Solfex SOLAR CANOPY Installation Manual

Solar canopy pv mounting system

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SOLAR CANOPY PV MOUNTING SYSTEM
INSTALLATION MANUAL

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Summary of Contents for Solfex SOLAR CANOPY

  • Page 1 SOLAR CANOPY PV MOUNTING SYSTEM INSTALLATION MANUAL...
  • Page 2: Table Of Contents

    Contents Solar canopy — for universal use on flat roofs Introduction Short description Intended use Standards and technical directives About this manual Safety Basic safety instructions Working on roofs Warnings Operator‘s responsibilities Technical description System overview Scope of delivery Technical specifications...
  • Page 3: Introduction

    Introduction 1.1 Short description 1.4 About this manual The SolarFrame flat roof system is a robust mounting Subject system for PV modules on flat roofs. It consists of alumin- ium triangles, aluminium support rails and all necessary This manual details the installation and assembly of the SolarFrame flat roof system.
  • Page 4: Safety

    Safety 2.1 Basic safety instructions • Do not carry materials on to the roof via ladders, The following basic safety instructions and the warning notes are an essential part of this manual and are of but rather use suitable lifting gear. fundamental importance for handling the product.
  • Page 5: Operator's Responsibilities

    • Ensure that any necessary roof penetrations are professionally sealed. • Ensure that the appropriate lifting equipment is used for the mounting process. • Ensure that only Solfex Ltd components are used, also in case of replacement. Otherwise the warranty claim is void.
  • Page 6: Technical Description

    Technical description 3.1 System overview Components: a Triangle (shown here with foot brackets) All system components are described below. The design b Triangle (shown here with ground rail) of the individual system components may vary. c X-Stone d Base rail 13/58 They are dependent on: e Splice 13/58 (not visible) f Telescoping end piece 13/58...
  • Page 7: Scope Of Delivery

    3.2 Scope of delivery All system parts and requisite small parts which are required for installation are included in the delivery. The precise scope of supply will depend on the size and number of PV modules which you specify when ordering. No description is included for materials for special substructures that may be required in addition to standard materials to accommodate the construc-...
  • Page 8: Technical Specifications

    3.3 Technical specifications Depth of the frame unit: see table A below Support profile, base rails Extruded aluminium (EN AW 6063 T66) All other profiles Aluminium (EN AW 6060 T6) Accessories Stainless steel (V2A) Back plate Aluminium (EN AW 5005) SolRec base plate 3.4 Operating conditions Application range...
  • Page 9 Landscape installation a Height of the frame unit: see table B below g Drill hole size in the foot brackets: 11 mm or 13 mm, b Pitch: 20°, 25°, 30° depending on selection c Distance between the rows: according to project plan h Ground rail, hole pattern for triangle models A and B: d Distance to ground: at least 8 cm, depending on see illustration I below...
  • Page 10: Important Mounting Information

    Important mounting information 5.1 Mounting aids and required tools 5.2 Additionally required materials You will need the following tools to install the system: Depending on the system plan, the following additional • 6 mm Allen key materials may be necessary: •...
  • Page 11: Installing The System

    6.2 Installing the system Mounting the triangles • While maintaining the planned spacing, arrange the triangles so they are parallel, and fix them with the designated connecting materials. Material damage due to inappropriate material selection Inappropriate fixation material can cause the triangles to rip out, roof damage and leakage. WARNING •...
  • Page 12 Install base rail • Mount 2 horizontal base rail sections per row of triangles. • Align and position the rails according to the selected module dimensions (distance between the rails, see page 9 point j and k). • Lay the rails with the smooth side down on the triangles and fasten them loosely to the vertically-mounted x-stones on the side.
  • Page 13 Attaching the diagonal struts • Mount 2 diagonal struts per unit on the left and • Drill a hole with diameter of 9 mm at the marked right ends of the row. location. • Loosely mount one end of the diagonal in the lowest •...
  • Page 14: Installing The Modules

    6.3 Installing the modules 6.3.1 Portrait installation CAUTION Module positioning • Place the modules on the rails so Material damage due to that the slip-guard bolts are in improper mounting the lowest rail channel. • Improperly fastened module (end) clamps may rip out. •...
  • Page 15: Landscape Installation

    6.3.2 Landscape installation Mounting the lower module end clamps for landscape installation • Fix two module end clamps per module to the lower base rail. • Insert the Quickstone of the end clamp into the side channel of the rail and fasten loosely. •...
  • Page 16 SOLFEX Ltd Energy Arena Bannister Hall Works off Shop Lane Preston Lancashire PR5 4DZ Tel: +44 1772 312847 Fax: +44 1773 335277 www.solfex.co.uk...

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