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Related Manuals for Italian Gelato CATTABRIGA MANTEMATIC K20S
Summary of Contents for Italian Gelato CATTABRIGA MANTEMATIC K20S
- Page 1 APPLICARE TARGA CARATTERISTICHE INSTRUCTION HANDBOOK MANTEMATIC K20S Italian Gelato Concepts Pty Limited Unit 1, 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office: +61 (0) 7 3162 7724 Syd Office +61 (0) 2 8311 9701 Email: info@italiangelato.com.au www.italiangelato.com.au...
- Page 2 Mantematic K20S We wish to thank you for the preference granted to us by purchasing one of Cattabriga machines. To the best guarantee, since 1993 CATTABRIGA has submitted its own Qual- ity System to the certifi cation according to the international Standard ISO 9001, nowadays its production has got UNI-EN-ISO 9001-2008 Certifi...
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Page 3: Table Of Contents
Mantematic K20S GENERAL INDEX FOREWORD ........................5 INSTRUCTION HANDBOOK ................. 5 PURPOSE ........................5 HANDBOOK STRUCTURE ..................5 ADDITIONAL DOCUMENTATION ............... 5 CONVENTIONAL SYMBOLS ................6 SAFETY ........................7 QUALIFICATION OF THE STAFF ................. 7 WARNING ......................... 7 SEC. 1 GENERAL INFORMATION GENERAL INFORMATION ................. - Page 4 Mantematic K20S SEC. 5 CLEANOUT DISASSEMBLING AND REASSEMBLING PARTS IN CONTACT WITH THE PRODUCT MODALITA’ D’USO DETERGENTE/SANITIZZANTE XSAN ......23 OUTSIDE CLEANOUT ..................23 PRELIMINARY CLEANOUT ................24 BEATER DISASSEMBLY ..................24 5.4.1 STUFFING BOX ..................24 FRONT LID DISASSEMBLY ................25 5.5.1 ICE CREAM DOOR DISASSEMBLY ............
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Page 5: Foreword
Mantematic K20S FOREWORD INSTRUCTION HANDBOOK Editing this handbook, it was taken into due account European Community directions on safety standards as well as on free circulation of industrial products within E.C. PURPOSE This handbook was conceived taking machine users' needs into due account. Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in the long run quality features charachterizing Cattabriga machines all over the world. -
Page 6: Conventional Symbols
Mantematic K20S CONVENTIONAL SYMBOLS CAUTION: ELECTRIC SHOCK DANGER The staff involved is warned that the non-obsevance of safety rules in carrying out the operation described may cause an electric shock. CAUTION: GENERAL HAZARD The staff involved is warned that the operation described may cause injury if not performed fol- lowing safety rules. -
Page 7: Safety
Mantematic K20S SAFETY When using industrial equipment and plants, one must be aware of the fact that drive mechanisms (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damage to persons and things. Who is in charge of plant safety must be on the look-out that : An incorrect use or handling shall be avoided Safety device s must neither be removed nor tampered with... - Page 8 Mantematic K20S Mantematic K20S_EN - 2010/04 - Ed. 01 - 8 -...
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Page 9: General Information
Mantematic K20S GENERAL INFORMATION 1.1 GENERAL INFORMATION 1.1.1 Manufacturer's identifi cation data The machine has a data plate carrying manufacturer data, machine type and serial number, as- signed when it is manufactured. Copy of machine data plate to be found on fi rst page of this handbook. Legend: A= Serial number 100089654588-4... -
Page 10: Technical Features
Mantematic K20S Cattabriga recommends to always use high quality mix for ice cream production in order to satisfy your customers, even the hardest-to-please ones. Any saving made to the prejudice of quality will surely turn into a loss much bigger than the saving itself. Bearing in mind the above statements, please take heed of the following suggestions: Make your mixes yourselves from high quality natural ingredients or buy them from reliable •... -
Page 11: Location Of Machine Groups
Mantematic K20S 1.2.3 Location of machine groups Caption: 1 Four-position selector switch 2 Cylinder front lid 3 Shelf for drip tray 4 Drip drawer Fig. 2 INTENDED USE The Mantematic K20S must only be used for the production of ice cream, with the respect of what indicated in 1.2.1 "General information", within the limits indicated here under. -
Page 12: Weee (Waste Electrical And Electronic Equipment)
Mantematic K20S WEEE (Waste Electrical and Electronic Equipment) ) In conformity with the European Directives 2006/66/EC and 2002/96/EC, also known as WEEE, the presence of the symbol on the side of the product or packaging means that the product must not be disposed of with normal urban waste. -
Page 13: Room Necessary To The Machine Use
Mantematic K20S INSTALLATION 2.1 ROOM NECESSARY TO THE MACHINE USE The machine must be installed in such a way that air can freely circulate all around. Rooms for the approach to the machine must be left free in order to enable the operator to act without constraint and also to immediately leave working area, if need be. -
Page 14: Machines With Watercooled Condenser
Mantematic K20S MACHINES WITH WATERCOOLED CONDENSER To make the machine run, a watercooled machine must be connected to running water supply, or to a cooling tower. Water must have a pressure of 0.1 MPa and 0.8 MPa (1-8 bar) at least, and a delivery at least equal to the estimated hourly consumption. -
Page 15: Location
Mantematic K20S 2.6 LOCATION Stabilise the machine on the support surface to permit it to function correctly and avoid leaks of the mixture. 2.7 REFILLING Motor installed in the machine is of the type with lubrication for life; no action of checking/re- placing or topping up is necessary. - Page 16 Mantematic K20S Mantematic K20S_EN - 2010/04 - Ed. 01 - 16 -...
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Page 17: Machine Safety Warnings
Mantematic K20S DIRECTIONS FOR USE MACHINE SAFETY WARNINGS When using industrial equipment and plants, one must be aware of the fact that drive mechanisms (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damages to persons and things. Who is in charge of plant safety must be on the look-out that: An incorrect use or handling shall be avoided •... -
Page 18: Controls
Mantematic K20S CONTROLS The machine is provided with a four-position selector switch; Each position corresponds to a determined function of the machine described above. STOP Fig. 5 STOP STOP Positioning the selector switch in this position stops the machine. EXTRACTION Positioning the selector switch in this position rotates only the beater and the refrigeration circuit is excluded to facilitate the extraction of the ice cream. -
Page 19: Putting The Machine Into Operation
Mantematic K20S PUTTING THE MACHINE INTO OPERATION After installing the machine in conformity with the instructions contained in Chapter 2 “Installa- tion” and after accurately washing and sanitising the machine as described in Chapter 5 “Disas- sembly, cleaning and reassembly of the organs that come into contact with the product”, proceed as follows: Prepare a 1.5 litre to 2.5 litre quantity of mixture (3°C to 6°C temperature) in a clean and sanitised container. - Page 20 Mantematic K20S Mantematic K20S_EN - 2010/04 - Ed. 01 - 20 -...
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Page 21: Front Lid Microswitch
Mantematic K20S SAFETY DEVICES FRONT LID MICROSWITCH On closing lid of the freezing cylinder in which inside there is the beater assembly, you can fi nd a microswitch controlling the immediate machine stop when the front lid is opened. WARNING Tampering or removing devices for the operator's safety is severely forbidden. - Page 22 Mantematic K20S Mantematic K20S_EN - 2010/04 - Ed. 01 - 22 -...
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Page 23: Modalita' D'uso Detergente/Sanitizzante Xsan
Mantematic K20S CLEANOUT, DISASSEMBLING AND REASSEM- BLING OF PARTS IN CONTACT WITH FOOD PRODUCT IMPORTANT Cleanout and sanitation must be carried out at the end of every working day as a habit and with utmost care in order to guarantee the production quality in the observance of necessary healthy rules. -
Page 24: Preliminary Cleanout
Mantematic K20S PRELIMINARY CLEANOUT With machine off and beater front lid closed, let water in the barrel. Select the function CLEANOUT and let the beater run the least in order avoid a useless wear of sliding shoes and cylidner. Drain all water from the cylinder, open its lid so as to remove the beater. BEATER DISASSEMBLY Using both hands, remove the beater by delicately pulling outwards, taking care not to damage it and knock parts of the cylinder. -
Page 25: Front Lid Disassembly
Mantematic K20S IMPORTANT Stuffi ng box must be replaced each time ice cream drops are found on withdrawing drip drawer placed at the machine side. Keeping on operating the machine after fi nding ice cream drops brings about a bigger leakage from stuffi... -
Page 26: Hopper Cover Disassembly
Mantematic K20S 5.5.2 Hopper cover disassembly To clean the mix fi lling area, withdraw the cover fi xing rod (pos. 6) and remove it. The cover is provided with a small panel to prevent ice cream from going back to the hopper, which must be disassembled to be cleaned. -
Page 27: Servicing Typology
Mantematic K20S MAINTENANCE CAUTION Never put your hands into the machine, either during the operation or during cleaning. Before servicing, make sure the machine has been set in "STOP" position and the main switch has been cut out. SERVICING TYPOLOGY ATTENTION Any servicing operation requiring the opening of machine panels must be carried out with machine set to stop and disconnected from main switch! -
Page 28: Ordering Spare Parts
Mantematic K20S ORDERING SPARE PARTS When one or more parts are worn out or broken, place the order through your local distributor. Substitute the parts 1470, 1174 and 28A every six months. ACCESSORIES KIT 1470 1174 Description Position number Fig. 15 Beater stuffi... - Page 29 Gasket missing or not Check and fi x or replace. from behind front lid. properly installed. Italian Gelato Concepts Pty Limited Unit 1, 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office: +61 (0) 7 3162 7724 Syd Office +61 (0) 2 8311 9701 Email: info@italiangelato.com.au...
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