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Related Manuals for Italian Gelato 603 BIB
Summary of Contents for Italian Gelato 603 BIB
- Page 1 INSTRUCTION MANUAL 603 BIB APPLICARE TARGA CARATTERISTICHE Italian Gelato Concepts Pty Limited Unit 1, 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office: +61 (0) 7 3162 7724 Syd Office +61 (0) 2 8311 9701 Email: info@italiangelato.com.au www.italiangelato.com.au...
- Page 2 603 BIB We wish to thank you for purchasing one of Ice Team 1927 machines. To the best guarantee, since 1993 Ice Team 1927 has submitted its own Quality System to the certification according to the international Standard ISO 9001.
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Page 3: Table Of Contents
603 BIB TABLE OF CONTENTS FOREwORD SEC......................5 INSTRUCTION MANUAL ..................5 PURPOSE ........................5 STRUCTURE OF THE MANUAL ................5 aDDITIonaL DoCuMEnTaTIon ............... 5 CONVENTIONAL SyMBOLS ................6 qUALIFICATION OF THE PERSONNEL SyMBOLS .......... 6 SAFETy ........................7 WARNINGS ...................... - Page 4 603 BIB sec. 4 ....................safeTy deVIces MachIne safeTy sysTeMs ................. 25 4.1.1 SAFETy MAGNETIC SWITCH ..............25 alarMs ........................ 25 blackouT ......................28 sec. 5 cleanIng, dIsasseMbly and reasseMbly of PARTS IN CONTACT wITH THE PRODUCT GENERAL INFORMATION ................... 29 WashIng condITIons ...................
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Page 5: Foreword Sec
603 BIB FOREwORD INSTRUCTION MANUAL The European Community directions on safety standards as well as on free circulation of industrial products within the E.C. were taken into due account when editing this manual. PURPOSE This handbook was conceived taking machine users' needs into due account. -
Page 6: Conventional Symbols
603 BIB conVenTIonal syMbols cauTIon: elecTrIc shock hazard The staff involved is warned that the non-observance of safety rules in carrying out the operation described may cause an electric shock. CAUTION: DANGER FROM HIGH TEMPERATURES This warns the staff involved that failure to abide by safety rules in carrying out the operation described involves the risk of burns and scalds. -
Page 7: Safety
603 BIB safeTy When using industrial equipment and plants, one must be aware of the fact that moving parts (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damage to persons and things. - Page 8 603 BIB - 8 - 603 BIB_EN - 2015/01 - Ed. 3...
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Page 9: General Information
603 BIB general InforMaTIon 1.1 general InforMaTIon 1.1.1 Manufacturer identification data The machine is provided with an identification plate with the manufacturer's data, machine type and serial number assigned to it when it was manufactured. Legend: A= Serial number 100089654588-4... -
Page 10: Information About The Machine
603 BIB 1.2 InforMaTIon abouT The MachIne 1.2.1 general information Machine installed on the floor, producing and dispensing Soft Ice Cream, with mix containers accommodated in chilled cabinet. Ice Team 1927 recommends to always use high quality mix for ice cream production in order to satisfy your customers, even the most hard-to-please ones. -
Page 11: Machine Unit Location
4 On/Off main switch 5 Drip tray 6 Condensate collector tray fig. 7 1.3 InTended use 603 BIB models must only be used conforming with contents of paragraph 1.2.1 "General Information", within the functional limits listed below: Voltage: ±10% Min. air temperature: 10°C... -
Page 12: Machine Storage
603 BIB MachIne sTorage The machine must be stored in a dry and dump-free place. Before storing the machine, wrap it in a cloth in order to protect it against dust or other impurities. dIsposal of packagIng MaTerIals When opening the packing crate, divide packing stuff per type and get rid of them according to laws in force in machine installation country. -
Page 13: Room Necessary For Machine Use
603 BIB InsTallaTIon 2.1 rooM necessary for MachIne use The machine must be installed in such a way that air can freely circulate all around its sides. Enough room must be left free around the machine, in order to enable the operator to act without constraint and also to immediately leave working area, if necessary. -
Page 14: Water Supply Connection
603 BIB WaTer supply connecTIon (cooling water - Machines with water-cooled condenser) Machines fitted with a water-cooled condenser need to be connected to running water supply or to a cooling tower. Water must have a pressure of 1 bar at least and a delivery at least equal to the estimated hourly consumption shown in table Sect. -
Page 15: Cleaning
603 BIB cleanIng Eliminate dust from your machine and remove the protective product which was spread on it before delivery. use a soft cloth and water, with addition of a mild non aggressive soap-detergent if necessary. wARNING avoid using solvents, alcohol or detergents that could damage machine parts or pollute the functional production parts. - Page 16 603 BIB - 16 - 603 BIB_EN - 2015/01 - Ed. 3...
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Page 17: Machine Safety Warnings
603 BIB INSTRUCTIONS FOR USE 3.1 MachIne safeTy WarnIngs When using industrial equipment and plants, one must be aware of the fact that moving parts (rotary motion), high voltage components, as well as parts subject to high temperatures, etc. may cause serious damage to persons and things. -
Page 18: Controls
603 BIB 3.4 conTrols 3.4.1 Eelectronic control panel The machine has an electronic control panel on the operator side; each button has a specific symbol according to its function. When the machine is turned on, machine model and software version are displayed on the screen. - Page 19 603 BIB hot=089 hot=085 Set=100 Set=090 The first line (top) of this menu shows hoT=089 hoT=085: reading of current consistency in the cylinders. To change consistency, see paragraph 3.6 "User programming". The second line reads: Set=100 Set=090: consistency settings for the two sides...
- Page 20 603 BIB STORAGE/DECREASE Button When this button is pressed, the temperature of the product in the cabinet and in the cylinders is brought to 4°C. This button also serves to decrease the values that can be edited for those functions where edits are permitted.
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Page 21: Ice Cream Dispensing Handle
603 BIB NO MIX When the mix level is low in either side, the first line on the display shows “Mix 1 Out” or “Mix 2 Out” steadily, as appropriate. The second line displays the number of cones that can be drawn (Last Cones). -
Page 22: User Programming
603 BIB USER PROGRAMMING Press Stop and Storage keys simultaneously to access User Programming ("Manager Menu" will be displayed) and release them. at this point, the display will show the first user programming step. hours step u01 The first line shows the description and the second the number of the step (u=user) and the value. -
Page 23: Preliminary Operations, Washing And Sanitization
603 BIB u14 - lev. snsr. enable If mix containers other than the supplied tub are used, the level sensors inside the cabinet – which are not fit to operate with such containers – may be disabled by setting the relevant step to no. -
Page 24: Putting Bag In Box Into Machine
603 BIB 3.8.2 putting bag in box into machine The machine may be used with mix containers other than the supplied tubs. If using stiff containers, follow these instructions: 1- Disable step u14 (Lev. Snsr. Enable) in user programming by setting it to "no". -
Page 25: Machine Safety Systems
603 BIB safeTy deVIces 4.1 MachIne safeTy sysTeMs wARNING! It is strictly forbidden to operate the machine in case the safety-related devices have been disabled, altered or tampered with. Ice Team will noT be held responsible for any damage or injury to persons and/or property, in case any safety-related devices, designed to grant the safety of operator and machine, have been disabled, altered or tampered with. - Page 26 603 BIB Al. Sonda Cilin 1/2 Cylinder sensor faulty. Al. Cylind.Probe This is a critical alarm: consequently, the machine sets to Stop during (TEC) Storage. During Production it does not quit the function, because in this case consistency is anyway controlled.
- Page 27 603 BIB non Servire ! In Production mode, whenever the consistency drops below the Do not Serve ! value programmed in the step hot block, “Do not Serve !” or “Wait Serve” will be displayed (when at least on of the two sides has the see also: desired consistency, LH side, for example).
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Page 28: Blackout
603 BIB 4.3 no VolTage In case of power supply failure, the machine will set to STOP if it was in Cleaning or in Stop. If the machine was in Production or Storage when power is restored the machine checks the TEV cabinet temperature and the duration of the blackout: •... -
Page 29: Parts In Contact With The Product
603 BIB reMoVIng, cleanIng and refITTIng of PARTS IN CONTACT wITH THE PRODUCT general InforMaTIon Cleaning and sanitization must be carried out at the end of every production as a habit and with utmost care in order to guarantee the production quality in the observance of necessary healthy rules. -
Page 30: How To Use Cleaning/Sanitizing Solution
603 BIB 5.4 hoW To use cleanIng/sanITIzIng soluTIon Prepare a solution of water and sanitizing detergent following the instructions shown on the label of the product being utilized. Washing/sanitizing by soaking - remove larger residues by hand - remove finer residues with a jet of water... -
Page 31: Removing Pump, Pressure Switch Cover, Level Sensor
603 BIB 4- Press the CLEanIng key and leave machine in this position for a few minutes. 5 - Slowly lower the dispensing handles and collect all the product flown out in a large container. 6 - When all the product has flown out of the machine, bring dispensing handles back to closed position and press the STOP key. - Page 32 603 BIB 6- Now the whole circuit of the pump pipes is released. Loosen the clamps as required and extract the various components from the pipes to achieve the condition shown in picture 15. 7- use the supplied o-ring puller to remove the o-ring from the pressure switch cover (picture 16).
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Page 33: Spigot Door Removal
603 BIB 5.5.3 spigot door removal 1- Loosen the two fastening knobs (ref.8a) and remove the door by pulling it from the front side. 2- Slide out pin (ref.6) and remove dispensing handles (ref.5). 3- remove pistons (ref.30 and 302) using the dispensing handle (ref.5). -
Page 34: Cleaning Of Cabinet, Condensate Collector Tank And Drip Tray
603 BIB 5.5.5 cleaning of cabinet, condensate collector tank and drip tray 1- Open the cabinet and thoroughly clean all the parts, using a sanitized cloth. 2- remove the condensate collector tank by sliding it out of its seat (ref. 1). -
Page 35: Sanitizing
603 BIB - after reassembling the pump circuit (i.e. the pump pipes), fit it to the pump with the red line on the white pipe facing the operator (see picture 20) warning pump pipes are color-coded to avoid mixing them up on refitting. yellow identifies the left-side pump and blue the right-side pump. -
Page 36: C1M" Cleaning Procedure
603 BIB "c1M" cleanIng procedure This procedure, which has to be carried out every 3 days, allows to reduce the frequency of the programmed machine washing (par. 5.5) to only once a month. When entering the Production function, the following message will be displayed: Easy Wash gg-3 indicating the number of days until the "C1M"... -
Page 37: Service Type
603 BIB 5. Once the pistons are open, beating will continue for 15", after which the display will require to close the piston. level sensor no level sensor Close Piston Close Piston 6. once the pistons are closed, pumps will activate for 30", shown on the display: during this time interval, the machine, if provided with level sensor, will make sure that latter is covered. - Page 38 603 BIB 12. At this point, the display will show a series of operations to be carried out in sequence, requiring each time the authorization to continue by pressing the key , after a minimum time of 20". first of all, pistons must be removed from spigot door,...
- Page 39 603 BIB 14. Machine will require to close pistons: level sensor no level sensor Close Piston Close Piston and re-open pistons: level sensor no level sensor Open Piston Open Piston so that sanitizer can be best spread and at this point, beaters and pumps will be enabled for a time set at 80".
- Page 40 603 BIB 17. When this time is over, pumps will stop and, after a further 15"-delay, beaters will stop, too. The display will suggest to press the key and then require to close the piston. level sensor no level sensor...
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Page 41: Water Cooling
603 BIB MAINTENANCE 6.1 serVIce Type wARNING any maintenance operation requiring opening of machine panels must be carried out with machine at standstill and disconnected from the power supply. It is forbidden to clean and lubricate moving parts! "repairs to the wiring, mechanical, air supply or cooling systems, or to parts of same must be... -
Page 42: Air Cooling
603 BIB 6.3 AIR COOLING Clean condenser, periodically, so as to remove dust, paper and whatever prevents air from circulating. For cleaning, use a brush with long bristles or a bolt of compressed air. wARNING When using compressed air, use personal protective devices in order to avoid accidents;... -
Page 43: Supplied Spare Parts Table
603 BIB 6.5 SUPPLIED SPARE PARTS TABLE 1188 1126 1153 1160 1224 fig. 22 description position no. beater seal Draw tube valve o-ring puller Special O-Ring Peristaltic pump tube brush food-grade lubricant tube Ice cream spatula O-Ring 1126 O-Ring 1153... - Page 44 603 BIB - 44 - 603 BIB_EN - 2015/01 - Ed. 3...
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Page 45: Troubleshooting
Sanitize as cleaned and sanitized indicated under chapter 6 of this manual. Italian Gelato Concepts Pty Limited Unit 1, 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office: +61 (0) 7 3162 7724 Syd Office +61 (0) 2 8311 9701 Email: info@italiangelato.com.au...
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