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BB100 Hire Series High Pressure Blasters
OPERATION & MAINTENANCE MANUAL
Covers:
1,200 PSI ELECTRIC COLD WATER BLASTER (BB100 EK)
2,000 PSI PETROL COLD WATER BLASTER (BB100 EX)
June 2016
Aussie Pump Blasters.... Built to a Hire Spec
Aussie Pumps
IMPORTANT:
TO REDUCE RISK OF INJURY, READ
OPERATING INSTRUCTIONS CAREFULLY
BEFORE USING EQUIPMENT
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Summary of Contents for Aussie Pumps BB100 Hire Series
- Page 1 Aussie Pumps BB100 Hire Series High Pressure Blasters OPERATION & MAINTENANCE MANUAL Covers: 1,200 PSI ELECTRIC COLD WATER BLASTER (BB100 EK) 2,000 PSI PETROL COLD WATER BLASTER (BB100 EX) June 2016 IMPORTANT: TO REDUCE RISK OF INJURY, READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING EQUIPMENT Aussie Pump Blasters….
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Page 2: Table Of Contents
Aussie Pumps June 2016 AUSSIE ECO CLEAN BB100 SERIES OPERATING AND MAINTENANCE INSTRUCTIONS Contents Page Warranty ………………………………………………………………………………………………… Safety Precautions …………………………………………………………………………………….. Assembly & Use ……………………………………………………………………………………….. A. Machine Preparation (initial set up) ………………………………………………………. B. Hose Connections ………………………………………………………………………….. C. Before Starting Machine …………………………………………………………………... -
Page 3: Warranty
Only carry out maintenance or repairs described in this manual. ALL other work should be performed by your local authorised Aussie Pumps Service Agent. 18. DO NOT allow minors to operate this machine. 19. DO NOT lend this machine without this instruction manual. - Page 4 Aussie Pumps June 2016 21. DO NOT operate this machine when you are fatigued. 22. Never modify your machine in any way. 23. Have a thorough knowledge of machine's controls. Ensure you know how to stop machine and release pressure quickly.
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Page 5: Assembly & Use
Aussie Pumps June 2016 ASSEMBLY & USE Before proceeding with assembly of your new Aussie Eco Clean high pressure blaster, check that all parts listed below are included. 1 Gun handle assembly (A) 1 High pressure hose with pigtail wrap ... -
Page 6: Hose Connections
Aussie Pumps June 2016 Hose Connections Connect high pressure hose to machine outlet. Connect gun/lance assembly to high pressure hose. Check inlet water filter is clean then connect water supply hose to machine. Incoming water supply must deliver double the flow of the machine. If questionable, check supply at machine. -
Page 7: Stopping Machine
Aussie Pumps June 2016 WARNING ..DO NOT RUN ON EXCESSIVE BY-PASS SWITCH MACHINE OFF WITHIN TWO MINUTES OF CEASING OPERATION AS EXCESSIVE BY-PASS CAN CAUSE HEAT BUILD UP IN PUMP AND SUBSEQUENT DAMAGE. EXCESSIVE BY PASS RUNNING VOIDS WARRANTY!! -
Page 8: Care & Maintenance
Aussie Pumps June 2016 CARE & MAINTENANCE: AFTER EACH USE If there is a danger of freezing anti-freeze should be mixed with the flush water or the machine must be completely drained. After the final flush stop the machine. DO NOT allow the machine to idle for more than 15 seconds. -
Page 9: Troubleshooting
Aussie Pumps June 2016 TROUBLE SHOOTING GUIDE Symptoms Cause Action No pressure Unloader jammed Replace unloader valve Worn unloader valve Replace unloader valve Debris in pump valves Wash out pump , flush manifold and install inlet water filter, clean valves... - Page 10 Further troubleshooting information relating to the engine can be found in the engine operators manual FREE BERTOLINI TRIPLEX PUMP MAINTENANCE GUIDE …. Call for your copy or download from the Aussie Pumps website www.aussiepumps.com.au Check out the customer service & spares page for ….
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Page 11: Aussie Blaster Pressure Testing & Setting Instructions
Aussie Pumps June 2016 AUSSIE BLASTER PRESSURE TESTING & SETTING AUSSIE PRESSURE CLEANER TEST SET Everybody knows that professional pressure cleaners occasionally need to have their pressure tested and sometimes reset. Doing this efficiently, and in line with our professional recommendations is not easy unless you have the right equipment. -
Page 12: Unloader Setting-Engine Powered Blaster
Aussie Pumps June 2016 UNLOADER SETTING …. ENGINE POWERED AUSSIE BLASTER The following steps should be taken to set the water pressures, with the unit running. 1. Before setting the pressure, the lock nut (C) on the safety valve should be undone and the adjusting bolt (D), should be screwed in all the way. -
Page 13: Pressure Testing & Unloader Adjustment - Electric Powered Blasters
Aussie Pumps June 2016 PRESSURE TESTING & UNLOADER ADJUSTING …. ELECTRIC POWERED BLASTERS 1,200 PSI ELECTRIC MOTOR COLD WATER BLASTERS Connect machine to mains pressure water supply, ensuring that water is passing freely through the pump at the correct flow rate for specified pump by holding the gun trigger open. -
Page 14: Replacement Parts
Aussie Pumps June 2016 REPLACEMENT PARTS 1,200 PSI ELECTRIC MOTOR & 2,000 PSI PETROL MOTOR COLD WATER BLASTERS MODEL: BB100K/EX17 BB100H/EX17 MODEL: BB100EH BB100EK Part No Description BB100EH BB100K/EY20 Electric drive Engine drive Nozzles C915035M HP NOZZLE (15º ANGLE, TIP SIZE 35) -
Page 15: Pump Exploded View
Aussie Pumps June 2016 PUMP EXPLODED VIEW WEL 744 KIT 64 WBL 1111 & 1114 Full pump exploded view information available online …. www.aussiepumps.com.au (check our the Customer Service & Spares page) Aussie BB Hire Series … Operation & Maintenance Manual... -
Page 16: Service Schedule
WARNING OVER SPEEDING Do not operate machine at over 3200rpm (engine speed). Over speeding can cause serious pump damage. EXCESSIVE BYPASS Do not run on excessive by-pass. Switch machine off within two minutes of ceasing operation as excessive by-pass can cause heat build up in pump and subsequent damage. Excessive bypass running voids warranty.
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