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Related Manuals for Italian Gelato ICETEAM 1927 STARGEL 4
Summary of Contents for Italian Gelato ICETEAM 1927 STARGEL 4
- Page 1 INSTRUCTION MANUAL STARGEL 4 AFFIX PLATE OF CHARACTERISTICS Italian Gelato Concepts Pty Limited Unit 1, 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office: +61 (0) 7 3162 7724 Syd Office +61 (0) 2 8311 9701 Email: info@italiangelato.com.au Code IC193-009922_00...
- Page 2 Stargel 4 We wish to thank you for purchasing one of ICETEAM 1927 machines. since 1993 To the best guarantee, ICETEAM 1927 has submitted its own Quality System to the certification according to the international Standard ISO 9001. Nowadays ICETEAM 1927 production has got UNI-EN-ISO 9001 Certified Quality System.
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Page 3: Table Of Contents
Stargel 4 TABLE OF CONTENTS FOREWORD SEC......................5 FOREWORD......................5 INSTRUCTION MANUAL ................5 PURPOSE ....................... 5 STRUCTURE OF THE MANUAL ................ 5 ADDITIONAL DOCUMENTATION ..............5 CONVENTIONAL SYMBOLS ................6 QUALIFICATION OF THE PERSONNEL SYMBOLS ....... 6 SAFETY ........................7 WARNINGS...................... - Page 4 Stargel 4 ICE-CREAM PRODUCTION (FREEZING CYCLE) ........23 USER PROGRAMMING ..................25 PROCESS AUTOSETUP ..................26 PROCESS ENABLE/DISABLE ................26 SEC. 5 SAFETY DEVICES MACHINE SAFETY SYSTEMS ................. 27 5.1.1 OPERATOR SAFETY SYSTEMS ............... 27 ALARMS ........................ 28 5.2.1 BLACKOUT ....................28 SEC.
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Page 5: Foreword Sec
Stargel 4 FOREWORD INSTRUCTION MANUAL The European Community directions on safety standards as well as on free circulation of industrial products within the E.C. were taken into due account when editing this manual. PURPOSE This handbook was conceived taking machine users' needs into due account. Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in the long run quality features characterizing ICETEAM 1927 machines all over the world. -
Page 6: Conventional Symbols
Stargel 4 CONVENTIONAL SYMBOLS CAUTION: ELECTRIC SHOCK HAZARD The staff involved is warned that the non-observance of safety rules in carrying out the operation described may cause an electric shock. CAUTION: DANGER FROM HIGH TEMPERATURES This warns the staff involved that failure to abide by safety rules in carrying out the operation described involves the risk of burns and scalds. -
Page 7: Safety
Stargel 4 SAFETY When using industrial equipment and plants, one must be aware of the fact that moving parts (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damage to persons and things. The persons in charge of safety must ensure that: any incorrect use or handling is avoided;... - Page 8 Stargel 4 Stargel 4 - 2018/03 - Rev. 00 - 8 -...
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Page 9: Receipt
Stargel 4 RECEIPT, HANDLING, OPENING OF THE PACKAGING 1.1 RECEIPT - Before opening the packaging, check that it does not feature breakages caused by impacts during transport. - In case of damage to packaging for which you may assume damages to the content, contact the insurance company immediately, leaving everything as you found it. -
Page 10: Machine Storage
Stargel 4 1.3 MACHINE STORAGE The machine must be stored in a dry and damp-free place. Before storing the machine, wrap it in a cloth in order to protect it against dust or other impurities. IMPORTANT: If storing a packed machine, do not superimpose the packing crates. Fig. -
Page 11: General Information
Stargel 4 GENERAL INFORMATION 2.1 GENERAL INFORMATION 2.1.1 Manufacturer identification data The machine is provided with an identification plate with the manufacturer's data, machine type and serial number assigned to it when it was manufactured. Legend: Serial number Machine type Voltage Main-switch amperometric value... -
Page 12: Information About The Machine
Stargel 4 2.2 INFORMATION ABOUT THE MACHINE 2.2.1 General information Counter-top machines intended to be used only in closed rooms and for commercial purposes such as ice cream and pastry workshops, for ice cream, low-fat ice cream or fruit ice cream production. The machines are equipped with an electronic control keypad to access all the functions. -
Page 13: Technical Features
Stargel 4 2.2.2 Technical features Hourly Mix quantity Installed Power supply ** Dimensions cm production * for ice cream power weight MODEL Condenser Min. Max. liters Volt Width Depth Height STARGEL 4 20/30 Air/Water * The hourly production and the mix quantity for each ice cream can vary, according to the temperature and the type of mix used and the increase in volume (over-run) desired. -
Page 14: Intended Use
Stargel 4 2.3 INTENDED USE Stargel 4 models must only be used conforming with contents of paragraph 2.2.1 "General Information", within the functional limits listed below. Voltage: ...........±10% Min. air temperature in °C: .....10°C Max. air temperature in °C: ....43°C ... -
Page 15: Room Necessary For Machine Use
Stargel 4 INSTALLATION 3.1 ROOM NECESSARY FOR MACHINE USE The machine must be installed in such a way that air can freely circulate all around its sides. Enough room must be left free around the machine, in order to enable the operator to act without constraint and also to immediately leave working area, if necessary. -
Page 16: Water Valve Adjustment
Stargel 4 3.3.1 Water valve adjustment IMPORTANT: If water valve must be reset, this operation shall be carried out by skilled personnel, only. Valve adjustment must be carried out in such a way that no water flows when machine is off and lukewarm water flows when machine is on. -
Page 17: Cleaning
Stargel 4 3.5 CLEANING Eliminate dust from your machine and remove the protective product which was spread on it before delivery. Use a soft cloth and water, with addition of a mild soap-detergent if necessary. WARNING Avoid using solvents, alcohol or detergents that could damage machine parts or pollute the functional production parts. - Page 18 Stargel 4 Stargel 4 - 2018/03 - Rev. 00 - 18 -...
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Page 19: Machine Safety Warnings
Stargel 4 INSTRUCTIONS FOR USE 4.1 MACHINE SAFETY WARNINGS When using industrial equipment and plants, one must be aware of the fact that moving parts (rotary motion), high voltage components, as well as parts subject to high temperatures, etc. may cause serious damage to persons and things. -
Page 20: Controls
Stargel 4 4.2 CONTROLS 4.2.1 Electronic control panel The machine has an electronic control panel on the operator side; each button has a specific symbol according to its function. stargel STOP stargel stargel 4.2.2 Operator functions INCREASE Button This button increases the values that can be edited both for Programming and for STOP those functions where edits are permitted. - Page 21 STOP Stargel 4 MIXING / EXTRACTION Button Press button from Stop to activate Mixing. stargel During this function, only beater turns, while the cooling circuit is disabled. Mixing is activated at speed 3. Mixing time is 1 minute. The display shows: MIXING Timer 01:00 SPEED3 STOP...
- Page 22 Stargel 4 FREEZING Button This key allows to select the cycle to be carried out. STOP The following cycles are available: Custard Fruit Ice Cream Gelato mix&go Fruit mix&go Granita Press Freezing key to display the first cycle. Now you can select the cycle to be launched within 5"...
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Page 23: Ice-Cream Production (Freezing Cycle)
Stargel 4 Granita cycle Correct cooling end temperature depends on the quantity of sugar inside granita. STOP Roughly for 150 gr/liter, -3 °C is the correct value, while -9 °C is the correct value for 350 gr/liter. Thus, a different Granita Temperature Set is automatically set according to sugar content. - Page 24 Stargel 4 4.3.1 Ice cream extraction When freezing cycle is over, operator can extract ice cream from the cylinder as follows: Set tub on the support, under the ice cream outfeed chute. Turn spigot door locking lever to the left (ref. 1). ...
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Page 25: User Programming
Stargel 4 4.4 USER PROGRAMMING Press Stop and Decrease buttons at the same time and release them immediately. The display shows: Stargel4_01_00 Manager Menu and then: stargel Time Step U01 If necessary, modify the time setting using the Increase and Decrease buttons. Press Stop, in this way the steps in the chart below, which can be edited with the Increase and STOP Decrease buttons, will be shown, one by one. -
Page 26: Process Autosetup
Stargel 4 RECIPE AUTOSETUP Pressing the Decrease button in the Stop mode for about 10" causes the autosetup of cycle values. Values such as temperature set or consistency Set will be reset to their default values in all processes (heating cycles, set or free ice cream cycles). The following message will be displayed: RECIPES RESET... -
Page 27: Machine Safety Systems
Stargel 4 5. SAFETY DEVICES 5.1 MACHINE SAFETY SYSTEMS WARNING! It is strictly forbidden to operate the machine in case the safety-related devices have been disabled, altered or tampered with. ICETEAM 1927 will NOT be held responsible for any damage or injury to persons and/ or property, in case any safety-related devices, designed to grant the safety of operator and machine, have been disabled, altered or tampered with. -
Page 28: Alarms
Stargel 4 5.2 ALARMS When the machine is in Stop mode, the display shows a flashing alarm if it has not been reset after its tripping or a steady on alarm if it has been reset. E.g. Alarm MA Inv. To delete the warning message, press Decrease key. -
Page 29: General Information
Stargel 4 REMOVING, CLEANING AND REFITTING OF PARTS IN CONTACT WITH THE PRODUCT GENERAL INFORMATION Cleaning and sanitization must be carried out at the end of every production cycle as a habit and with utmost care in order to guarantee the production quality in the observance of necessary healthy rules. -
Page 30: How To Use Cleaning/Sanitizing Solution
Stargel 4 6.4 HOW TO USE CLEANING/SANITIZING SOLUTION Prepare a solution of water and sanitizing detergent following the instructions shown on the label of the product being utilized. Washing/sanitizing by soaking - Remove larger residues by hand - Remove finer residues with a jet of water - Immerse the parts to be cleaned into the solution - Let the solution react for the time indicated on the label of the product being utilized - Rinse the parts with care, using plenty of clean drinking water... -
Page 31: Beater Removal
Stargel 4 6.7 BEATER REMOVAL Disassemble beater 21 sliding it out of the cylinder, remove self-regulating plates 431 and seal 28. During disassembly, check spring 433 and O-ring 1101 conditions and cleaning, replace them if necessary. Thoroughly wash all parts in water and re-assemble. ... -
Page 32: Sanitization
Stargel 4 6.8 SANITIZING Operation required before each production process. With the machine stopped, beater unit fitted and spigot door closed, pour cleaning/sanitizing solution prepared following producer's instructions. Select CLEANING function. Leave machine running for 10/15 seconds. WARNING Operating the machine in "CLEANING"... -
Page 33: Service Type
Stargel 4 MAINTENANCE 7.1 SERVICE TYPE WARNING! Any maintenance operation requiring opening of machine panels must be carried out with machine at standstill and disconnected from the power supply! It is forbidden to clean and lubricate moving parts! "Repairs to the wiring, mechanical, air supply or cooling systems, or to parts of same must be carried out by qualified and authorized personnel and if necessary, according to the routine and special maintenance schedules as envisaged by the customer with reference to specific operation methods, according to the use for which the machine is destined". -
Page 34: Water Cooling
Stargel 4 7.2 WATER COOLING In the case of water-cooled machines, water must be drained from condenser circuit at the end of the season in order to avoid troubles in the event that the machine is stored in rooms where temperature may fall under 0°C. -
Page 35: Supplied Spare Parts Table
Stargel 4 7.5 SUPPLIED SPARE PARTS TABLES Description Position Beater seal O-Ring puller Spigot door seal Seal Brush fine Petrol-gel tube Cleaning spatula Stargel 4 - 2018/03 - Rev. 00 - 35 -... - Page 36 Stargel 4 Stargel 4 - 2018/03 - Rev. 00 - 36 -...
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Page 37: Troubleshooting
Stargel 4 TROUBLESHOOTING Problems Possible causes Recommended remedies The machine will not start a) Main switch open a) Turn switch off b) Plug connecting to the mains disconnected b) Check and turn on. c) The machine is not in production mode both in c) Ensure that freezing section PRODUCTION button is... - Page 38 Sanitize as indicated under chapter 6 of this manual. Italian Gelato Concepts Pty Limited Unit 1, 37 Mortimer Road Acacia Ridge Qld 4110 Bris Office: +61 (0) 7 3162 7724 Syd Office +61 (0) 2 8311 9701 Email: info@italiangelato.com.au...
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