YORKVILLE Synergy SA102 Service Manual
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YORKVILLE Synergy SA102 Service Manual

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WORLD HEADQUARTERS
CANADA
U.S.A.
Yorkville Sound Limited
Yorkville Sound Inc.
550 Granite Court
4625 Witmer Industrial Estate
Pickering, Ontario
Niagara Falls, New York
L1W 3Y8 CANADA
14305, USA
Voice: 905-837-8481
Voice: 716-297-2920
Fax: 905-837-8746
Fax: 716-297-3689
SERVICE MANUAL
Synergy SA102
SMT Disclaimer
Due to the complex nature of the use of SMT installed components
in Yorkville equipment, we highly caution all service technicians in
attempting to repair or replace SMT factory installed components.
Many of these components may be glued prior to initial soldering.
Replacing SMT components requires expensive
specialized de-soldering equipment and training.
Yorkville Sound will repair and replace defective SMT components
to ensure proper quality assurance and installation is maintained.
SA102
Manual-Service-SA102-00-1v0 • May 21, 2021

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Summary of Contents for YORKVILLE Synergy SA102

  • Page 1 Due to the complex nature of the use of SMT installed components 550 Granite Court 4625 Witmer Industrial Estate in Yorkville equipment, we highly caution all service technicians in Pickering, Ontario Niagara Falls, New York attempting to repair or replace SMT factory installed components.

  • Page 2: Important Safety Instructions

    IM PORTAN T S A F E TY I NS TRU C TI ONS This lightning flash with arrowhead symbol, within The exclamation point within an equilatereal triangle is intended to alert the an equilateral triangle, is intended to alert the user to the presence of user to the presence of important operating and maintenance (servicing) uninsulated “dangerous voltage”...
  • Page 3 SERIAL NUMBER LA MISE À LA TERRE ASSURÉE PAR LA TIGE CENTRALE DE CETTE FICHE! 4 0 8 0 0 0 1 DESIGNED & MANUFACTURED BY YORKVILLE SOUND • TORONTO, CANADA DISCONNECT POWER BEFORE SERVICING! DEBRANCHER L’APPAREIL AVANT D’ENLEVER LES COUVERCLES! NO USER SERVICEABLE PARTS INSIDE.

  • Page 4: Specifications

    Specifications System Type Active Full-Range Powered Speaker Active or Passive Active Program Power (watts) 1200 watts Program (2400 watts Peak) Biampable Biamp Measured Max SPL (C-Weighted, Max Hold) 127 dB Continous 133 dB Peak Frequency Response (Hz +/- 3dB) 60Hz-18k Modèle de projection 30x45 Asymmetrical (7 Haut, 38 Bas) Crossover Frequency (Hz)

  • Page 5: Spécifications

    Spécifications Type de système Haut-parleur actif à large bande Actif ou passif Actif Puissance du programme (watts) 1200 watts en programme (2400 watts en crête) Biampable Bi-amplification NPA maximum mesuré (pondéré C, maintien maximum) 127 dB en continu 133 dB en crête Réponse en fréquence (Hz +/- 3dB) 60Hz-18k Modèle de projection...
  • Page 6 B l o c k D i a g ra m SA1 0 2 DE SI G N ED & MA NUFACT UR ED B Y YO R KV ILL E SOU ND Limit Clip Input Output Microcontroller Output Level HP Adjust block-diagram-SYNERGY-SA102-00-1v0...
  • Page 7 M1498 02 Parts Reference List 9/25/2020 YS # Description YS # Description YS # Description R136 7871 470P 50V 5%CAP 0603 SMT NPO 7621 W100 1K0 1% 0805 SMT RES 7867 W500 2K2 5% 2010 SMT RES 7969 _10U 16V 20%CAP 0805 SMT X5R 7867 W500 2K2 5%...
  • Page 8 M1703 01 Parts Reference List 9/29/2020 YS # Description YS # Description YS # Description YS # Description AI-ASS C111 R178 M1703-59 SA153 DSP 7767 100N 16V 10%CAP 0603 SMT X7R 7795 W063 4K02 1% 0603 SMT RES 7649 W125 1K50 1% 0805 SMT RES C112 R179...
  • Page 9 M1813 01 Parts Reference List 9/29/2020 YS # Description YS # Description YS # Description AI-ASS M1813-59 SA153 INPUT 8178 470P 250V 5%CAP 0603 SMT NP0 8178 470P 250V 5%CAP 0603 SMT NP0 4010 XLR FEML PCB MT VERT 24MM AA-SERIES 4140 XLR MALE PCB MT VERT 24MM A-SERIES 4140...
  • Page 10 M1910 01 Parts Reference List 9/29/2020 YS # Description YS # Description YS # Description AI-ASS M1910-59 SA102 POWER SUPPLY 3392 250 MALE TAB .2IN T&R 5882 220N 250VDC 10%CAP BLK RAD PLY FLM 2358 9 CIR XH-HEADER 0.098IN 5882 220N 250VDC 10%CAP BLK RAD PLY FLM 2328 8 CIR XH-HEADER...
  • Page 11 Assembly History Assembly.SCHDOC History.SCHDOC WOOFER AMP HORN AMP W1_:1 W1_:2 MUTE MUTE W1_:3 MUTE -15V -15V W1_:4 -15V -80V_H -80V_H -24V W1_:5 -24V -80V_H +24V +24V W1_:6 +24V -24V -24V -24V W1_:7 -24V LVGND LVGND W1_:8 LVGND -44V -44V W1_:9 -44V +15V +15V...
  • Page 12 R61_3T +80VH +80V_H W125 0805 +80V_H R139 R61_2T W1:25 250V IRF530NS W100 0805 SOT-23 7840 0805 R137 R140 100R D2PAK 1W00 1W00 R106_2T +44V 16V0 2512 2512 W250 W1:21 SOT-23 1206 D5_3T +44V +44V R138 250V MURA240T3 W100 SOT-23 403D W500 W500 0805...
  • Page 13 +15V W1:10 MC7815BDT +15V +24V +15V 7846 +24V DPAK3 1W00 W1:6 2512 100N SOT-23 0805 0805 LVGND_ LVGND LVGND W1:8 SOT-23 0805 LVGND 1W00 DPAK3 100N 2512 7847 0805 -15V -24V -15V 0805 MC79M15CDT ClassName: WoofOut -15V W1:4 2512 ClassName: Hi+ +80V +80V 200V...
  • Page 14 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY DATE VER# DESCRIPTION OF CHANGE OCT-4-2017 RELEASED VERSION 2. APR-27-2018 9129 MOVED R61_3T AWAY FROM 80V CONNECTOR PAD Aug-08-2019 9449 C12&C23 to 10U/25V. Change VBE res to center trim pot. Add D4 to cut turn off noise. FEB-03-2020 9508 Added 1N cap and 47R resistor between gate and source of Q10...
  • Page 15 M1498 M1498 100N IRS20957S 3K32 7844 100K0 200V 200V 200V 348R0 MC7815BDT 100N 7K50 100N 100N MC79M15CDT 200V 470P 200V 2K74 7883 R61_3T D6_3T D5_3T R109 R97_3T 450V MURA240 MURA240 100N IRF530NS 16V0 ZD10 IRF9530NS 16V0 100R 250V 250V R139 100R 250V 2SC4027...
  • Page 16 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES PCB HARDWARE SCREWS AND BOLTS 1-Place Connector (#7883) on all boards on panel BEFORE Reflow Oven. Assembly Section: M1498/M1501 Product(s): THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD. PCB#: X8025 Rev#:...
  • Page 17 DESIGN HISTORY AND INFORMATION POTENTIOMETERS AND KNOBS CHANGE HISTORY DATE VER# DESCRIPTION OF CHANGE OCT-4-2017 RELEASED VERSION 2. APR-27-2018 9129 MOVED R61_3T AWAY FROM 80V CONNECTOR PAD Aug-08-2019 9449 C12&C23 to 10U/25V. Change VBE res to center trim pot. Add D4 to cut turn off noise. FEB-03-2020 9508 Added 1N cap and 47R resistor between gate and source of Q10...

  • Page 18: Limit Indicator

    PreAmp 100V U6:2 0805 100N 0805 CLIP MC33078 D1005 W125 W125 C143 D1005 1K800 1K02 CDSF4148 W100 W100 0805 0805 100N 475R0 CDSF4148 10K0 7817 From 1813 Input Jack 0805 0805 0805 R142 U7:1 0805 +SIG R143 LIMIT INDICATOR W1:1 NetC22_1 0805 470P...

  • Page 19: Mode Select

    +3V3 OSCILLATOR +3V3 +3V3_DSP 600R F0805 600R +3V3_DSP F0805 W100 100R +1V8 SUPPLY 7894 0603 0805 1206 0603 0805 0603 0805 SOT-23 475R0 MMBT5401 0805 12.288 +3V3_DSP NetQ1_1 DGND +3V3_uC +3V3 W125 R194 1K02 DGND W250 600R +3V3_DSP 0805 0603 0805 F0805 DGND...

  • Page 20: Low Output

    Output C113 HI OUTPUT R108 0805 R110 W100 W125 4K75 1K800 0805 0805 C115 U12:2 680P C117 R112 0805 R114 MC33079D W100 TO M1702 100N 4K75 W100 SO14 0805 U13:1 0805 200R 7668 AMP-OUTPUT 0805 C119 W6:9 C121 MC33078 W6 Input 0805 C122 R118...
  • Page 21 DESIGN HISTORY AND INFORMATION M1703V01P1 CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS/SWITCHES AND KNOBS DATE VER# DESCRIPTION OF CHANGE FUNCTION POT/SW YS# STYLE KNOB# 22-OCT-2018 RELEASED FOR PRODUCTION. LEVEL 9083 10043 3522 8637 MODE SELECT 4189 10045 "STYLE_P34" DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER#...
  • Page 22 POWER CLIP R214 562R0 8K25 1K62 470P 470P LEVEL 4189 9083 TJH5 200R 100N C107 R199 C141 100N 470P 470P 200R 3522 LIMITER 100N 100N 100R C105 R186 R189 R157 C101 4K75 R184 C132 C133 C106 100P 100N 4148 4K75 C113 100R C134...
  • Page 23 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES PCB HARDWARE 1_DO NOT STUFF W3 #4018 SCREWS AND BOLTS NUTS STANDOFFS MISCELLANEOUS 8637 THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD.
  • Page 24 DESIGN HISTORY AND INFORMATION M1703V01P1 CHANGE HISTORY POTENTIOMETERS AND KNOBS POTENTIOMETERS/SWITCHES AND KNOBS DATE VER# DESCRIPTION OF CHANGE FUNCTION POT/SW YS# STYLE KNOB# 22-OCT-2018 RELEASED FOR PRODUCTION. LEVEL 9083 10043 3522 8637 MODE SELECT 4189 10045 "STYLE_P34" DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER#...

  • Page 25: Input Jack

    W100 INPUT 100R 0805 250V INPUT 470P 0603 XLR FEML 2357 4010 IGND W2:4 XLR-ONE-GND W2:3 250V -SIG W2:2 470P 39K2 0603 +SIG W2:1 0805 W100 100R 0805 Male XLR THRU 1 THRU 1 4140 CON_HOLE_156 CON_HOLE_125 IGND 16AWG PREFUSED WIRE Male XLR THRU 2 15UH...

  • Page 26: Description Of Change

    DESIGN HISTORY AND INFORMATION CHANGE HISTORY DATE VER# DESCRIPTION OF CHANGE 22-OCT-2018 RELEASED FOR PRODUCTION. DATE VER# DESCRIPTION OF CHANGE DATE VER# DESCRIPTION OF CHANGE THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. Design Information And History Section: SYNERGY...
  • Page 28 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES SPECIAL PRODUCTION NOTES 1. PCBSA: R1 #6543 IS HAND INSERTED. THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD.
  • Page 29 DESIGN HISTORY AND INFORMATION CHANGE HISTORY DATE VER# DESCRIPTION OF CHANGE 22-OCT-2018 RELEASED FOR PRODUCTION. DATE VER# DESCRIPTION OF CHANGE DATE VER# DESCRIPTION OF CHANGE THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION.
  • Page 30 M1498-AMP 26 Pin Connector OutHi- W1:1 OutHi+ W1:2 PS_GND MUTE W1:3 -15V_ W125 W1:4 0805 10R0 -88V W1:5 +24V W1:6 OutHi+ W6_:9 -24V W1:7 OutHi- W6_:8 LVGND_ 8283 W1:8 W6_:7 FROM M1703 DAC-output HI_FDBK W6_:6 PS_GND W250 -44V W1:9 100V 4.7UH W6_:5 0805...

  • Page 31: Power Supply

    ClassName: HIDC ClassName: HIDC K1:3 MUTE ON/OFF W500 W500 033MA 2010 2010 ES1J 0W35 110VDC DO-214AC 43V0 W125 W125 SOT-23 MMBT5401 274K 7837 W500 W500 RELAY 2C 0805 0805 0805 2010 2010 0W35 ES1J 43V0 -20V UNMUTE 4137 DO-214AC 10K0 Elec 18V0 4.3X3.9...
  • Page 32 DESIGN HISTORY AND INFORMATION CHANGE HISTORY DATE VER# DESCRIPTION OF CHANGE 21-JAN-2021 Release for production DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. Design Information And History Section: SA102...
  • Page 33 SPKR 2358 2328 MBS4992 5190 ES1J 192UH ES1J 6562 Yorkville Yorkville 2019 2019 S/N LABEL 5860 120K0 3300U 4U7/100V 5933 HIOUT 5860 3300U 3392 10R0 10R0 -88V +88V LOOUT 6535 5670 26 PIN 3300U 5670 4700U/100V 3300U 5910 4700U/100V 5910...
  • Page 34 PCB ASSEMBLY DOCUMENTATION SPECIAL PRODUCTION NOTES 1_ APPLY RTV UNDER OUTPUT COIL L7 AND TIE WRAP. 2_ BEND FLAT C2 AND C4 APPLY RTV. 3_ APPLY RTV IN BETWEEN C1 AND K1 C43 AND C42 C42 AND C44 C41 AND C44 4_ Q5 #5190 AND W5 TAB #3392 ARE HAND INSERTED.
  • Page 35 DESIGN HISTORY AND INFORMATION CHANGE HISTORY DATE VER# DESCRIPTION OF CHANGE 21-JAN-2021 Release for production DATE VER# DESCRIPTION OF CHANGE PINOUT DIAGRAMS DATE VER# DESCRIPTION OF CHANGE THIS SHEET CONTAINS A CHANGE HISTORY LOG, A LIST OF THE POTS & KNOBS AND A LEADS & PINS REFERENCE SECTION. Design Information And History Section: SA102...
  • Page 36 7. HF (High Frequency) Adjust Selector PowerCON TRUE looping power cord. Check with your local Yorkville The HF Adjust switch is used to set the relative high frequency level of dealer for availability of these accessory cords.
  • Page 37 PowerCON TRUE mâle à femelle. Vérifiez auprès de 7. Sélecteur de Réglage HF (Haute Fréquence) votre revendeur Yorkville local la disponibilité de ces cordons accessoires. Le commutateur HF Adjust est utilisé pour régler le niveau relatif des hautes fréquences du SA102.
  • Page 38 Yorkville Sound 550 Granite Court Pickering, Ontario Canada L1W 3Y8 www.yorkville.com Auto Attend: (905) 837-8550 Fax: (905) 837-8746...

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