GNE BRAVE BRPMM106H Operator's Safety And Service Manual

Mortar & plaster mixer

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www.braveproducts.com
800-350-8739
Operator's Safety & Service Manual
READ and UNDERSTAND this manual completely, before using this Mortar & Plaster Mixer.
All operators of this equipment must read and completely understand all safety information, operating instructions,
maintenance and storage instructions. Failure to properly operate and maintain this Mortar & Plaster Mixer could result in
serious injury to the operator.
WARNING: Wear appropriate protective gear. This list includes, but is not limited to:
- A hard hat
- Protective boots with slip resistant soles
- Protective goggles
- Heavy gloves
- Hearing protection
DANGER: Keep riders off machine. Riders can be seriously injured or killed by entanglement or by falling.
WARNING: Rotating part hazard always stand clear of the dump handle when mixer is in operation. Any binding of material
between mixer blades and the drum may cause drum handle to quickly move to the charge position.
WARNING: LETHAL EXHAUST GAS! An internal combustion engine discharges carbon monoxide, which is a poisonous and
odorless invisible gas. Death or serious illness may result if inhaled. Operate only in an area with good ventilation.
DANGER: Use extreme caution when storing, handling and using fuels - they are highly volatile and explosive in the vapor
state. Do not add fuel while engine is running. Stop and cool the engine before adding fuel.
WARNING: Excessive towing speed can cause serious injuries or death. Do not exceed 45 mph. (73KM/HR)
WARNING: Stop engine, disconnect spark plug wire and wait for all moving parts to stop before servicing, maintaining,
cleaning or making any adjustments.
WARNING: Do not place hands in the drum unless engine is off and spark plug is disconnected.
DANGER: Do not smoke when refueling.
WARNING: Stay away from hot engine components during operation.
WARNING: Always attach safety chain when towing.
WARNING: Install, close, and secure all guards, shields and hoods before operating.
ADD OIL TO ENGINE BEFORE USING: Engine is shipped without oil. DO NOT start engine without first adding oil.
INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged.
See Initial Unpacking and assembly instructions and for whom to contact to report missing or damaged parts.
Any Questions, Comments, Problems or Parts Orders
800-350-8739
Mortar & Plaster Mixer
Call BRAVE Product Support 1-800-350-8739
MBRPMM106H Rev. A.1
MBRPMM106HA
ITEM NUMBERS:
WARNING
STOP!
BRPMM106H, BRPMM206H,
BRPMM108H, BRPMM208H
Page 1

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  • Page 1 www.braveproducts.com 800-350-8739 MBRPMM106HA ITEM NUMBERS: BRPMM106H, BRPMM206H, BRPMM108H, BRPMM208H Operator’s Safety & Service Manual Mortar & Plaster Mixer WARNING READ and UNDERSTAND this manual completely, before using this Mortar & Plaster Mixer. All operators of this equipment must read and completely understand all safety information, operating instructions, maintenance and storage instructions.
  • Page 2: Table Of Contents

    www.braveproducts.com 800-350-8739 It is the OWNER´S RESPONSABILITY to communicate information on the SAFE USE and OPERATION of this machine to the operators. TABLE OF CONTENTS 1. Serial Number Location ..........3 2. Parts Ordering Procedure ......... 3 3. Assembly Instructions ..........4-6 4.
  • Page 3: Serial Number Location

    www.braveproducts.com 800-350-8739 1. SERIAL NUMBER LOCATION The model/serial number decal is located on the shroud assembly (cowl). (Write model number) (Write serial number) The unit year of manufacturing can be determined by its serial number. So, keep this information handy at all times, use your unit serial number when ordering parts. This Unit warranty is stated in this Operational and Safety manual on page 32.
  • Page 4: Assembly Instructions

    www.braveproducts.com 800-350-8739 3. ASSEMBLY INSTRUCTIONS (MIXER STANDING ON END) 1. Fully unpack unit, cut straps, remove all cardboard, plastic wrap and all protecting packing material from unit. You will see: • (2) Wheels • (1) Axle assembly with speed hubs and wheel lugs bolted •...
  • Page 5 www.braveproducts.com 800-350-8739 5. Unscrew all (8) wheel lug nuts from axle wheel hubs and mount wheels making sure the air valve is facing outside. 6. Proceed to fasten wheel lug nut at no more than 105 ft. lbs. 7. Once wheels are fastened proceed to remove hardware that holds machine to pallet using a 9/16 wrench and/or deep socket.
  • Page 6 www.braveproducts.com 800-350-8739 9. Once mixer is upright on the ground proceed to install the drum Dumping lever, make sure the ergonomic grip is facing right direction and outward for dumping. 10. Install mixer 2” ball coupling, tow pole assembly into mixer receiver and install bolt & nut in the hole behind the receiver and the bolt &...
  • Page 7: Safety Precaution

    www.braveproducts.com 800-350-8739 SAFETY PRECAUTIONS READ AND STUDY THE FOLLOWING SAFETY INFORMATION BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT. IN ADDITION, ENSURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT IS FAMILIAR WITH THESE SAFETY PRECAUTIONS. WARNING - LETHAL EXHAUST GAS! An internal combustion engine discharges carbon monoxide, which is a poisonous and odorless invisible gas.
  • Page 8: Safety Notice & Decals

    www.braveproducts.com 800-350-8739 5. SAFETY NOTICE & DECALS IMPORTANT NOTICE The "SAFETY ALERT SYMBOL" is used to call attention to items or operations that may be dangerous to those operating or working with this equipment. These symbols can be found throughout the manual and on the unit itself.
  • Page 9 www.braveproducts.com 800-350-8739 WARNING WARNING CHECK LIST CHECK AND TIGHTEN WHEN NECESSARY ALL NUTS AND BOLTS.  1. READ AND UNDERSTAND OPERATOR’S MANUAL AND SAFETY SIGNS BEFORE STARTING. CHECK MIXER PADDLE AND WIPERS ADJUSTMENTS AND TIGHTEN  2. STOP ENGINE, DISCONNECT SPARK PLUG WIRE AND WAIT FOR ALL MOVING PADDLE BOLTS.
  • Page 10: Safety Decal Location

    www.braveproducts.com 800-350-8739 WARNING 1. READ AND UNDERSTAND OPERATOR’S MANUAL AND SAFETY SIGNS BEFORE STARTING. 2. STOP ENGINE, DISCONNECT SPARK PLUG WIRE AND WAIT FOR ALL MOVING PARTS TO STOP BEFORE SERVICING, MAINATAINING, ADJUSTING OR CLEANING. 3. KEEP HANDS, FEET, HAIR OR CLOTHING AWAY FROM MOVING PARTS. 4.
  • Page 11: Before Operating

    www.braveproducts.com 800-350-8739 WARNING WARNING ROTATING PART HAZARD KEEP AWAY TO PREVENT SERIOUS INJURY OR DEATH ROTATING PARTS: EXCESSIVE TOWING SPEED CAN CAUSE SERIOUS INJURIES OR DEATH. 1. INSTALL, CLOSE AND SECURE ALL GUARDS, SHIELDS AND HOODS BEFORE OPERATING. DO NOT EXCEED 45 MI/HR. (73 KM/HR.) 2.
  • Page 12: Operating Instructions

    www.braveproducts.com 800-350-8739 All mixers come without oil in ENGINE AND GEAR REDUCER COMPARTMENT. GX240 ENGINES W/ 6:1 REDUCER BOX has TWO (2) oil compartments. Running an engine without lubrication may damage this unit. • AIR CLEANER - Check to ensure elements are in good condition and properly installed. •...
  • Page 13: Adding Fluids & Towing

    www.braveproducts.com 800-350-8739 6. Move the engagement lever into the "MIX" position and load the mixer. Do not pour material before paddles are spinning, this can result on mixer damage and will void the unit warranty. 7. After loading a batch of mortar, it is recommended to add water before adding a second bag.
  • Page 14: Service Instructions

    www.braveproducts.com 800-350-8739 10. SERVICE INSTRUCTIONS • Never service or lubricate the unit engine while running. • After servicing the unit, restore and fasten all guards, shields, and covers to their original positions. • Never drain oil into the ground, into open streams, or down sewage drains. ENGINE See engine owner´s manual maintenance schedule.
  • Page 15: Replacements

    www.braveproducts.com 800-350-8739 12. REPLACEMENT Parts Tolerance or Replacement Cycle Engine Components  Refer to your engine manufacturer´s Owner´s Manual V-Belts  Replace if stretched to the point that the idler does not work properly. Replace the V-belts if they are cracked or torn.
  • Page 16 www.braveproducts.com 800-350-8739 MODEL – Steel Drum BRPMM106H BRPMM108H Batch Capacity bags 1 - 2 bags 2½ - 3 bags Total Capacity cu.ft. (Lt) 7.21 cu. ft (204) 9.45 cu. ft (267) Mixing Capacity cu.ft. (Lt) 6 cu. ft (170) 8 cu. ft (230) Engine Power Honda GX240 Honda GX240...
  • Page 17: Torque Chart

    www.braveproducts.com 800-350-8739 14. TORQUE CHART 800-350-8739 MBRPMM106H Rev. A.1 Page 17...
  • Page 18: Parts Breakdown

    www.braveproducts.com 800-350-8739 PARTS BREAKDOWN BRPMM106H & BRPMM108H STEEL DRUM – Pages 19-24 BRPMM206H & BRPMM208H POLY DRUM – Pages 25-30 800-350-8739 MBRPMM106H Rev. A.1 Page 18...
  • Page 19 www.braveproducts.com 800-350-8739 BRPMM106H & BRPMM108H STEEL ITEM PART # DESCRIPTION BRPMM106H BRPMM108H 0201CO01TQ DRUM MM6 (27-3/4") 0201KI01TQ DRUM ASSY COMPLETE MM6 (27-3/4") 0202CO01TQ DRUM MM8 (27-3/4”) 0202KI01TQ DRUM ASSEMBLY COMPLETE MM8 (27-3/4”) 0201CO01RJ DRUM GRID WITH BAG CUTTER MM6 0202CO01RJ DRUM GRID WITH BAG CUTTER MM8 SC3116200GAL GRID PIN COTTER, 3/16"...
  • Page 20 www.braveproducts.com 800-350-8739 STEEL DRUM BRPMM106H & BRPMM108H PART # DESCRIPTION BRPMM106H BRPMM108H 0202CR01CH SQUARE MAIN SHAFT MAIN 1-3/4 x 38-7/8 MM6 - MM8 0201CO01AS-1 CENTER PADDLE RIGHT ARM MM6 (1" THICKNESS) 0200CO01AS-1 CENTER PADDLE RIGHT ARM MM8 (1" THICKNESS) 0202CO01AS-1 PADDLE CENTER LEFT ARM MM6 (1"...
  • Page 21 www.braveproducts.com 800-350-8739 0201KI01AS-1 COMPLETE PADDLE SET MM6 (1" THICKNESS) 0200KI01AS-1 COMPLETE PADDLE SET MM8 (1" THICKNESS) 0201KI03AS RUBBER BLADE KIT MM6 0200KI03AS RUBBER BLADE KIT MM8 SPIRAL KIT ASSEMBLY 0201KI01ES MM6S SPIRAL BLADE KIT 0203KI01ES M8S SPIRAL BLADE KIT STEEL DRUM BRPMM106H &...
  • Page 22 www.braveproducts.com 800-350-8739 0000RF02TQ CONTROL HANDLE INSIDE GRIP HOLDER 0200CO01CU ENGAGEMENT CONTROL HANDLE LEVER MM6 - MM8 0200CO01CH TOWING/DUMPING SPRING LOADED LOCK PIN 00PE038112 CONTROL HANDLE LOCK PIN 3/8" X 1-1/2" TCCN012GAL DRUM PILLOW BLOCK HEX NUT 1/2" WELDED TO FRAME TOCD012134 HEX HEAD CAP SCREW 1/2"...
  • Page 23 www.braveproducts.com 800-350-8739 BRPMM106H & BRPMM108H STEEL DRUM PART # DESCRIPTION BRPMM106H BRPMM108H 0000RF01GA SHROUD RUBBER SCREW 0200CO01GA SQUARE SHROUD ASSEY COMPLETE MM6 – MM8 0200KI01GA SHROUND ASSEMBLY PUSH STOP WITH ENGINE HARNESS ENGINE KILL SWITCH (NO HARNESS) – BLACK 0000RF04GA 816769AS NO ENGINE KILL SWITCH (NO HARNESS) - 816769AS 0000RF02GA...
  • Page 24 www.braveproducts.com 800-350-8739 BRPMM106H & BRPMM108H STEEL DRUM TRANSMISSION PART. # DESCRIPTION BRPMM106H BRPMM108H 0200CR01TR TRANSMISSION SHAFT 1" x 7-1/4" 0200TU01TR TRANSMISSION SHAFT BUSHING 1" X 1-5/8" 0200CC03TR TRANSMISSION PULLEY & SHAFT KEY 1/4" x 1-7/8" 0000CU01TR TRANSMISSION KEY 1/4 x 1-1/4" 0200CR04TR TRANSMISSION PINION (12 TOOTH) 2-3/8"...
  • Page 25 www.braveproducts.com 800-350-8739 POLY DRUM PART # DESCRIPTION BRPMM206H BRPMM208H 0000BA20824 DRUM TRUNNION BRG KIT W/ FITTING GREASE 0200CH01TQ DRUM PIVOT MMP 0200HN01TQ DRUM FLINGER, 3.00 X 1.47 X .13 TCCS038GAL LOCK NUT HEX, 3/8" 0218FG02TQ DRUM TRUNNION MMP 0218PL03TQ SEAL RING DRUM MMP 0200HN02TQ DRUM SEAL MMP 0218FG01TQ...
  • Page 26 www.braveproducts.com 800-350-8739 0225CO01RJ FIXED GRILL MM8P TOCT014112 ALLEN BOLT, 1/4" x 1-1/2" 0218CO02RJ HINGED GRILL MM6P 0225CO02RJ HINGED GRILL MM8P 0218PL01TQ DRUM SHIM(S) (OPTIONAL) 0000GRH045 BEARING FITTING GREASE 45 DEG 0218LA02TQ REAR OUTSIDE DRUM CHANNEL MM6P 0225LA02TQ REAR OUTSIDE DRUM CHANNEL MM8P 0218CR01TQ PADDLE SHAFT MM6P 0225CR02TQ...
  • Page 27 www.braveproducts.com 800-350-8739 POLY DRUM BRPMM206H PART # DESCRIPTION BRPMM206H 0218FG01AS T571 END PADDLE & CENTRAL PADDLE LEFT ARM MM6P 0218FG03AS T574 END PADDLE & CENTRAL PADDLE RIGHT ARM MM6P 1000CC01ED T572 PADDLE KEY 3/8" x 1-3/4" 0218FG02AS T573 PADDLE END BRACKET MMP TCCS012GAL T106 HEX LOCKNUT 1/2"...
  • Page 28 www.braveproducts.com 800-350-8739 POLY DRUM BRPMM208H PART # PART # DESCRIPTION BRPMM208H 0225FG01AS T582 END PADDLE & CENTRAL PADDLE LEFT ARM MM8P 0225FG02AS T583 END PADDLE & CENTRAL PADDLE RIGHT ARM MM8P 0218FG02AS T573 PADDLE CAP TOCD012300 T481 BOLT, HEXHD, 1/2" X 3" TCCS012GAL T106 LOCK NUT, 1/2"...
  • Page 29 www.braveproducts.com 800-350-8739 POLY DRUM BRPMM206H & BRPMM208H M.I.D. # PART # DESCRIPTION BRPMM206H BRPMM208H 0218CO01CH T499 FRAME MM6P 0225CO01CH T550 FRAME MM8P CA03316GAL T501 5/16" SAFETY CHAIN 0000CO03LZ T118-V PINTLE HITCH (VERTICAL HOLE) 0000CO04LZ T119-V 2"BALL HITCH (VERTICAL HOLE) SR00036EXT T110 GRID/HITCH HAIR LOCK PIN 3/16"...
  • Page 30 www.braveproducts.com 800-350-8739 POLY DRUM BRPMM206H & BRPMM208H PART # DESCRIPTION BRPMM206H BRPMM208H 0000RF01GA SHROUD RUBBER SCREW 0200CO01GA SQUARE SHROUD ASSEY COMPLETE MM6 - MM10 0200KI01GA SHROUND ASSEMBLY PUSH STOP WITH ENGINE HARNESS 0000RF04GA ENGINE KILL SWITCH (NO HARNESS) BLACK 816769AS NO ENGINE KILL SWITCH (NO HARNESS) - 816769AS 0000RF02GA SHROUD SPRING LOADED HOOK ASSEMBLY...
  • Page 31 www.braveproducts.com 800-350-8739 MANUF. # DESCRIPTION BRPMM206H BRPMM208H 0200CR01TR TRANSMISSION SHAFT 1" x 7-1/4" 0200TU01TR TRANSMISSION SHAFT BUSHING 1" X 1-5/8" 0200CC03TR TRANSMISSION PULLEY & SHAFT KEY 1/4" x 1-7/8" 0000CU01TR TRANSMISSION KEY 1/4 x 1-1/4" 0200CR04TR TRANSMISSION PINION (12 TOOTH) 2-3/8" X 2-1/2" 0200FG02TR 96 TOOTH BULL GEAR 14-1/4"...
  • Page 32: Warranty

    www.braveproducts.com 800-350-8739 800-350-8739 MBRPMM106H Rev. A.1 Page 32...
  • Page 33: Warranty Registration

    www.braveproducts.com 800-350-8739 800-350-8739 MBRPMM106H Rev. A.1 Page 33...
  • Page 34 www.braveproducts.com 800-350-8739 BRAVE A Brand of: Great Northern Equipment Distributing, Inc. 20195 S. Diamond Lake Road, STE 100 Rogers, MN 55374 800-350-8739 MBRPMM106H Rev. A.1 Page 34...

This manual is also suitable for:

Brave brpmm206hBrave brpmm108hBrave brpmm208h

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