Endress+Hauser ASP Station 2000 RPS20B Operating Instructions Manual
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Endress+Hauser ASP Station 2000 RPS20B Operating Instructions Manual

Stationary sampler for liquid media
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BA01324C/07/EN/02.19
71431888
2019-02-15
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Operating Instructions
ASP Station 2000 RPS20B
Stationary sampler for liquid media
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Summary of Contents for Endress+Hauser ASP Station 2000 RPS20B

  • Page 1 Products Solutions Services BA01324C/07/EN/02.19 71431888 2019-02-15 Operating Instructions ASP Station 2000 RPS20B Stationary sampler for liquid media...

  • Page 3: Table Of Contents

    ASP Station 2000 RPS20B Table of contents Table of contents Document information ..4 Manual setting of sample volume ..30 Warnings ......4 Operation .

  • Page 4: Document Information

    Document information ASP Station 2000 RPS20B Document information Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious injury. Causes (/consequences) If necessary, Consequences of non- compliance (if applicable) ‣...
  • Page 5 ASP Station 2000 RPS20B Document information 1.2.1 Symbols on the device Symbol Meaning Reference to device documentation Endress+Hauser...

  • Page 6: Basic Safety Instructions

    Designated use The ASP Station 2000 RPS20B is a stationary sampler for liquid media. The samples are extracted discontinuously by means of a vacuum system. They are put into one or several sampling containers and stored in a cool place.

  • Page 7: Product Safety

    ASP Station 2000 RPS20B Basic safety instructions Label damaged products as defective. During operation: ‣ If faults cannot be rectified: products must be taken out of service and protected against unintentional operation. Product safety 2.5.1 State of the art The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate.

  • Page 8: Device Description

    ASP Station 2000 RPS20B Device description Device design A complete sampling unit comprises: ASP Station 2000 RPS20B for open channels, including the following depending on the version: • Controller with display and soft keys • Vacuum pump for sampling • PE or glass sample bottles for sample preservation •...

  • Page 9: Function

     The hose clamp is opened and the sample is drained into the sample bottle. Dosing system The sample liquid is extracted discontinuously by a vacuum system. The vacuum system in the ASP Station 2000 RPS20B consists of the following components: • Vacuum membrane pump • Non-wearing, “Airmanager” pneumatic step control unit •...

  • Page 10: Sample Distribution

    Device description ASP Station 2000 RPS20B A0022761  2 Sampling principle Dosing chamber cover Dosing tube Dosing chamber A0022763 Hose clamp  3 Dosing system Sample bottle Conductivity sensor (short) Conductivity sensor (long) Conductivity sensor (long) Dosing tube Level detection principle Three conductivity sensors are located in the cover of the dosing chamber (→...

  • Page 11: Sample Preservation

    ASP Station 2000 RPS20B Device description A0022653 Distribution pan Bottle trays Sample preservation The sample bottles are located in the wet compartment of the sampler. The sample compartment temperature can be set between +2 and +20 °C (36 to 68 °F) directly at the controller (factory setting: +4 °C (39 °F)).
  • Page 12 Device description ASP Station 2000 RPS20B Bottle groups and distribution versions depending on the order version RPS20B-**** 4 x 20 l direct, PE 4 x 12 l direct, PE 12 x 1.8 l plate, glass Endress+Hauser...

  • Page 13: Incoming Acceptance And Product Identification

    ASP Station 2000 RPS20B Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance Verify that the packaging is undamaged.  Notify the supplier of any damage to the packaging. Keep the damaged packaging until the issue has been resolved.

  • Page 14: Scope Of Delivery

    Scope of delivery The scope of delivery comprises: • ASP Station 2000 RPS20B with – The ordered bottle configuration – Optional hardware • Connection nipple for suction line •...

  • Page 15: Installation

    ASP Station 2000 RPS20B Installation Installation Installation conditions 5.1.1 Dimensions 880 (34.7) 100 (3.94) 735 28.9) 185 (7.28) 854 (33.6) 123 (4.84) 442 (17.4) 880 (34.7) A0022685  4 Standard cabinet in mm (inch) Endress+Hauser...
  • Page 16 Installation ASP Station 2000 RPS20B 880 (34.7) 100 (3.94) 735 28.9) 185 (7.28) 800 (31.5) 854 (33.6) 442 (17.4) 880 (34.7) 622 (24.5) A0022686  5 Standard cabinet with base in mm (inch) Endress+Hauser...
  • Page 17 ASP Station 2000 RPS20B Installation 5.1.2 Foundation plan 120 (4.72) 200 (7.87) 427 (16.8) M10 (4x) 304 (12.0) 160 (6.30) 854 (33.6) 920 (36.2) A0022682  6 Foundation plan for standard cabinet with and without base, dimensions in mm (inch)
  • Page 18 Installation ASP Station 2000 RPS20B 5.1.3 Installation site A0022681 Correct  The suction line must be routed with a downward gradient to the sampling point. Incorrect  The sampler should never be mounted in a place where it is exposed to aggressive gases.

  • Page 19: Installation

    ASP Station 2000 RPS20B Installation Note the following when erecting the device: • Always route the suction line so that it slopes upwards from the sampling point to the sampler. • The sampler must be located above the sampling point.

  • Page 20: Post-Installation Check

    Installation ASP Station 2000 RPS20B The max. flow rate should be 1000 to 1500 l/h. Flow assembly inflow: ¾" Sampling connection Flow assembly outflow: 1¼" A0013127  7 Connections on flow assembly 71119408 The outlet of the flow assembly must be unpressurized (e.g. drain, open channel).

  • Page 21: Electrical Connection

    ASP Station 2000 RPS20B Electrical connection Electrical connection WARNING Device is live! Incorrect connection may result in injury or death! ‣ The electrical connection may be performed only by an electrical technician. ‣ The electrical technician must have read and understood these Operating Instructions and must follow the instructions contained therein.
  • Page 22 Electrical connection ASP Station 2000 RPS20B Removing the cabinet cover A0023443 Release the securing screws. Lift the cabinet roof at the front. Pull the cabinet roof forwards and lift.  You can now remove the rear panel. Removing the rear panel A0023444 Release the securing screws.
  • Page 23 ASP Station 2000 RPS20B Electrical connection 6.1.4 Terminal assignment A0038928  9 Position of terminal board and terminal strip in the electronics compartment ‣ Connect the supply voltage at the terminal strip in accordance with the following assignment: Assignment Protective ground (provided by customer)

  • Page 24: Ensuring The Degree Of Protection

    Electrical connection ASP Station 2000 RPS20B Relay 1 Relay 2 Relay 3 Power A0022659 Analog input Digital input Relay output X1-6 Terminal blocks You can connect the following signals to the terminals: • 3 digital input signals > 20 ms •...

  • Page 25: Post-Connection Check

    ASP Station 2000 RPS20B Electrical connection Otherwise, the individual types of protection (Ingress Protection (IP), electrical safety, EMC interference immunity) agreed for this product can no longer be guaranteed due, for example to covers being left off or cable (ends) that are loose or insufficiently secured.

  • Page 26: Operation Options

    Operation options ASP Station 2000 RPS20B Operation options Structure and function of the operating menu The sampler is configured via four operating keys. The function of the keys is shown on 09 59 30.03. 14 the display. Operation is menu-guided.
  • Page 27 ASP Station 2000 RPS20B Operation options Function Immediate sampling regardless of whether a program has been started. The sampling operation begins as soon as the key is pressed. Start the sampling program Displays the report list Events are logged in this list while the device is switched on. A maximum of 30 reports are saved.

  • Page 28: Commissioning

    Commissioning ASP Station 2000 RPS20B Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and device malfunctions! ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Ensure that the supply voltage matches the voltage indicated on the nameplate.

  • Page 29: Quick Setup

    ASP Station 2000 RPS20B Commissioning Quick Setup 01:15 30.05.02 unit off Switch unit on with ON. Using the right push button change to SET. ..-> Select SET. <-.. stat In SETUP select QUICK-SETUP using the Setup right hand push button.

  • Page 30: Configuring The Tap (Calibrating)

    Commissioning ASP Station 2000 RPS20B Configuring the tap (calibrating) • You must configure the tap if: • The tap motor was replaced • The error message "Tap calibration" appears in the display. Select: SET --> SERVICE --> CALIBRATION --> DIST. TAB.

  • Page 31: Operation

    ASP Station 2000 RPS20B Operation Operation Device locking status You can lock or enable the configuration of the device at the control console with a 4-digit user code. ‣ Enter the user code in the CODE function in the SET - BASIC SETTINGS menu.
  • Page 32 Operation ASP Station 2000 RPS20B Ext. stop The input signal stops any programs running. The programs are continued when the signal disappears. Event The input signal triggers "event sampling". For example, the input signal may be switched when a limit value is infringed. A separate bottle can be filled when an event sample occurs.
  • Page 33 ASP Station 2000 RPS20B Operation 9.2.2 Output configuration A0023636-EN  14 Menu structure Power down The output contact is switched in the event of a power failure. Sample The output contact is switched in the event of sampling. Bottle The output contact is switched in the event of a bottle change.
  • Page 34 Operation ASP Station 2000 RPS20B Error The output contact is switched in the event of any error message. Suction Active during suction when sampling Suck.+Dos.: The output contact is switched when the device draws in sampling medium and doses. Overfill The output contact is switched when a bottle is overfull.
  • Page 35 ASP Station 2000 RPS20B Operation A main program is active. Four main programs are available. A main program is selected in the NAME menu item. A main program and a switching program are active. Two program pairs (1<->1 or 2<->2) are available. The switching programs (U1 and/or U2) are permanently assigned to the main programs (1 and/or 2).
  • Page 36 Operation ASP Station 2000 RPS20B Sampling mode A0023638-EN  16 Menu structure Sampling can be time-paced, volume-paced or flow-paced (option) or can be triggered by an event. Time Sampling is triggered at configurable intervals. Quantity Sampling is triggered after a certain measured flow volume.
  • Page 37 ASP Station 2000 RPS20B Operation Distribution A0023639-EN  17 Menu structure Time After a set time period has elapsed, the tap switches to the next empty bottle. Number After a set number of samples, the tap switches to the next empty bottle.
  • Page 38 Operation ASP Station 2000 RPS20B The device runs through the program in an infinite loop.  Do not forget to empty the bottles! Time The sampling program is stopped at a configurable time. With regard to the operating mode, it is possible to choose between continuous operation and operation at different intervals.
  • Page 39 ASP Station 2000 RPS20B Operation 9.2.5 Creating a switching program Sampling mode A0023642-EN  20 Menu structure As in the main programs, sampling in the switching programs can be triggered by time, volume, flow or by an external signal. Distribution Separate bottles can be reserved for the switching programs.
  • Page 40 Operation ASP Station 2000 RPS20B Move The next empty bottle is filled when the system changes to the switching program. 1-9 bottles When the system switches to the switching program, 1-9 bottles are filled from the second distribution bottle group. The number of bottles that can be reserved for the switching program depends on the total number of bottles (max.
  • Page 41 ASP Station 2000 RPS20B Operation Distribution Separate bottles can be reserved for the event program. With the exception of parallel sampling, the following applies when distributing to bottles: The first bottle group of a distribution is reserved for the main programs. The second bottle group is reserved for the switching programs.
  • Page 42 Operation ASP Station 2000 RPS20B Sampling mode Following sampling in a main, switching or event program, a separate bottle (reserve bottle) is additionally filled with sample (parallel sample). This means that the sampling mode for the parallel sample corresponds to the sampling mode in the parallel main, switching or event program.
  • Page 43 ASP Station 2000 RPS20B Operation The “Reset” program stop of parallel sampling can be defined as follows: Parallel sampling is stopped automatically when the last reserve bottle has been filled. Parall. end When the last reserve bottle is filled, parallel sampling continues automatically with the first reserve bottle.

  • Page 44: Diagnostics And Troubleshooting

    Diagnostics and troubleshooting ASP Station 2000 RPS20B Diagnostics and troubleshooting 10.1 Troubleshooting instructions Always start troubleshooting with the following checklists if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures.

  • Page 45: Process Errors Without Messages

    ASP Station 2000 RPS20B Diagnostics and troubleshooting 10.3 Process errors without messages Problem Cause Test or remedial measures Device does not switch • No power supply • Check power connections on, or display stays dark • Controller defective • Replace controller (only by specialist personnel)

  • Page 46: Maintenance

    Maintenance 11.1 Maintenance intervals Endress+Hauser offers you a maintenance contract for your ASP Station 2000. A maintenance contract increases the operational safety of your device and reduces your staff' s workload. Please contact your Endress+Hauser Service organization for more detailed information on maintenance contracts.
  • Page 47 ASP Station 2000 RPS20B Maintenance Cleaning the dosing glass Check which sample volume is set in the active program. Release the clamping lever and air tube (a). Pull the dosing glass (b) forwards and remove it. Open the bayonet lock and open the dosing glass.
  • Page 48 Maintenance ASP Station 2000 RPS20B Cleaning other parts conveying medium A0023667 Internal intake hose (item 2): unscrew at the dosing system (item 1) and hose gland. Rinse with water or soap. Tap (item 3): pull out towards the front and remove the cover. Rinse with water or soap.

  • Page 49: Repair

    ASP Station 2000 RPS20B Repair Repair 12.1 Spare parts A0023670  28 Spare parts Electronics compartment after roof installation Dosing system Item Designation Order number Housing (no spare part) Kit RPS20B: Roof cpl. 316(x) 71257657 Endress+Hauser...
  • Page 50 Repair ASP Station 2000 RPS20B Item Designation Order number Kit RPS20B: Rear panel 316(x) 71257658 Kit RPS20B: Door 316(x) 71257659 Kit RPS20B: Set of gaskets for door 71257655 Key (no spare part) Kit RPS20B: Cylinder lock + keys 71256900 Kit RPS20B: Locking handle, without lock...

  • Page 51: Return

    ASP Station 2000 RPS20B Repair Item Designation Order number Kit RPS20B: Temp. sensor wet compartment 71257697 None Kit RPS20B: Flange dosing unit cond. cpl. 71257691 Kit RPS20B: Retrofit kit, heating bottom 71257673 Kit RPS20B: 3 contact spring + cable 71257689...

  • Page 52: Accessories

    Accessories ASP Station 2000 RPS20B Accessories Order no. Bottle tray + bottles + cover 71251004 Kit RPS20B: bottle tray + 12 x 1 l (0.26 US gal.) PE + cover 71251023 Kit RPS20B: bottle tray + 12 x 1 l (0.26 US gal.) glass + cover 71251025 Kit RPS20B: bottle tray + 6 x 3 l (0.79 US gal.) PE + cover...

  • Page 53: Technical Data

    ASP Station 2000 RPS20B Technical data Order no. Retrofit kits 71251041 Kit RPS20B: distribution assembly (distribution arm, distribution drive, frame) 71251043 Kit RPS20B: device stand, V2A, 304 71251044 Kit RPS20B: device stand, V4A, 316 71251046 Kit RPS20B: flow assembly V4A, 316, without stand, with stand cover...

  • Page 54: Process

    Technical data ASP Station 2000 RPS20B 14.2.4 Electrical safety In accordance with EN 61010-1, Class I equipment, environment < 2000 m (6500 ft) above 14.3 Process 14.3.1 Process temperature 2 to 50 °C (36 to 120 °F) 14.3.2 Process pressure Unpressurized 14.4...
  • Page 55 ASP Station 2000 RPS20B Technical data In contact with medium Distribution pans Composite container/bottles PE, optionally glass Pneumatics Hoses Silicone Air Manager housing Air Manager sealing plate Silicone Vacuum pump head Aluminum, anodized Vacuum pump membrane EPDM Endress+Hauser...

  • Page 56: Index

    Index ASP Station 2000 RPS20B Index Distribution ....37, 39, 41, 42 Dosing system ....9 Accessories .
  • Page 57 ASP Station 2000 RPS20B Index Operation options ....26 Use ......6 Parallel program .
  • Page 60 *71431888* 71431888 www.addresses.endress.com...

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