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Summary of Contents for New Holland MegaCutter 512
- Page 1 SERVICE MANUAL MegaCutter ™ MegaCutter ™ Tractor Mounted Disc Mower-Conditioner PIN YFZDG0007 and above Part number 47937741 edition English February 2016...
- Page 2 SERVICE MANUAL MegaCutter™ 512 MegaCutter™ 530 [YFZDG0007 - ] 47937741 10/02/2016 Find manuals at https://best-manuals.com...
- Page 3 Contents INTRODUCTION Main gearbox and drive ............... 14 [14.100] Main gearbox and drive ............14.1 Power Take-Off (PTO) ..............
- Page 4 Product feeding ................60 [60.630] Flail conditioning ..............60.1 Platform, cab, bodywork, and decals ..........
- Page 5 47937741 10/02/2016 Find manuals at https://best-manuals.com...
- Page 6 INTRODUCTION 47937741 10/02/2016 Find manuals at https://best-manuals.com...
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Page 7: Table Of Contents
Contents INTRODUCTION Foreword - Important notice regarding equipment servicing ........3 Safety rules . -
Page 8: Foreword - Important Notice Regarding Equipment Servicing
Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 47937741 10/02/2016... -
Page 9: Safety Rules
INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. -
Page 10: Safety Rules - Personal Safety
INTRODUCTION Safety rules – Personal safety General safety rules Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces. - Page 11 INTRODUCTION Before you leave the machine: 1. Park the machine on a firm, level surface. 2. Put all controls in neutral or park lock position. 3. Engage the parking brake. Use wheel chocks if required. 4. Lower all hydraulic equipment such as implements and headers. 5.
- Page 12 INTRODUCTION Keep all persons away from the working area. Mechanisms controlled by fluid power can become hazardous if a hose fails. Lifted mechanisms can fall to the ground, machine steering may fail, etc. Stay clear of a pressurized hose assembly that has blown apart. Hose fittings can be thrown off at high speed and a loose hose can whip around with great force.
- Page 13 INTRODUCTION Make sure that the Slow-Moving Vehicle (SMV) reflector emblem is visible. NHIL15HT00709AA Use safety chains for trailed equipment when provided with machine or equipment. When transporting the machine on a transport trailer, make sure that you secure the machine properly for safe trans- port and that you cover the he SMV on the machine.
- Page 14 INTRODUCTION Power Take-Off (PTO) Power Take-Off (PTO)-driven machinery can cause death or serious injury. Before working on or near the PTO shaft or servicing or clearing the driven machine, put the PTO lever in the disengage position, stop the engine, and remove the key.
- Page 15 Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible. 1. Obtain DO NOT OPERATE tags from your NEW HOLLAND Service Parts Dealer. 2. Attach a DO NOT OPERATE tag to the machine in an area that is clearly visible whenever the machine is not operating properly and/or requires service.
- Page 16 INTRODUCTION • Do not permit anyone to touch the machine until power has been shut off to the power lines. Electrical storm safety Do not operate the machine during an electrical storm. If you are on the ground or operating a machine during an electrical storm; •...
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Page 17: Safety Rules - Ecology And The Environment
Improper disposal of batteries can contaminate the soil, groundwater, and waterways. NEW HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement. -
Page 18: Torque - Nominal Tightening Torques For Normal Assembly
INTRODUCTION Torque - Nominal tightening torques for normal assembly NOTE: In the metric tables, nominal sizes M4 through M8 hardware torque specifications are shown as a Newton meters (pound-inches) numerical value. Nominal sizes M10 through M24 hardware torque specifications are shown as a Newton meters (pound-feet) numer- ical value. - Page 19 INTRODUCTION Identification markings Metric hex head, flange hex head and carriage bolts, Classes (CL) 5.6 and upward NHIL14RB00662AA Metric bolt identification markings 1. Manufacturer's identification 2. Property class Metric hex nuts and locknuts, Classes (CL) 05 and upward NHIL14RB00663AA Metric hex nut identification markings •...
- Page 20 INTRODUCTION NOTE: In the Imperial units tables, the nominal sizes, 1/4 (0.25) in (inch) and 5/16 (0.3125) in (inch) hardware torque specifications are shown as a Newton meters (pound-inches) numerical value. Nominal sizes 3/8 (0.375) in (inch) through 1 (1.0) in (inch) hardware torque specifications are shown as a Newton meters (pound-feet) numerical value.
- Page 21 INTRODUCTION Identification marking Grades of inch bolts and free-spinning nuts SAE (J995) bolt head and nut grade identification Grade Grade identification marking Marking description Grade 2 No line marks Grade 5 Three line marks Grade 8 Six line marks Grade 2 No circumferential line marks Grade 5 Two circumferential line marks located 120°...
- Page 22 INTRODUCTION Grades of inch prevailing torque locknuts, all metal (three common marking methods) On prevailing torque locknuts, the grade of nut is identified by one of three different sets of markings that denote the strength level and manufacturer. Common prevailing torque locknut grade identification markings Grade Grade identification marking Marking description...
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Page 23: Basic Instructions - Shop And Assembly
Only use CNH Original Parts or NEW HOLLAND Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can offer this guarantee. - Page 24 W0111A Special tools The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.
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Page 25: General Specification - Megacutter™ 512
INTRODUCTION General specification – MegaCutter™ 512 MegaCutter™ 512 Overall width 4615 mm (181.69 in) Overall length 1700 mm (66.93 in) Height 1450 mm (57.09 in) Ground clearance (transport) 400 mm (15.75 in) Weight 1350 kg (2976 lb) Tractor requirements MegaCutter™ 512 – 70 kW (95 Hp) Stand alone minimum power requirement MegaCutter™... -
Page 26: General Specification - Megacutter™ 530
INTRODUCTION General specification – MegaCutter™ 530 MegaCutter™ 530 [YFZDG0007 - ] Overall width Transport position 3 m (9.84 ft) Field position 9.49 m (31.14 ft) Cutting unit – Length 2.89 m (9.5 ft) Cutting unit – Height Transport position Minimum 4 - 4.3 m (13.12 - 14.11 ft) Cutting position 2.6 m (8.53 ft) Weight... -
Page 27: Capacities
INTRODUCTION Capacities Location Capacity Lubricant Grade EP G UTELA YPOIDE Main drive gearbox 1.1 l (1.2 US qt) SAE 80W-90 LUBE EP G UTELA YPOIDE Bevel gearbox 1 l (1.1 US qt) SAE 80W-90 LUBE BRAD PENN® 'CLASSIC' 4.6 l (4.86 US qt) Cutterbar GL-4 SAE 80W-90 GEAR UTELA... -
Page 28: Product Identification - Megacutter™ 512
INTRODUCTION Product identification – MegaCutter™ 512 MegaCutter™ 512 The Product Identification Number (PIN) plate (1) on the MegaCutter™ 512 is located to the right-hand side of the main frame at the rear of the cutting unit. NHIL15HT00445AA NHIL12HT00161AA • (1) Model •... -
Page 29: Product Identification - Machine Orientation - Megacutter™ 512
INTRODUCTION Product identification – Machine orientation – MegaCutter™ 512 MegaCutter™ 512 NOTE: On this equipment, left-hand and right-hand are determined by standing behind the unit, looking in the direction of travel. NHIL15HT00223FA Rear view 47937741 10/02/2016... - Page 30 INTRODUCTION NHIL15HT00224FA Right-hand view NHIL15HT00225FA Front view 47937741 10/02/2016...
- Page 31 INTRODUCTION NHIL15HT00226FA Left-hand view 47937741 10/02/2016...
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Page 32: Product Identification - Megacutter™ 530
INTRODUCTION Product identification – MegaCutter™ 530 MegaCutter™ 530 [YFZDG0007 - ] The Product Identification Number (PIN) plate (1) on the MegaCutter™ 530 is located just to the right-hand side of the top link on the front of the main frame. NHIL15HT00702AA •... -
Page 33: Product Identification - Machine Orientation - Megacutter™ 530
INTRODUCTION Product identification – Machine orientation – MegaCutter™ 530 MegaCutter™ 530 [YFZDG0007 - ] NOTE: On this equipment, left-hand and right-hand are determined by standing behind the unit, looking in the direction of travel. NHIL15HT00117FA Rear view 47937741 10/02/2016... - Page 34 INTRODUCTION NHIL15HT00118FA Front view NHIL15HT00121FA Right-hand view 47937741 10/02/2016...
- Page 35 INTRODUCTION NHIL15HT00122FA Left-hand view 47937741 10/02/2016...
- Page 36 SERVICE MANUAL Main gearbox and drive MegaCutter™ 512 MegaCutter™ 530 [YFZDG0007 - ] 47937741 10/02/2016...
- Page 37 Contents Main gearbox and drive - 14 [14.100] Main gearbox and drive ............. . 14.1 47937741 10/02/2016...
- Page 38 Main gearbox and drive - 14 Main gearbox and drive - 100 MegaCutter™ 512 MegaCutter™ 530 [YFZDG0007 - ] 47937741 10/02/2016 14.1 [14.100] / 1...
- Page 39 Contents Main gearbox and drive - 14 Main gearbox and drive - 100 SERVICE Main gearbox and drive Service instruction – Change gearbox shaft rotation ..........3 Main gearbox Remove .
- Page 40 Main gearbox and drive - Main gearbox and drive Main gearbox and drive - Service instruction – Change gearbox shaft rotation The machine is equipped with a main drive gearbox that allows it to be installed on tractors with both clock- wise and counterclockwise rotating front Power Take- Off (PTO) shafts.
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