Related Manuals for Golden engineering X-RAY XRS4
Summary of Contents for Golden engineering X-RAY XRS4
- Page 1 X-RAY 18-20V X-RAY GENERATORS OPERATOR’S MANUAL XRS4 XRS3 XR200 XR150 JULY 2021 ORIGINAL INSTRUCTIONS Golden Engineering Portable X-ray Technology...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION 3 WARNINGS 4 PHYSICAL DESCRIPTION 5 CONTROL MODULE 7 REAR VIEW 8 PHYSICAL DESCRIPTION 9 REMOTE CABLE CONNECTOR 11 DESCRIPTION OF OPERATION 12 OPERATING INSTRUCTIONS 13 RECOMMENDED PULSE SETTINGS 15 NAVIGATING THE MENU 16 HOME SCREEN - PULSES, DELAY, TRAINS 16 BASIC NAVIGATION 16... - Page 3 WARRANTY 34 RETURNING UNIT FOR REPAIR 34...
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Page 4: Introduction
WARNINGS and OPERATING INSTRUCTIONS sections of the manual before operating the device. X-ray generators from Golden Engineering are industrial type open beam X-ray generators intended to radiograph inanimate objects. The devices are a pulsed X-ray device that produces X-ray pulses of very short duration (10-50 nanoseconds). -
Page 5: Warnings
WARNINGS The X-ray generators from Golden Engineering are pulsed X-ray generators that emit hazardous ionizing radiation when pulsing. The unit should only be operated by authorized personnel who are properly trained to safely operate the X-ray generator. The X-ray generator must be registered with proper authorities prior to use and should not be used to intentionally expose humans. -
Page 6: Physical Description
PHYSICAL DESCRIPTION HIGH VOLTAGE PULSER/TUBEHEAD The main body of the X-ray Generator is the tube head. The head contains the tube cavity, cold cathode type X-ray tube, spark gap, high voltage capacitor, and transformer. XR150 20V BEAM ANGLE LABEL XRS3 COLLIMATOR The standard collimator located on the front of the... - Page 7 BATTERY BATTERY PACK. The standard battery pack is a DeWalt® 20V 2 amp hour Li Ion battery (DCB203). XR200 PICATINNY RAIL The X-ray generator is equipped a 21 mm picatinny rail located on each side of the housing. CONTROL MODULE RADIATION WARNING LABEL The main user interface for the X-ray generator located on top of...
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Page 8: Control Module
CONTROL MODULE BEAM ANGLE LABEL LIQUID CRYSTAL DISPLAY (LCD) The 80 character LCD is the main X-RAY PULSING LIGHTS interface with the unit. See the Operating Instructions for more details Blinks once per second after time on the various control screens. delay button or remote cable button is pressed to warn that the X-ray Generator is going to pulse. -
Page 9: Rear View
REAR VIEW NEGATIVE - TEMPERATURE SENSOR POSITIVE + BATTERY TERMINAL BLOCK REMOTE CABLE Rear View CONNECTOR BATTERY PACK The standard battery pack is a DeWalt® 20V 2 amp- hour Li Ion battery (DCB203). The units are compatible with batteries up to 12 amp-hours. BATTERY CHARGER The standard battery charger is the DeWalt®... -
Page 10: Physical Description
PHYSICAL DESCRIPTION QUICK RELEASE TRIPOD MOUNT TRIPOD MOUNT RELEASE TAB NAMEPLATE LABEL The nameplate identification label located on the bottom of the generator lists the XRS3 - bottom manufacturer’s name, model number, serial number, weight, volt, amp, and production date. - Page 11 BASE The base of the unit contains an identification label and a ¼-20 brass insert compatible with standard camera tripods. The XR150, XR200, and XRS3 bases also accommodate a quick release external tripod mount. All units feature rubberized non-skid feet for stability when not using a tripod.
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Page 12: Remote Cable Connector
REMOTE CABLE CONNECTOR The X-ray Generator is equipped with Lemo “K” series connector located on the lower left corner of the back of the control module. This is where the remote cable or imaging system cable is attached. Depending on the options of the unit, this may either be 5 pin or 7 pin connector. -
Page 13: Description Of Operation
DESCRIPTION OF OPERATION The block diagram below illustrates how the X-ray generator functions. The following sequence of events takes place each time the unit is fired: 1. User initiates operation of the machine. 2. The controller sends a signal to the converter to begin oscillating. 3. -
Page 14: Operating Instructions
OPERATING INSTRUCTIONS Determine Pulse Initiation Method Remote Cable Time Delay Attach Battery Attach Battery Attach Battery Connect System Attach Remote Cable Position X-ray Generator* Position X-ray Generator* Position X-ray Generator* Turn on X-ray Generator using key and turning clockwise 1/4 turn Turn on X-ray Generator Turn on X-ray Generator using key and turning... - Page 15 The following are basic operation instructions to take an X-ray image using the X-ray generator. Certain applications may require modifications to these basic procedures. * The X-ray generator should be positioned directly in front of the object to be X-rayed and the imager placed directly behind the object to be X-rayed.
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Page 16: Recommended Pulse Settings
RECOMMENDED PULSE SETTINGS The chart below lists approximate pulses necessary to penetrate various materials. Settings vary depending on imaging system used. Refer to imaging system instructions for more information. MATERIAL PULSE SETTING XR150 20V XR200 XRS3 XRS4 Cardboard, light wood, plastic Light metal 5-10 Steel ¼”... -
Page 17: Navigating The Menu
NAVIGATING THE MENU HOME SCREEN - PULSES, DELAY, TRAINS This is the HOME screen. From here you can set the number of pulses, delay in seconds, and adjust the trains settings. See MANUALLY ENTERING PULSE TRAINS. Number of consecutive pulses that will be Pulses: sent when the unit is fired. -
Page 18: Pulse Count Exceeds Duty Cycle
PULSE COUNT EXCEEDS DUTY CYCLE DUTY CYCLE WARNING The 20V family of X-ray generators are light duty machines that are not made to pulse continuously. The maximum duty cycle for the units is 200 pulses every four minutes. In temperatures above 90°F (32.22°C) or continual use situations, rest a minimum of 30 sec every 50 pulses and 4 min after every 200 pulses. -
Page 19: Manually Entering Pulse Trains
MANUALLY ENTERING PULSE TRAINS Arrow down on the HOME screen to adjust Trains and BTWN settings. Trains indicates the number of consecutive pulse groups that will be sent. MULTIPLE PULSE TRAINS EXCEED DUTY CYCLE BTWN indicates the number of seconds Pulse train settings that exceed the duty cycle of 200 between pulse trains. -
Page 20: Working With Presets
NAVIGATING THE MENU WORKING WITH PRESETS Presets allow the operator to save settings that are commonly used, so they can be recalled when needed. This is useful for changing between different pulse train setups. DEFINE PRESETS The settings you wish to save as a preset must first be loaded HOME on the home screen. -
Page 21: Rename Presets
RENAME PRESETS To change character. To change position To save changes MOVING LEFT FROM THE FIRST CHARACTER WILL CANCEL LABEL CHANGES ASTERISK APPEARS WHEN WARRANTY BEEN VOIDED SAVES WHAT IS LOADED IN THE HOME SCREEN TO THE PRESET... -
Page 22: Menu Screen
MENU SCREEN DISABLE DUTY CYCLE WARNING This setting allows the operator to disable the duty cycle warning. This is necessary for some DR imaging systems. Leaving the USE THE ARROW KEYS TO duty cycle warning enabled may interfere SELECT THE MENU, THEN with normal operating parameters on PRESS ENTER TO NAVIGATE these systems. -
Page 23: View Lifetime Pulses
Disabling the failsafe circuit may be necessary if the Check Warning LED error message is displayed but the LED is actually working. This will allow the unit to continue operating but service may be required. Contact Golden Engineering. -
Page 24: Error Messages
ERROR MESSAGES The unit has reached the duty cycle of 200 pulses in less than 4 minutes and required a cool-down period of up to 4 minutes. Battery voltage is at or below 15V. It is not recommended to leave the unit powered on once this message is displayed. -
Page 25: Troubleshooting
TROUBLESHOOTING SYMPTOM TEST ACTION Stop and return unit for repair. Unit makes loud popping noise Continued use in this condition will while pulsing. cause additional damage to the unit. Oil leaking from unit. Return for repair. Replace or charge battery Check battery voltage Ensure battery is securely attached No “power on”... -
Page 26: Maintenance
If you do not have a kit, the unit must be sent back to Golden Engineering or an Authorized Distributor for tube replacement. Tube life is approximately 100,000 pulses. Under normal conditions the tube’s output will decrease slowly with use. -
Page 27: Instructions For Repair
INSTRUCTIONS FOR REPAIR DISASSEMBLY INSTRUCTIONS WARNING Risk of electric shock In some cases it may be necessary to disassemble an X-ray Remove battery before disassembling X-ray generator generator to replace a board, or to isolate the head to return just that part for service. -
Page 28: Instructions For Repair
INSTRUCTIONS FOR REPAIR REMOVING THE MAIN CONTROL BOARD Remove 3 screws holding processor Remove keyswitch connector Remove processor board. board to top REMOVING THE HEAD Remove one side of the housing. Remove the head and oscillator Remove the screws that hold the board. - Page 29 The XR150 should be returned for all service needs. Disconnect ribbon cable. Keep track of where each of the screws came from as you disassemble the unit. They are all T10, but have different thread SAVE THESE 3 SPACERS. and length THEY WILL BE LOOSE WHEN THE BOARD IS REMOVED.
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Page 30: Ce Certificates
CE CERTIFICATES... -
Page 32: Specifications
SPECIFICATIONS PHYSICAL DIMENSIONS INCLUDING BATTERY PACK XR150 20V XR200 XRS3 XRS4 MODEL 10.49 in 12.17 in 15.42 in 19.26 in LENGTH (26.65 cm) (30.91 cm) (39.17 cm) (48.92 cm) 3.54 in 4.26 in 4.26 in 4.80 in WIDTH (8.99 cm) (10.82 cm) (10.82 cm) (12.19 cm) -
Page 33: Spare Parts And Accessories
SPARE PARTS AND ACCESSORIES ITEM PART NUMBER Thumbwheel Key 2002000 Flat key 5951020 DeWalt Battery 20V DCB203 (2 Ah) 1800106 ® DeWalt Battery Charger (110V) DCB115 1800151 ® DeWalt Battery Charger (220V) DCB115 1800164 ® 5-Pin K Remote Cable 1809022 7-Pin K Remote Cable 1809030 ADAPTER CABLE (5 PIN K PLUG / 5 PIN B RECEPTACLE) - Page 35 WARRANTY Golden Engineering, Inc. warrants XR150-20V XR200, XRS3, and XRS4 X-ray units made and sold by it or its authorized representatives to be free of defects in materials and workmanship for a period of twelve (12) months from the date of shipment to the end user. Warranty does not cover maintenance required due to life.
- Page 36 Golden Engineering, Inc. 6364 Means Road, Box 185 Centerville, IN 47330 USA Phone: 1-765-855-3493...
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