Case IH FARMLIFT 525 Service Manual

Telescopic handler

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FARMLIFT 525

Tier4

Telescopic Handler

SERVICE MANUAL

Part number 47712944

English

September 2014

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Page 2 SERVICE MANUAL Farmlift 525 47712944 15/10/2014 Find manuals at https://best-manuals.com...
Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.501] Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment .
Page 4 Steering..................41 [41.101] Steering control ..............41.1 [41.216] Cylinders .
Page 5 47712944 15/10/2014 Find manuals at https://best-manuals.com...
Page 6 INTRODUCTION 47712944 15/10/2014 Find manuals at https://best-manuals.com...
Page 7: Table Of Contents
Contents INTRODUCTION Basic instructions - Important notice regarding equipment servicing ......3 Basic instructions - Shop and assembly ............4 Safety rules .
Page 8: Basic Instructions - Important Notice Regarding Equipment Servicing
Some information could not be updated due to modifications of a technical or commercial type, or changes to the laws and regulations of different countries. In case of questions, refer to your CASE IH Sales and Service Networks. 47712944 15/10/2014...
Page 9: Basic Instructions - Shop And Assembly
Only use CNH Original Parts or CASE IH Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or CASE IH Original Parts can offer this guarantee.
Page 10 The special tools that CASE IH suggests and illustrate in this manual have been specifically researched and designed for use with CASE IH machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.
Page 11: Safety Rules
INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
Page 12: Personal Safety
INTRODUCTION Personal safety Carefully read this Manual before proceeding with main- tenance, repairs, refuelling or other machine operations. Repairs have to be carried out only by authorized and in- structed staff; specific precautions have to be taken when grinding, welding or when using mallets or heavy ham- mers.
Page 13 INTRODUCTION Emergency Be prepared for emergencies. Always keep at disposal on the machine a first aid kit and a fire extinguisher. Make sure that the fire extinguisher is serviced in accordance with the manufacturer’s instructions. SMIL12WEX0174AA Equipment Wear close fitting clothing and safety equipment appropri- ate for the job: •...
Page 14 INTRODUCTION Pay attention to rotary pieces and do not allow to anyone to approach to avoid becoming entangled. If hands, clothes or tools get caught in the fan blades or in the transmission belt, this can cause amputations, violent tears and generate condition of serious danger; for this reason avoid touching or to come close to all rotary or moving parts.
Page 15 INTRODUCTION When hydraulic oil has been swallowed, avoid vomiting, but consult a doctor or go to a hospital. If an accident occurs, see a doctor familiar with this type of injury immediately. Any fluid penetrating the skin must be removed within few hours to avoid serious infections.
Page 16 INTRODUCTION Hoses and tubes Always replace hoses and tubes if the cone end or the end connections on the hose are damaged. When installing a new hose, loosely connect each end and make sure the hose takes up the correct position be- fore tightening the connections.
Page 17 INTRODUCTION Battery Batteries give off explosive gases. Never handle naked flames and unshielded light sources near batteries, never smoke. To prevent any risk of explosion, observe the following instructions: • When disconnecting the battery cables, always discon- nect the negative (-) cable first. •...
Page 18 INTRODUCTION Flammable liquids When handling flammable liquids: • Do not smoke. • Keep away from unshielded light sources and naked flames. Fuels often have a low flash point and are readily ignited. Never attempt to extinguish burning liquids with water. Use: •...
Page 19 INTRODUCTION Tyres Before inflating the tyres, always check the condition of rims and the outer condition of tyres to find out the pres- ence of dents, cuts, tears of reinforcement plies or other faults. Before inflating a tyre, make sure that there are no nearby persons, then position yourself at tread side.
Page 20 INTRODUCTION Waste disposal Improperly disposing of waste can threaten the environ- ment. Each country has its own Regulations on this subject. It is therefore advisable to prepare suitable containers to collect and store momentarily all solid and fluid materials that must not be scattered in the environment to avoid pollution.
Page 21: Foreword - Ecology And The Environment
• Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your CASE IH dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly.
Page 22: Product Identification
INTRODUCTION Product identification The machine is identified by means of a serial number stamped on the front of the chassis frame and inside the cab. In addition, the engine has its own serial number stamped on its crankcase. To ensure a ready and efficient service, when ordering spare parts or when asking for information or technical explanations, always give the serial number of the engine and of the chassis frame.
Page 23 INTRODUCTION Cab serial number LEIL14TLH0701AB LEIL14TLH0703AB 47712944 15/10/2014...
Page 24: Torque
INTRODUCTION Torque Bolt types NOTICE: Use tools appropriate for the work to be done. Makeshift tools and procedures can create safety haz- ards. For loosening and tightening nuts and bolts, use the correct tools. Avoid bodily injury caused by slipping wrenches.
Page 25 INTRODUCTION Bolts with fine pitch A. Friction coefficient B. Preload (N) C. Fastening torque (Nm) LEIL14TLH0374GA 47712944 15/10/2014...
Page 26 INTRODUCTION Bolts with fine pitch A. Friction coefficient B. Preload (N) C. Fastening torque (Nm) LEIL14TLH0375GA 1. Apply lubricant (i.e. white zinc B dissolved into spindle oil) to nuts and bolts to stabilize their friction coefficients. 2. Torque tolerance is ± 10 %. 3.
Page 27 INTRODUCTION Bolt tightening order When tightening two or more bolts, tighten them alternately, as shown, to ensure even tightening. SMIL13CEX0149EA A Equally tighten upper and lower alternately B Tighten diagonally C Tighten from center and diagonally 47712944 15/10/2014...
Page 28 INTRODUCTION Service recommendations for split flange 1. Be sure to clean and inspect sealing surfaces. Scratches/roughness cause leaks and seal wear. Unevenness causes seal extrusion. If defects cannot be polished out, replace the component. 2. Be sure to use only specified O-rings. Inspect O-rings for any damage.
Page 29 INTRODUCTION Nut and bolt lockings Lock plate NOTICE: Do not reuse lock plates. Do not try to bend the same point twice. Cotter pin NOTICE: Do not reuse cotter pins. Match the holes in the bolt and nut while tightening, not while loosening. Lock wire NOTICE: Apply wire to bolts in the bolt tightening direc- tion, not in the bolt-loosening direction.
Page 30 INTRODUCTION Piping joint Pipe thread connection/Union joint tighten- ing torque specifications Union joint Metal sealing faces (4) and (5) of adaptor (1) and hose (2) fit together to seal pressure oil. Union joints are used to join small-diameter lines. 1. Do not over tighten union nut (3). Excessive force will be applied to metal sealing surfaces (4) and (5), possibly cracking adaptor (1).
Page 31 INTRODUCTION Tightening torque of hydraulic fittings Inserts with 60 ° ogive - BSP thread THREAD 1"-11 1/18-28 1/4-19 3/8-19 1/2-14 5/8-14 3/4-14 1"1/4-11 1"1/2-11 12-14 14-16 25-28 45-60 55-70 90-110 120-140 170-190 200-245 Inserts with 60 ° ogive - METRIC thread THREAD 10x1 12x1.5...
Page 32 INTRODUCTION Screwed-in connection NOTICE: Many types of screwed-in connections are used for hose connections. Be sure to confirm that the thread pitch and thread type (tapered or straight) are the correct type before using any screw-in connection. A - Male Tapered Thread B - Female Straight Thread SMIL13CEX0156AB Male tapered thread...
Page 33 INTRODUCTION Low-pressure-hose clamp tightening torque Low-pressure-hose clamp tightening torque differs de- pending on the type of clamp. See below for correct tightening torque of each type of low-pressure-hose clamp. T-bolt type band clamp: 4.4 N·m (3.25 lb ft) Worm gear type band clamp: 5.9 - 6.9 N·m (4.4 - 5.1 lb ft) SMIL13CEX0159AA A - T-Bolt Type SMIL13CEX0160AA...
Page 34 INTRODUCTION Connecting hose 1. When replacing hoses, be sure to use only genuine parts. Using hoses other than genuine hoses may cause oil leakage, hose rupture or separation of fitting, possibly resulting in a fire on the machine. 2. Do not install hoses kinked. Application of high oil pressure, vibration, or an impact to a kinked hose may result in oil leakage, hose rupture or separation of fit- ting.
Page 35: Dimension
INTRODUCTION Dimension LEIL14TLH0430FA DIMENSIONS A: 310 mm (12.2 in) H: 1990 mm (78.3 in) B: 938 mm (36.9 in) I: 1500 mm (59.1 in) C: 2350 mm (92.5 in) L: 1800 mm (70.9 in) D: 763 mm (30.0 in) M: 4500 mm (177.2 in) E: 3580 mm (140.9 in) N: 1400 mm (55.1 in) F: 4100 mm (161.4 in)
Page 36 INTRODUCTION AXLE Drive Front axle and rear axle Service brake In oil bath with servo brake on front and rear axle Parking brake Negative action on rear axle Oscillating Rear axle Front axle and rear axle Steering Steering types 2 wheels, 4 wheels, transversal MASS IN RUNNING ORDER With no load 5000 kg (11023 lb)
Page 37: Consumables
13.2 L (3.5 US gal) CASE IH AKCELA UNITEK 10W-40 Differential oil (front axle) 4.2 L (1.1 US gal) CASE IH AKCELA GEAR 135 H EP LS Reduction gear oil (front 0.75 L (0.20 US gal) CASE IH AKCELA GEAR 135 H EP LS...
Page 38: Product Identification - Machine Orientation
INTRODUCTION Product identification - Machine orientation The terms front, rear, right-hand, left-hand are used in this manual to indicate the sides as they are seen from the operator's seat. Front view LEIL14TLH0301AA Rear view LEIL14TLH0302AA Left-hand view LEIL14TLH0303AA Righ-hand view LEIL14TLH0304AA 47712944 15/10/2014...
Page 39: Hydraulic Contamination
INTRODUCTION Hydraulic contamination Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination is any foreign material in the hydraulic oil. Contamination can enter the hydraulic system in several ways: • When you drain the oil or disconnect any line •...
Page 40: Basic Instructions - How To Use The Maintenance Standard And Precautions
INTRODUCTION Basic instructions - How to use the maintenance standard and precautions Application WHEN THE MACHINE IS NEW Confirm that the performances are in accordance with standard specifications as compared to the performance stan- dards. AT SPECIFIC SELF INSPECTION (RULE BY COUNTRY) Use the data for the criterion, for the purpose of correction, adjustment and replacement.
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Case IH FARMLIFT 525 Service Manual

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