Related Manuals for Golden engineering X-RAY XRS4MD
Summary of Contents for Golden engineering X-RAY XRS4MD
- Page 1 X-RAY MD X-RAY GENERATORS OPERATOR’S MANUAL XRS3MD XRS4MD NOVEMBER 2023 ORIGINAL INSTRUCTIONS Golden Engineering Portable X-ray Technology...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION 3 WARNINGS 4 DESCRIPTION OF OPERATION 5 OPERATING INSTRUCTIONS 6 EXCLUSION ZONE 8 RECOMMENDED PULSE SETTINGS 9 MAINTENANCE 10 X-RAY DOSE MEASUREMENT 10 TUBE REPLACEMENT 10 PHYSICAL DESCRIPTION 11 CONTROL MODULE 13 REAR VIEW 14 PHYSICAL DESCRIPTION 15... - Page 3 REMOVING THE CONTROL MODULE 31 REMOVING THE HEAD 33 SPECIFICATIONS 35 SPARE PARTS AND ACCESSORIES 36 CE CERTIFICATES 37 WARRANTY 38 RETURNING UNIT FOR REPAIR 38...
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Page 4: Introduction
WARNINGS and OPERATING INSTRUCTIONS sections of the manual before operating the device. X-ray generators from Golden Engineering are industrial type open beam X-ray generators intended to radiograph inanimate objects. The devices are a pulsed X-ray device that produces X-ray pulses of very short duration (10-50 nanoseconds). -
Page 5: Warnings
WARNINGS The X-ray generators from Golden Engineering are pulsed X-ray generators that emit hazardous ionizing radiation when pulsing. The unit should only be operated by authorized personnel who are properly trained to safely operate the X-ray generator. The X-ray generator must be registered with proper authorities prior to use and should not be used to intentionally expose humans. -
Page 6: Description Of Operation
DESCRIPTION OF OPERATION The block diagram below illustrates how the X-ray generator functions. The following sequence of events takes place each time the unit is fired: 1. User initiates operation of the machine. 2. The controller sends a signal to the converter to begin oscillating. 3. -
Page 7: Operating Instructions
OPERATING INSTRUCTIONS Determine Pulse Initiation Method Remote Cable Time Delay Attach Battery Attach Battery Attach Battery Connect System Attach Remote Cable Position X-ray Generator* Position X-ray Generator* Position X-ray Generator* Turn on X-ray Generator using key and turning clockwise 1/4 turn Turn on X-ray Generator Turn on X-ray Generator using key and turning... - Page 8 The following are basic operation instructions to take an X-ray image using the X-ray generator. Certain applications may require modifications to these basic procedures. * The X-ray generator should be positioned directly in front of the object to be X-rayed and the imager placed directly behind the object to be X-rayed.
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Page 9: Exclusion Zone
EXCLUSION ZONE The exclusion zone is based on firing 3000 pulses in an hour, which is slightly higher than the rated maximum duty cycle of the X-ray generator. The exclusion zone is different depending on which model and which collimator cap is installed. -
Page 10: Recommended Pulse Settings
RECOMMENDED PULSE SETTINGS The chart below lists approximate pulses necessary to penetrate various materials. Settings vary depending on imaging system used. Refer to imaging system instructions for more information. MATERIAL PULSE SETTING When firing to the side, the output is XRS3 XRS4 decreased by about 80%. -
Page 11: Maintenance
If you do not have a kit, the unit must be sent back to Golden Engineering or an Authorized Distributor for tube replacement. Under normal conditions the tube’s output will decrease slowly with use. If the tube is broken or the... -
Page 12: Physical Description
PHYSICAL DESCRIPTION HANDLE The handle of the XRS3MD is attached to the front and back of the Control Module. The handle of the XRS4 is integral to the bod XRS3MD HIGH VOLTAGE PULSER/TUBEHEAD The main body of the X-ray Generator is the tube head. - Page 13 BATTERY BATTERY PACK. The standard battery pack is a DeWalt® 20V 2 amp hour Li Ion battery (DCB203). CONTROL MODULE The main user interface for the X-ray generator located on top of the unit. PICATINNY RAIL The X-ray generator is equipped a 21 mm picatinny rail located on each side of the housing.
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Page 14: Control Module
CONTROL MODULE COLLIMATOR X-RAY PULSING LIGHTS Blinks once per second after time delay button or remote cable button LIQUID CRYSTAL DISPLAY (LCD) is pressed to warn that the X-ray The graphical LCD is the main interface Generator is going to pulse. The light with the X-ray generator. -
Page 15: Rear View
REAR VIEW REMOTE CABLE CONNECTOR Remote cable or computer communication cable. See REMOTE CABLE CONNECTOR section for more details. TEMPERATURE SENSOR NEGATIVE - POSITIVE + BATTERY TERMINAL BLOCK Rear View BATTERY PACK The standard battery pack is a DeWalt® 20V 2 amp- hour Li Ion battery (DCB203). -
Page 16: Physical Description
PHYSICAL DESCRIPTION BASE The base of the unit contains an identification label and a ¼-20 brass insert compatible with standard camera tripods. All units are now compatible with Arca-Swiss tripod mounts, and all units feature rubberized non-skid feet for stability when not using a tripod. NAMEPLATE LABEL The nameplate identification label located on the bottom... -
Page 17: Remote Cable Connector
REMOTE CABLE CONNECTOR The X-ray Generator is equipped with Lemo 7 pin “K” series connector located on the upper left corner of the back of the control module. This is where the remote cable or imaging system cable is attached. See the diagrams and table below for the details of each configuration. -
Page 18: Navigating The Menu
NAVIGATING THE MENU HOME SCREEN - PULSES, DELAY, TRAINS This is the HOME screen. From here you can set the number of pulses, delay in seconds, and adjust the trains settings. See MANUALLY ENTERING PULSE TRAINS. Number of consecutive pulses that will be Pulses: sent when the unit is fired. -
Page 19: Beam Direction
BEAM DIRECTION The Multi-directional X-ray generators are designed to be fired with either a Forward or Side collimator cap installed. The unit should not be fired without a cap installed. If the cap is missing, the unit will still fire, but the exclusion zone becomes much larger. -
Page 20: Basic Operation - Firing From The Control Module
BASIC OPERATION - FIRING FROM THE CONTROL MODULE Enter the desired number of pulses, delay, trains, and rest onto the home screen. Press LEFT and RIGHT at the same time to fire the unit. The unit will beep and begin counting down the number of seconds set in the DELAY setting. -
Page 21: On-Board Help
ON-BOARD HELP The X-ray Generator features a context-sensitive on-board help system. Simply press the Help button for more information. From any help screen cancels help and returns to the active screen. https://www.goldenengineering.com/home/support/... -
Page 22: Working With Presets
NAVIGATING THE MENU WORKING WITH PRESETS Presets allow the operator to save settings that are commonly used, so they can be recalled when needed. This is useful for changing between different pulse train setups. The workflow is different than on previous units. The Presets are now set up entirely in the presets section, and loaded onto the home screen from here. -
Page 23: Rename Presets
To change character or number To change position To accept changes RENAME PRESETS When finished setting up the preset, arrow up to the top. If anything has changed, you’ll be asked to save. LOADS WHAT IS SHOWN ON THE PRESET SCREEN TO THE HOME SCREEN PRESET IS LOADED AND READY TO FIRE... -
Page 24: Pulse Count Exceeds Duty Cycle
PULSE COUNT EXCEEDS DUTY CYCLE DUTY CYCLE WARNING The 20V family of X-ray generators are light duty machines that are not made to pulse continuously. The maximum duty cycle for the units is 200 pulses every four minutes. In temperatures above 90°F (32.22°C) or continual use situations, rest a minimum of 30 sec every 50 pulses and 4 min after every 200 pulses. -
Page 25: Manually Entering Pulse Trains
MANUALLY ENTERING PULSE TRAINS MULTIPLE PULSE TRAINS EXCEED DUTY CYCLE Arrow down on the HOME screen to adjust Trains and Rest settings. Pulse train settings that exceed the duty cycle Trains indicates the number of of 200 pulses in a 4 minute period will result on consecutive pulse groups that will be the following: sent. -
Page 26: Menu Screen
MENU SCREEN LIFETIME PULSES The total number of pulses the unit has sent. This is for informational purposes and cannot be reset in the field. RESET PULSE COUNTERS The unit has 2 resettable counters like the trip odometer in a car. Arrow down and press Enter to reset. - Page 27 Press ENTER to reset this counter. Press any other key to keep the count and return to the menu screen. MESSAGE APPEARS WHEN DUTY WARNING HAS BEEN DISABLED. THE UNIT TRACKS THE IF DUTY CYCLE WARNING NUMBER OF TIMES THE HAS BEEN SET TO OFF, THIS DUTY CYCLE HAS BEEN REACHED, AND THE TOTAL...
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Page 28: X-Ray Source Information
X-RAY SOURCE INFORMATION Displays information about the head number, serial number, and software version of the unit. This is for informational purposes and cannot be edited in the field. DISPLAY SETTINGS Displays information about the head number, serial number, and software version of the unit. -
Page 29: Feedback Mode Setting
FEEDBACK MODE SETTING Select Per Pulse to send the feedback signal on the cable for every pulse (every pulse is counted). Select On/Off to send a “TRUE” signal (+5V) for the duration of a pulse train. REMOTE CABLE SETTING This setting affects the NO DELAY pin in the remote cable. Normal operation of the remote cable completely ignores the Trains setting and will only fire one train of pulses. -
Page 30: Error Messages
ERROR MESSAGES The unit has reached the duty cycle of 200 pulses in less than 4 minutes and required a cool-down period of up to 4 minutes. Battery voltage is at or below 15V. It is not recommended to leave the unit powered on once this message is displayed. -
Page 31: Troubleshooting
TROUBLESHOOTING SYMPTOM TEST ACTION Stop and return unit for repair. Unit makes loud popping noise Continued use in this condition will while pulsing. cause additional damage to the unit. Remove oil from surface and see If oil returns, send unit back for Oil leaking from unit. -
Page 32: Instructions For Repair
INSTRUCTIONS FOR REPAIR DISASSEMBLY INSTRUCTIONS In some cases it may be necessary to disassemble an X-ray generator Keep track of where each of to replace a board, or to isolate the head to return just that part for the screws came from as you service. - Page 33 Lift the top plate from the front Tip the plate toward the (nose) of the unit. battery to expose the wires. When installing the ZIF ribbon cable, ensure the cable is fully seated and the connector retaining tabs are pushed all the way in.
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Page 34: Removing The Head
REMOVING THE HEAD In some cases it may be necessary to disassemble an X-ray generator to replace a board, or to isolate the head to return just that part for service. Follow these instructions to complete the disassebbly process. Remove the screws that hold the housing together Remove one side of the housing. - Page 35 Feedthrough wires removed. It may require pliers to grip Loosen the four screws that the wires. hold the feedthrough wires in place. SAVE THESE 3 SPACERS. THEY WILL BE LOOSE WHEN GREEN WIRE GOES ON THE THE BOARD IS REMOVED. BOTTOM TERMINAL When reassembling the Head is now isolated and can...
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Page 36: Specifications
SPECIFICATIONS PHYSICAL DIMENSIONS INCLUDING BATTERY PACK XRS3MD XRS4MD MODEL LENGTH 15.42 in 19.26 in (with battery) (39.17 cm) (48.92 cm) WIDTH 4.26 in 4.80 in (with picatinny rails) (10.82 cm) (12.19 cm) HEIGHT 5.83 in 7.05 in (without key) (14.81 cm) (17.91 cm) WEIGHT 11.80 lb... -
Page 37: Spare Parts And Accessories
SPARE PARTS AND ACCESSORIES ITEM PART NUMBER Thumbwheel Key 2002000 Flat key 5951020 DeWalt Battery 20V DCB203 (2 Ah) 1800106 ® DeWalt Battery Charger (110V) DCB115 1800151 ® DeWalt Battery Charger (220V) DCB115 1800164 ® 7-Pin K Remote Cable 1809030 ADAPTER CABLE (5 PIN K PLUG / 5 PIN B RECEPTACLE) 1809023 ADAPTER CABLE (5 PIN K PLUG / 4 PIN B RECEPTACLE) -
Page 38: Ce Certificates
CE CERTIFICATES... -
Page 39: Warranty
WARRANTY Golden Engineering, Inc. warrants XR150-20V XR200, XRS3, and XRS4 X-ray units made and sold by it or its authorized representatives to be free of defects in materials and workmanship for a period of twelve (12) months from the date of shipment to the end user. Warranty does not cover maintenance required due to life. - Page 40 Golden Engineering Portable X-ray Technology Celebrating 50 Years of supplying quality products, providing extraordinary service, improving portable X-ray technology, and being family-owned and operated. Golden Engineering, Inc. 6364 Means Rd, Box 185 Centerville, IN 47330 USA Phone: 1-765-855-3493...
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