTION INSTRUCTION MANUAL The European Community directions on safety standards as well as on free circulation of industrial products within the E.C. were taken into due account when editing this manual. PURPOSE This handbook was conceived taking machine users' needs into due account. Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in the long run quality features characterizing ICETEAM 1927 machines all over the world.
EASY MIX PLUS CONVENTIONAL SYMBOLS CAUTION: ELECTRIC SHOCK HAZARD The staff involved is warned that the non-observance of safety rules in carrying out the operation described may cause an electric shock. CAUTION: DANGER FROM HIGH TEMPERATURES This warns the staff involved that failure to abide by safety rules in carrying out the operation described involves the risk of burns and scalds.
EASY MIX PLUS SAFETY When using industrial equipment and plants, one must be aware of the fact that moving parts (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damage to persons and things. The persons in charge of safety must ensure that: any incorrect use or handling is avoided;...
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EASY MIX PLUS GENERAL INFORMATION 1.1 GENERAL INFORMATION 1.1.1 Manufacturer identification data The machine has a data plate carrying manufacturer data, machine type and serial number, assigned when manufactured. Copy of machine data plate to be found on first page of this manual. Legend: A= Serial number B= Machine type...
EASY MIX PLUS ICETEAM 1927 recommends to always use high quality ingredients for the preparation of confectionery products, in order to satisfy your customers, even the most demanding ones. Any saving made to the prejudice of quality will surely turn into a loss much bigger than the saving itself.
EASY MIX PLUS 1.2.3 Machine unit location Legend: 1 Hopper with lid 2 Control panel 3 Dispensing spigot 4 Shower INTENDED USE Easy Mix Plus machines must only be used in compliance with what described in paragraph 1.2.1 "General Information", within the functional limits described below: Voltage: ±10% Min.
EASY MIX PLUS 1.7 WEEE (Waste Electrical and Electronic Equipment) In conformity with the European Directives 2006/66/EC, on batteries and accumulators and waste batteries and accumulators, and 2002/96/EC, also known as WEEE, the presence of the symbol on the side of the product or packaging means that the product must not be disposed of with normal urban waste.
EASY MIX PLUS INSTALLATION ROOM NECESSARY FOR MACHINE USE The machine must be installed in such a way that air can freely circulate all around its sides. Enough room must be left free around the machine, in order to enable the operator to act without constraint and also to immediately leave working area, if necessary.
EASY MIX PLUS MACHINES WITH WATER-COOLED CONDENSER On machines with water-cooled condenser, water connections (for machine wash and gas cooling) are placed on the rear panel. The connections are three, all aligned along the same vertical line. Machines fitted with a water-cooled condenser need to be connected to running water supply or to a cooling tower. Water must have a pressure of 0.1 MPa (1 bar) at least, and a flow rate at least equal to the estimated hourly consumption.
EASY MIX PLUS Rotation direction inversion (for Easy Mix 60 Plus only) To reverse the rotation direction, when wrong, it is necessary to interchange two of the three leads coming from the differential magnetothermal protection switch. 2.6 POSITIONING THE MACHINE The machine is fitted with wheels for easier positioning.
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EASY MIX PLUS INSTRUCTIONS FOR USE MACHINE SAFETY WARNINGS When using industrial equipment and plants, one must be aware of the fact that moving parts (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damage to persons and things.
EASY MIX PLUS CONTROLS 3.3.1 Push-button panels The machine has a push-button panel on the operator side; each button has a specific symbol according to its function. easymix plus STOP easymix plus STOP 3.3.2 Easy mix 60 plus functions Lit indicator for function entry When the lit indicator located on the left of each push-button switches on, this means that the plus function corresponding to the symbol alongside the lit indicator itself has been switched on.
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EASY MIX PLUS INCREASE button This button is used to select the required process (selected using the asterisk STOP key alongside the cycle) from each menu. It also serves to increase the values that can be edited for those functions where edits are permitted, e.g.
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STOP EASY MIX PLUS BEATING is always active when heating is activated. Once the set temperature has been reached the heating is deactivated, while the beater continues to operate and the buzzer rings intermittently for a few seconds. At this stage the product is thermostat-controlled indefinitely. Also in this case beating can be set: - beating LED steady on: high speed, clockwise rotation - beating LED "slow"...
EASY MIX PLUS 3.3.3 Easy mix 120 plus functions Lit indicator for function entry When the lit indicator located on the left of each push-button switches on, this means that the function corresponding to the symbol alongside the lit indicator itself has been switched on. DISPLAY STOP The Easy Mix Plus has an alphanumerical display that shows a series of messages...
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STOP EASY MIX PLUS Beating – Heating – Manual Cooling button Upon pressing the Beating button in Stop mode, the following menu is displayed: * BEATING HEATING and the Beating, Decrease and Increase LEDs light up. The user may select the desired function using the Increase and Decrease buttons easymix plus (an asterisk appears next to the selected function).
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STOP EASY MIX PLUS NOTE: The intermittent beating times may also be modified by the user by entering the User Programming screen (refer to the USER PROGRAMMING paragraph). easymix plus COOLING: STOP Upon selection of the Cooling function, by pressing the button AUTO second menu is displayed, which allows the user to select the type of cooling...
EASY MIX PLUS MACHINE STARTING 3.4.1 Easy mix 60 Plus After washing, sanitizing and thoroughly rinsing the machine right before its use, according to the instructions given in chapter “CLEANING”, pour the mix into the hopper according to the quantity desired and respecting the minimum and maximum values shown in the table (Sec. 1.2.2); the hopper is provided with an inside graduation for an approximate indication of mix quantity contained (see picture below).
EASY MIX PLUS After 10’’ the machine goes back to main screen. Modifying the beating: Press the Beating button. Beating can be edited in: - High Speed (clockwise rotation direction) Beating button LED steady on - Continuous Low Speed (counter-clockwise rotation direction) Beating button LED flashing quickly - Intermittent Low Speed (counter-clockwise rotation direction), Beating button LED flashing slowly (it can be selected only in the aging/storage phase).
EASY MIX PLUS The display shows: PASTO +85 120-40 +85°C +81°C - on the first line on the left, the name of the ongoing process and on the right the selected quantity; - on the second line: the set temperature on the left, the product temperature on the right, and the temperature increase curve or the duration in case of a pause in the middle.
easymix plus EASY MIX PLUS STOP 3.5 USER PROGRAMMING plus STOP To get to User Programming press the Stop and Decrease buttons simultaneously and then release them immediately. The display shows: easymix plus v.Easymix60Plus01 Manager Menu STOP easymix plus STOP If necessary, modify the time setting using the Increase and Decrease buttons.
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EASY MIX PLUS SAFETY DEVICES 4.1 MACHINE SAFETY SYSTEMS Easy Mix Plus machines are equipped with a series of safety devices to protect the machine and the people who use it. Every time these protection systems are activated, there is an alarm signal on the display and on the control panel.
EASY MIX PLUS It is recommended to check the product for alterations due to the power Cooling blackout blackout during the program cycle. Press the Decrease button to delete this message. BLACKOUT If there is a temporary power blackout in: Stop or Beating phases, the machine restarts in Stop mode once power is restored.
EASY MIX PLUS CLEANING, REMOVING AND REFITTING OF PARTS IN CONTACT WITH THE PRODUCT GENERAL INFORMATION Cleaning and sanitization must be carried out at the end of every production cycle as a habit and with utmost care in order to guarantee the production quality in the observance of necessary healthy rules.
EASY MIX PLUS 5.4 HOW TO USE CLEANING/SANITIZING SOLUTION Prepare a solution of water and sanitizing detergent following the instructions shown on the label of the product being utilized. Washing/sanitizing by soaking - Remove larger residues by hand - Remove finer residues with a jet of water - Immerse the parts to be cleaned into the solution - Let the solution react for the time indicated on the label of the product being utilized - Rinse the parts with care, using plenty of clean drinking water...
EASY MIX PLUS DISASSEMBLY OF HOPPER LID Note The machine is fitted with a safety device on the lid; each time that the lid is lifted while the machine is operating, the machine will stop (see "Lid Open ALARM"). The hopper lid is completely removable, whereas the hinges are fastened to the machine. Place the lid vertically;...
EASY MIX PLUS DISASSEMBLY OF AGITATOR (EASY MIX 120 PLUS) Remove the hopper agitator by turning it counter-clockwise and pulling it upwards. WARNING Act with utmost care, as a fall to the ground might damage the agitator. Remove the seal by sliding it out of the shaft. Clean all the removed parts with cleaning/sanitizing solution, then rinse.
EASY MIX PLUS 5.10 HYGIENE Mix fat contents are ideal fields for proliferation of mildew and bacteria. To eliminate them, parts in contact with mixes and creams must be thoroughly WASHED and CLEANED. Stainless steel materials as well as plastic and rubber ones used for the construction of these parts and their particular design make cleaning easy, but cannot prevent the growth of mildew and bacteria if not properly cleaned.
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EASY MIX PLUS MAINTENANCE WARNING Never put your hands into the machine during production and cleaning operations. Before carrying out any maintenance operation, make sure that the machine is in “STOP” position and main switch has been cut out. SERVICE TYPE WARNING Every maintenance operation requiring opening of the machine panels must be carried out with machine stopped and disconnected from the power supply!
EASY MIX PLUS ORDERING SPARE PARTS If one or several parts are worn or faulty, refer to your dealer to order all necessary spare parts. ATTENTION Before using spare parts and/or supplied parts intended to come into contact with the product on the machine, it is absolutely necessary to clean and sanitize them as indicated in sec.
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Sanitize as indicated under chapter 5 of the manual. Italian Gelato Concepts Pty Limited Unit 1, 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office: +61 (0) 7 3162 7724 Syd Office +61 (0) 2 8311 9701 Email: info@italiangelato.com.au...
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