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Case IH A8010 Service Manual
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Case IH A8010 Service Manual

Sugar cane harvester
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A8010
A8810
Sugar cane harvester
SERVICE MANUAL
Part number 48063612
English
May 2018
© 2018 CNH industrial Latin America LTDA. All Rights Reserved.

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Summary of Contents for Case IH A8010

  • Page 1 A8010 A8810 Sugar cane harvester SERVICE MANUAL Part number 48063612 English May 2018 © 2018 CNH industrial Latin America LTDA. All Rights Reserved.
  • Page 2 SERVICE MANUAL 8010 FPT engine, TIER 3 - SR - Latin America [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR - International [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR [PRCY8010KHPA03554- - ], 8810 FPT engine, TIER 3 - SR - Latin America [PRCY8810CHPA03579- - ], 8810 FPT engine, TIER 3 - SR [PRCY8810CHPA03579- - ], 8810 FPT engine, TIER 3 - SR - International [PRCY8810CHPA03579- - ], 8810 FPT engine, TIER 3 - SR...
  • Page 3 Link Product / Engine Product Market Product Engine 8010 FPT engine, TIER Latin America F2CFP613C*H003 3 - SR - Latin America [PRCY8010KHPA03554- - ] North America 8010 FPT engine, TIER 3 - SR F2CFP613C*H006 [PRCY8010KHPA03554- - ] 8010 FPT engine, TIER Asia Pacific F2CFP613C*H006 3 - SR - International...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
  • Page 5 [35.965] Chopper control system ............35.5 [35.370] Tracks suspension hydraulic system.
  • Page 6 [55.404] External lighting ..............55.5 [55.514] Cab lighting .
  • Page 7 48063612 04/05/2018 Find manuals at https://best-manuals.com...
  • Page 8 INTRODUCTION 48063612 04/05/2018 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Security lock, transport and service - Side safety locks ........3 Topper hydraulic cylinder - Safety rules - Topper safety lock .

  • Page 10: Security Lock, Transport And Service - Side Safety Locks

    INTRODUCTION Security lock, transport and service - Side safety locks When you perform any maintenance procedures on the harvester, it is mandatory that you use the safety locks (1). 1. With the machine parked on a level and firm surface, use the hydraulic suspension control to suspend the machine at the desired height.

  • Page 11: Topper Hydraulic Cylinder - Safety Rules - Topper Safety Lock

    INTRODUCTION Topper hydraulic cylinder - Safety rules - Topper safety lock When you perform any maintenance procedures on the harvester, and more specifically on the line dividers and the front rollers, it is essential that you use the safety lock (1) on the topper if you need to raise the topper to perform the procedure.

  • Page 12: Safety Rules - Engine Access - Grips Inside The Engine Compartment

    INTRODUCTION Safety rules - Engine access - Grips inside the engine compartment The harvester is equipped with four grips (1) in the engine compartment, two on each side, as specified below. Whenever you perform a procedure inside the engine compartment, try to support yourself by holding on the grips (1).

  • Page 13: Personal Safety - Safety Anchor Points

    INTRODUCTION Personal safety - Safety anchor points WARNING Fall hazard! Clean the steps and access handles to remove all traces of grease, oil, mud, and ice (in winter). Failure to comply could result in death or serious injury. W0139A WARNING Fall hazard! Take correct measures to make sure steps, ladders, and platforms remain clean and clear of debris or foreign substances.
  • Page 14 INTRODUCTION • Handles on the hood frame (3): For the attachment of cables or straps with a hook, for work at the top of the hood, such as checking the extractor hydraulic drive motor. NOTE: Laws that govern work at heights vary by coun- try, so seek the necessary guidance from regulatory agencies.

  • Page 15: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly Harvester ANZ --- APAC --- LA --- MEA --- NA --- WE METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT...
  • Page 16 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 17 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8...
  • Page 18 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 19 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...

  • Page 20: Torque - Standard Torque Data For Hydraulic Connections

    Over-torquing of a hydraulic connection can also lead to leakage or failure. For some connections, CASE IH requires a different torque value than is listed in the ISO and SAE standards. • The torque values in this document should be used whenever possible or applicable.
  • Page 21 INTRODUCTION Torque values for metric O-Ring Boss (ORB) port connections S-Series * L-Series ** Metric Ferrous Non-Ferrous Ferrous Non-Ferrous thread N·m (lb ft) ± 10% N·m (lb ft) ± 10% N·m (lb ft) ± 10% N·m (lb ft) ± 10% M8 x 1 10.5 (7.7) 6.3 (4.6)
  • Page 22 INTRODUCTION Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends) Metric tube Outside Diameter (OD) Ferrous Non-Ferrous mm (in) BSPP S-Series L-Series S-Series L-Series thread S-Series * L-Series ** N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft) G- Gas;...
  • Page 23 INTRODUCTION Torque values for Inch O-Ring Boss (ORB) port non-adjustable connections S-Series * L-Series ** Ferrous Non- Ferrous Non- Inch tube UN/UNF N·m (lb ft) Ferrous N·m (lb ft) Ferrous dash size thread size ± 10% N·m (lb ft) ± 10% N·m (lb ft) mm (in) ±...
  • Page 24 INTRODUCTION Torque values for inch O-Ring Boss (ORB) port plugs Ferrous Non-Ferrous Internal hex External hex UN/UNF N·m (lb ft) N·m (lb ft) N·m (lb ft) dash size thread size ± 10% ± 10% ± 10% 5/16-24 7.5 (5.5) 12.5 (9.2) 7.5 (5.5) 3/8-24 14.5 (10.7)
  • Page 25 INTRODUCTION Torque values for four-bolt flange connections (Inch Screws, Grade 8) Code 61 Code 62 Metric size Imperial size Screw code Screw code N·m (lb ft) N·m (lb ft) ± 10% ± 10% 5/16-18 34 (25.1) 5/16-18 34 (25.1) 3/8-16 63 (46.5) 3/8-16 63 (46.5)
  • Page 26 INTRODUCTION Torque values for O-Ring Face Seals (ORFS) connections Hex size Metric Swivel nut Swivel nut Inch tube (mm) UN/UNF tube dash torque torque OD (mm) (Reference thread size OD (mm) size N·m (lb ft) N·m (lb ft) only) ± 10% ±...

  • Page 27: Consumables

    Consumables International System Volume Recommended fluid specification Motor CASE IH AKCELA NO. 1™ ENGINE API CI-4, CES 24 L (6 US gal) With filter change OIL CI-4 SAE 15W-40 20078, ACEA E7 21 L (6 US gal) Without filter change...
  • Page 28 INTRODUCTION The correct engine oil viscosity grade is dependent upon ambient temperature. See the table below for the recom- mended viscosity at different ambient air temperature ranges. SAE 5W30 SAE 10W - 30 SAE 15W-40 -40 °C -30 °C -25 °C -15 °C 0 °C 10 °C...
  • Page 29 INTRODUCTION 48063612 04/05/2018...
  • Page 30 SERVICE MANUAL Engine 8010 FPT engine, TIER 3 - SR - Latin America [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR - International [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR [PRCY8010KHPA03554- - ], 8810 FPT engine, TIER 3 - SR - Latin America [PRCY8810CHPA03579- - ], 8810 FPT engine, TIER 3 - SR [PRCY8810CHPA03579- - ], 8810 FPT engine, TIER 3 - SR -...
  • Page 31 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.216] Fuel tanks .
  • Page 32 Engine - 10 Engine and crankcase - 001 8010 FPT engine, TIER 3 - SR - Latin America [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR - International [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR [PRCY8010KHPA03554- - ], 8810 FPT engine, TIER 3 - SR - Latin America [PRCY8810CHPA03579- - ], 8810 FPT engine, TIER 3 - SR [PRCY8810CHPA03579- - ], 8810 FPT engine, TIER 3 - SR -...
  • Page 33 Contents Engine - 10 Engine and crankcase - 001 SERVICE Crankcase Drain fluid ................. 3 Filling .
  • Page 34 Engine - Engine and crankcase Crankcase - Drain fluid CAUTION Burn hazard! Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that exceed 49 °C (120 °F). Allow fluids to cool before proceeding. Failure to comply could result in minor or moderate injury. C0107B WARNING Burn hazard!
  • Page 35 Engine - Engine and crankcase Crankcase - Filling WARNING Chemical hazard! When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions. Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect fluids in proper containers. Obey all local and environmental regulations when disposing of chemi- cals.
  • Page 36 Index Engine - 10 Engine and crankcase - 001 Crankcase - Drain fluid ..............Crankcase - Filling .
  • Page 37 48063612 04/05/2018 10.1 [10.001] / 6...
  • Page 38 Engine - 10 Fuel tanks - 216 8010 FPT engine, TIER 3 - SR - Latin America [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR - International [PRCY8010KHPA03554- - ], 8010 FPT engine, TIER 3 - SR [PRCY8010KHPA03554- - ], 8810 FPT engine, TIER 3 - SR - Latin America [PRCY8810CHPA03579- - ], 8810 FPT engine, TIER 3 - SR [PRCY8810CHPA03579- - ], 8810 FPT engine, TIER 3 - SR -...
  • Page 39 Contents Engine - 10 Fuel tanks - 216 SERVICE Fuel tank Drain fluid ................. 3 - Remove .
  • Page 40 Engine - Fuel tanks Fuel tank - Drain fluid WARNING Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately. Failure to comply could result in death or serious injury.
  • Page 41 Engine - Fuel tanks Fuel tank - Remove DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 42 Engine - Fuel tanks 2. After you make sure that the cab is securely supported, do the following: • Remove the lock chute (1) from the tipping cylinder (2). • Remove the pin (3) to disconnect the cylinder (2) from the lower frame of the cab. •...
  • Page 43 Engine - Fuel tanks 5. Disconnect the fuel hoses at the tank, as well as the level sensor connector (1). NOTE: Label the fuel hoses with the correct connection points. NOTE: Immediately cover the hoses with plugs to minimize the introduction of air into the system. 6.
  • Page 44 Engine - Fuel tanks Fuel tank - Install DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 45 Engine - Fuel tanks 3. Position the cradle (1) and the cylinder (2) over the central span of the tank, as shown. 4. Secure the cradle (1) with the four bolts (3), two on each end. 5. Connect the fuel hoses onto the respective tank fittings, as well as the level sensor connector (4).
  • Page 46 Engine - Fuel tanks Fuel cooler - Remove WARNING Personal Protective Equipment (PPE) required. When assembling, operating, or servicing the machine, wear protective clothing and PPE necessary for the particular procedure. Some PPE that may be necessary includes protective shoes, eye and/or face protection, hard hat, heavy gloves, filter mask, and hearing protection.
  • Page 47 Engine - Fuel tanks 4. Remove the bolts (1). Then remove the radiator (2). SOIL17SC01026AA Next operation: Fuel cooler - Install (10.216) 48063612 04/05/2018 10.2 [10.216] / 10...
  • Page 48 Engine - Fuel tanks Fuel cooler - Install WARNING Personal Protective Equipment (PPE) required. When assembling, operating, or servicing the machine, wear protective clothing and PPE necessary for the particular procedure. Some PPE that may be necessary includes protective shoes, eye and/or face protection, hard hat, heavy gloves, filter mask, and hearing protection.
  • Page 49 Engine - Fuel tanks 3. Close the inspection door (1). Apply the side latches (2). SOIL17SC00448AA Next operation: Fuel filters - Bleed of the system (10.206) 48063612 04/05/2018 10.2 [10.216] / 12...
  • Page 50 Index Engine - 10 Fuel tanks - 216 Fuel cooler - Install ..............Fuel cooler - Remove .
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

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