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Related Manuals for Italian Gelato ICETEAM 1927 STARGEL 5
Summary of Contents for Italian Gelato ICETEAM 1927 STARGEL 5
- Page 1 INSTRUCTION HANDBOOK STARGEL 5 STARGEL 8 STARGEL 12 Italian Gelato Concepts Pty Limited Unit 1, 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office: +61 (0) 7 3162 7724 Syd Office +61 (0) 2 8311 9701 Email: info@italiangelato.com.au www.italiangelato.com.au Code IC193-008532_03...
- Page 2 STARGEL We wish to thank you for the preference granted to us by purchasing one of ICETEAM 1927 machines. To the best guarantee, since 1993 ICETEAM 1927 has submitted its own Quality System to the certification according to the international Standard ISO 9001, nowadays its production has got UNI-EN-ISO 9001 Certified Quality System.
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Page 3: Table Of Contents
STARGEL GENERAL INDEX FOREWORD ........................5 INSTRUCTION HANDBOOK ................. 5 PURPOSE ......................5 HANDBOOK STRUCTURE ..................5 ADDITIONAL DOCUMENTATION ............... 5 CONVENTIONAL SYMBOLS ................6 SAFETY ......................7 QUALIFICATION OF THE STAFF ................. 7 WARNING ......................7 SEC. 1 GENERAL INFORMATION GENERAL INFORMATION ................. - Page 4 STARGEL SEC. 5 CLEANOUT DISASSEMBLING AND REASSEMBLING PARTS IN CONTACT WITH THE PRODUCT GENERAL INFORMATION ................23 WASHING CONDITIONS ................... 23 TIPS ......................... 23 HOW TO USE DETERGENT/SANITIZER ............24 OUTSIDE CLEANOUT ..................24 PRELIMINARY CLEANOUT ................24 BEATER DISASSEMBLY ..................24 5.7.1 STUFFING BOX ..................
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Page 5: Foreword
STARGEL FOREWORD INSTRUCTION HANDBOOK Editing this handbook, it was taken into due account European Community directions on safety standards as well as on free circulation of industrial products within E.C. PURPOSE This handbook was conceived taking machine users' needs into due account. Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in the long run quality features charachterizing ICETEAM 1927 machines all over the world. -
Page 6: Conventional Symbols
STARGEL CONVENTIONAL SYMBOLS CAUTION: ELECTRIC SHOCK DANGER The staff involved is warned that the non-observance of safety rules in carrying out the operation described may cause an electric shock. CAUTION DANGER FROM HIGH TEMPERATURES This warns the staff involved that failure to abide by safety rules in carrying out the operation described involves the risk of burns and scalds. -
Page 7: Safety
STARGEL SAFETY When using the machine, one must be aware of the fact that drive mechanisms (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damage to persons and things. Persons in charge of plant safety must make sure that: any incorrect use or handling is avoided;... - Page 8 STARGEL - 8 - Stargel - 2018/04 - rev. 03...
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Page 9: General Information
STARGEL GENERAL INFORMATION 1.1 GENERAL INFORMATION 1.1.1 Manufacturer's identification data The machine has a data plate carrying manufacturer data, machine type and serial number, as- signed when it is manufactured. Copy of machine data plate to be found on first page of this handbook. Legend: Serial number Machine type... -
Page 10: Technical Features
STARGEL ICETEAM 1927 recommends to always use high quality mix for ice cream production in order to satisfy your customers, even the hardest-to-please ones. Any saving made to the prejudice of quality will surely turn into a loss much bigger than the saving itself. Bearing in mind the above statements, please take heed of the following suggestions: •... -
Page 11: Location Of Machine Groups
STARGEL 1.2.3 Location of machine groups Caption: 1 Control panel 2 Cylinder front lid 3 Shelf for drip tray (max load 15 kg) 4 Drip drawer INTENDED USE The STARGEL must only be used for the production of ice cream, with the respect of what indicated in 1.2.1 "General information", within the limits indicated here under. -
Page 12: Weee (Waste Electrical And Electronic Equipment)
STARGEL WEEE (Waste Electrical and Electronic Equipment) In conformity with the European Directives 2006/66/EC, on batteries and accumulators and waste batteries and accumulators, and 2002/96/EC, also known as WEEE, the presence of the symbol on the side of the product or packaging means that the product must not be disposed of with normal urban waste. -
Page 13: Room Necessary To The Machine Use
STARGEL INSTALLATION 2.1 ROOM NECESSARY TO THE MACHINE USE The machine must be installed in such a way that air can freely circulate all around. Rooms for the approach to the machine must be left free in order to enable the operator to act without constraint and also to immediately leave working area, if need be. -
Page 14: Machines With Watercooled Condenser
STARGEL MACHINES WITH WATERCOOLED CONDENSER To make the machine run, a watercooled machine must be connected to running water supply, or to a cooling tower. Water must have a pressure of 0.1 MPa and 0.5 MPa (1-5 bar) at least, and a delivery at least equal to the estimated hourly consumption. -
Page 15: Location
STARGEL 2.6 LOCATION The machine is provided with wheels for its easy location; such wheels are equipped with mechanical locks, which once engaged, lock the wheels and so keep the machine standstill. The machine must be positioned perpendicularly on a horizontal supporting surface. Fig. - Page 16 STARGEL - 16 - Stargel - 2018/04 - rev. 03...
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Page 17: Machine Safety Warnings
STARGEL DIRECTIONS FOR USE MACHINE SAFETY WARNINGS When using industrial equipment and plants, one must be aware of the fact that drive mechanisms (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damage to persons and things. Who is in charge of plant safety must be on the look-out that: an incorrect use or handling shall be avoided;... -
Page 18: Controls
STARGEL CONTROLS This machine is provided with an electronic control keyboard; every key relates to a machine function. For a correct use of the keys, press on the symbol or in the middle of the key; every key has a LED (light emitting diode) which lights up when relevant function is inserted. 3.3.1 Electronic control keyboard stargel stargel... -
Page 19: Ice Cream Production (Processing)
STOP stargel STARGEL CLEANING When selecting this function, the beater starts running, whilst the freezing unit is off. The INCREMENT and DECREMENT keys can be used to pass from slow speed to fast speed and vice versa. CAUTION 1 minutes after the function insert, the machine will automatically set at STOP "STOP"... -
Page 20: Ice Cream Extraction
STARGEL 3.4.1 Ice cream distribution When the production program is completed, ice cream will be taken out from the cylinder as follows: Place a tank on the shelf, under the icecream outlet. Turn the lid unlocking lever leftwards (ref. 1). ... -
Page 21: Front Lid Microswitch
STARGEL SAFETY DEVICES FRONT LID MICROSWITCH On closing lid of the freezing cylinder in which inside there is the beater assembly, you can find a microswitch controlling the immediate machine stop when the front lid is opened. WARNING tampering or removing devices for the operator's safety is severely forbidden. ATTENTION ICETEAM 1927 will not be responsible for any damages to people and/or to the machine, if safety devices turn to be tampered with or removed. - Page 22 STARGEL - 22 - Stargel - 2018/04 - rev. 03...
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Page 23: General Information
STARGEL CLEANOUT DISASSEMBLING AND REASSEMBLING OF PARTS IN CONTACT WITH THE PRODUCT GENERAL INFORMATION Cleaning and sanitisation are operations that must be carried out habitually and with maximum care at the end of each production run to guarantee the production quality and respect the neces- sary hygienic norms. -
Page 24: How To Use Detergent/Sanitizer
STARGEL 5.4 HOW TO USE CLEANING/SANITISING SOLUTION Prepare a solution of water and sanitising detergent following the instructions shown on the label of the product being utilised. Washing/sanitisation by immersion of components - Manually remove the bulk residues utilising the supplied brushes - Remove finer residues with a jet of water - Immerse the parts to be cleaned into the solution - Let the solution react for the time indicated on the label of the product being utilised... -
Page 25: Stuffing Box
STARGEL ATTENTION When reassembling the fins on the beater, pay attention to position them correctly (see figure). 5.7.1 Stuffing box On disassembling beater also check wholeness of stuffing box; depending on machine operation length, it is necessary to replace it through the spare one to be found in the accessory kit inside machine packing. -
Page 26: Ice Cream Door Disassembly
STARGEL 5.8.1 Ice cream door disassembly (standard front lid) • Lift the lid by turning the lever (ref. 1) by 90° towards the left. • Lift the lever and the door and lock the lid upwards by turning the lever rightwards till its stop. •... -
Page 27: Servicing Typology
STARGEL MAINTENANCE CAUTION Never put your hands into the machine, either during the operation or during cleaning. Before servicing, make sure the machine has been set in "STOP" position and the main switch has been cut out. SERVICING TYPOLOGY ATTENTION Any servicing operation requiring the opening of machine panels must be carried out with machine set to stop and disconnected from main switch! Cleaning and lubricating moving parts is forbidden! -
Page 28: Ordering Spare Parts
STARGEL ORDERING SPARE PARTS When one or more parts are worn out or broken, place the order through your local distributor. WARNING Before using spare parts and/or supplied parts intended to come into contact with the product on the machine, it is absolutely necessary to clean and sanitize them as indicated in sec. -
Page 29: Sec. 7 Troubleshoot Guide
Gasket missing or not Check and fix or replace. from behind front lid properly installed. Italian Gelato Concepts Pty Limited Unit 1, 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office: +61 (0) 7 3162 7724 Syd Office +61 (0) 2 8311 9701 Email: info@italiangelato.com.au...
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