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Suntex CT-6110-POL Operation Manual

Intelligent residual chlorine transmitter
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CT-6110-POL
Operation
Intelligent
Manual
Residual Chlorine
Transmitter
1

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Summary of Contents for Suntex CT-6110-POL

  • Page 1 CT-6110-POL Operation Intelligent Manual Residual Chlorine Transmitter...

  • Page 2: Table Of Contents

    Assembly and installation 2.1 Illustration of overall structure 2.2 Installation dimensions and combinations 2.3 Illustration of flow configuration Overview of Residual Chlorine Transmitter CT-6110-POL 3.1 Illustration of rear panel 3.2 Illustration of terminal function 3.3 Description of terminal function 3.4 Illustration of electrical connection Configuration 4.1 Illustration of front panel...
  • Page 3 7.2 Security code of settings(Code) 7.3 Language 7.4 Mode(Display type) 7.5 Span Adjustment 7.6 Polar. Volt 7.7 Polarogram 7.8 pH function 7.9 Temperature 7.10 Motor 7.11 Relay 1 7.12 Relay 2 7.13 Clean/Auto Zero 7.14 Analog output 7.15 Date/Time (Clock) 7.16 RS-485 communication 7.17 Sample average of measurements (Digital filter) 7.18 Backlight settings...

  • Page 4: Precautions For Installation

    Thank you for purchasing Suntex products. In order to continually improve and enhance the transmitter’s function, Suntex reserves the right to modify the content and icon display of the product. The actual situation is subject to the instrument without notice. The operation manual is only provided for function and installation description, Suntex Instruments Co., Ltd.

  • Page 5: Brief Instruction

    Brief Instruction Description of set-up settings (see chapter 7 for details) Press simultaneously to see the overview of the set-up settings now. Then press if you would like to modify set-up settings. Press keypad according to index of keypad on the screen. Index of keypad keypad Accordingly item...

  • Page 6: Relay

    Motor setting, to activate the motor and water sample level Motor detection function Relay 1 First relay setting, to choose action off or Hi/Lo alarm Relay 2 Second relay setting, to choose action off or Hi/Lo alarm Automatic wash/auto zero time setting, to set clean device or Cln/Auto Zero zero point filtered water device ON and OFF duration Analog...
  • Page 7 Description of calibration settings (see chapter 8 for details) Press simultaneously to see the last calibration information. Then press if you would like to make a new calibration or modify setting of calibration. Press keypad according to index of keypad on the screen. Index of keypad: keypad Accordingly item...

  • Page 8: Specifications

    1. Specifications 1.1 Specifications Main specifications: CT-6110-POL (Non-reagent type free chlorine transmitter) Measuring mode Residual(Free) Chlorine & pH / Temperature, Simultaneous display Free Cl 0.00~3.00mg/l (Free Cl corresponding range adjustable for graphical display) Measuring -2.00~16.00pH range Temp 0.0~60.0C Free Cl 0.01mg/l...
  • Page 9 Performance ±2% Full Scale Repeatability Linearity ±5% Full Scale Accuracy ±2% Full Scale Response time <60 sec for 0~2mg/l, or < 90 sec for 2~3mg/l (90% response time) Other specifications: Piping connection size and flow-through chamber(Not including piping couplings) Flow-through chamber Transparent, acrylic flow-through chamber 1/4”...

  • Page 10: Product Model And Spare Part Order Number

    1.2 Product model and spare part order number Model Sensor Code Power Code CT-6110 -POL POL：Polarographic 01: Single-phase, AC 220V(-15~+10%)/60Hz 02: Single-phase, AC 220V(-15~+10%)/50Hz 03: Single-phase, AC 110V(-15~+10%)/60Hz 04: Single-phase, AC 110V(-15~+10%)/50Hz Standard accessories: 1. Transmitter 2. Sensor assembly(Including Cl electrode, temperature probe, motor &...

  • Page 11: Measurement Principle

    HOCl + OCl The CT-6110-POL utilizes the motor and timing belt to rotate the free chlorine sensor which dips into fresh water flow, and provides bias voltage between the working electrode(gold electrode) and the counter electrode(silver electrode) of the free chlorine sensor. Thus, the electrode will react to free chlorine in the water , and it results in an oxidation-reduction reaction(redox) and generates diffusion current.

  • Page 12: Assembly And Installation

    2. Assembly and installation 2.1 Illustration of overall structure Connected to the transmitter terminal block The plastic screws inside the holes are for fixing while delivery. It does not affect the measurement whether cord Motor AC power pH electrode cable (Optional) sensor cable disassembly or not.
  • Page 13 Wiring of residual chlorine electrode and temperature probe: ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Sensor box Transmitter Lower level of 6PIN Upper level of 6PIN terminal sensor Rear terminal terminal block for Cl sensor block for signal cable to wiring block...

  • Page 14: Installation Dimensions And Combinations

    2.2 Installation dimensions and combinations 2.2.1 Installation dimensions Moving  direction  when  cleaning  (reserved min. space)
  • Page 15 2.2.2 Combination types As shown below, the user can decide to configure the transmitter above or below the support plate.

  • Page 16: Illustration Of Flow Configuration

    2.3 Illustration of flow configuration 2.3.1 Piping of flow-through chamber Assemble the couplings according to following illustration Spare opening: 1/4 inch (Can be used for clean or sampling purpose. When piping or sampling, please remove the sealing plug. Inlet: 3/8” Outlet: 3/8”...
  • Page 17 2.3.3 External piping configuration (Just for reference, not included in the standard & optional accessories list, users may select for installation according to the field conditions.) BV-1: (Ball valve) F1: (Filter) ZF1: (Activated charcoal filter/Zero filter) SV-1: (3-way solenoid valve) CT-6110-POL Flow-through chamber CT-6110-POL Flow-through chamber Cln/Auto Zero relay...

  • Page 18: Overview Of Residual Chlorine Transmitter Ct-6110-Pol

    3. Overview of Residual Chlorine transmitter CT-6110-POL 3.1 Illustration of rear panel 3.2 Illustration of terminal function POWER Free RS-485 D+(B) Motor D-(A) GLASS ＋ Ref. INPUT － (T/P shield) 4/20m POWER ＋ Temp REL1 REL2 Cln/Auto Zero － ±12V...

  • Page 19: Description Of Terminal Function

    3.3 Description of terminal function ０１ REL1: First alarm control, Free Cl /pH & Hi/Lo ０２ selectable, the contact for an external relay ０３ REL2: Second alarm control, Free Cl /pH & Hi/Lo ０４ selectable, the contact for an external relay ０５...

  • Page 20: Illustration Of Electrical Connection

    3.4 Illustration of electrical connection User’s external power Transmitter Relay 1 Relay 2 Cln/Auto Zero According to the designated power and frequency when ordering Surge absorber Surge absorber External relay Cleaning device Surge absorber Surge absorber External relay Dose feeder Surge absorber Surge absorber External relay...

  • Page 21: Configuration

    4. Configuration 4.1 Illustration of front panel 4.2 Keypad In order to prevent inappropriate operation by others, before the parameter setting and calibration, the operation applies multi-keys, and coding protection if necessary. Description of the key functions is in the following: ：In the parameter set-up mode, pressing this key allows you exit parameter set-up mode and back to Measurement mode.

  • Page 22: Set-Up Menu

    5. Operation 5.1 Measurement mode: After all electrical connections are finished and tested, connect the instrument to the power supply and turn it on. The transmitter will automatically entering measurement mode with the factory default settings or the last settings from user. For first operation or long period motor suspension, it is necessary to let the instrument continuously operate at least one hour before execution when powering on.

  • Page 23: Calibration Default Value

    5.5.2 Calibration default value: Free Cl zero: Less than 0.1μA under normal condition Free Cl slope: 100% Motor: Auto pH Asy: 0mV pH slope: -59.12 mV/pH @ 25.0°C Calibration mode: TECH-No Cal Auto return: Auto, 3 minutes Code set-up: Off...

  • Page 24: Measurement Display Mode

    6. Measurement display mode 6.1 Text mode The normal mode is for digit display, the content is as the following illustration. It mainly includes main measurement value and unit, temperature measurement value and unit, temperature compensation mode, and clock display. Main measurement Measurement unit pH measurement...

  • Page 25: Real-Time Chart Mode

    6.2 Real-Time Chart mode Real-time chart mode is for dynamic display of real-time graphics. The duration is about three minutes of the recent changes in measured values of the curve. Users can set the mode to its corresponding Free Cl measuring range (see section 7.4).

  • Page 26: Trace Mode

    6.3 Trace mode The feature of the trace mode is the record duration which can be set by the user (range from three minutes, up to four weeks). The trend graphic records the measurements in the past T time. The trend is recorded by the 60 group structure.

  • Page 27: Warning Symbols And Text

    6.4 Warning symbols and text 1. When the clean/auto zero function is activated, the display shows and twinkles the description, “Clean Running/Auto Zero”. At the same time, the ACT indicator LED lights up, and the transmitter automatically turns off Relay 1 and Relay 2 function. After finishing cleaning/auto zero, the Relay 1 and Relay 2 will automatically back to normal status.

  • Page 28: Settings

    7. Settings Block diagram of setting-part 1 Motor Relay 1 Relay 2 Cln/Auto Zero Analog Clock RS-485 Digit Filter Back Light Contrast Logbook Return Code Setting Setting Setting Setting Ouput Setting Setting Setting Setting Setting Event record Setting Setting Select Select Select Cln/ Select...
  • Page 29 Block diagram of setting-part 2 M otor Relay 1 Relay 2 Cln/Auto Zero Analog Clock RS-485 Digit Filter Back Light Contrast Logbook Return Code Setting Setting Setting Setting Ouput Setting Setting Setting Setting Setting Event record Setting Setting Select Select Select Cln/ Select Select...

  • Page 30: Entry Of Set-Up Menu

    7.1 Entry of set-up menu In the measurement mode, pressing the two keys simultaneously allows you enter the overview of current setting, and press to enter the set-up mode to modify the setting if necessary. “Measurement (Mode)” Press simultaneously Press Press Press Press...

  • Page 31: Security Code Of Settings(Code)

    7.2 Security code of settings After entering set-up mode, select “code” item, press to enter into code procedure. The code pre-setting is 1111. Note: The code of setting mode is prior to the code for calibration. That means that the code of setting mode can be used for the code of calibration mode.

  • Page 32: Language

    7.3 Language Enter Language setup menu, select the system language from English, Traditional Chinese and Simplified Chinese. Press to confirm it. Press Press to select to select language type language type Press to confirm it. Enter “Measurement Mode” Setup...

  • Page 33: Mode(Display Type)

    7.4 Mode Enter setup of Mode, and select the display mode. Press to confirm it. Press for selection. Press for selection. Press to confirm it. Press to confirm it. Select NO to remain the setting Press and data. Press to confirm it. input the upper limit.

  • Page 34: Span Adjustment

    7.5 Span Adj. Enter setup of span adjustment. Users can directly adjust span until the measurement value is the same with the colorimetric measurement value (DPD method). Span adjustment function and the span calibration in the calibration menu are the same function, but in the span adjustment function, the instrument will not make determination of both reading stability and electrode relative slope range.

  • Page 35: Polar. Volt

    7.6 Polar. Volt Enter setup of Polar. Volt. Set the initial volt and gain of polar. Volt. The initial volt setting can be referred to the polarogram setting( Please refer to ch7.7 Polarogram.) While the setting of a suitable gain value can compensate the initial volt. Normally, the pre-set initial volt and gain is applied for water sample measurement.

  • Page 36: Polarogram

    7.7 Polarogram Enter setup of polarogram. Set the scan voltage of initial volt, final volt, scan rate, max. value and min. value of the diagram. After setting, it starts the scanning procedure and shows the scanning curve. Users may get the scanning voltage and current relationship from the polarogram.

  • Page 37: Ph Function

    7.8 pH function Enter setup of pH function. Select to turn on or turn off the pH function. If select turning on, then select the compensation mode of pH to residual chlorine measurement. Auto compensation mode(Auto) indicates that the instrument applying a pH electrode measuring the pH of the water and automatically compensates the impact of pH changes to the residual chlorine measurement.

  • Page 38: Temperature

    7.9 Temperature Enter setup of “Temperature” to select temperature compensation mode. Select from ATC or MTC(Manual adjustment). The transmitter will automatically compensate the impact of temperature change for the residual chlorine measurement. Press to confirm it. Press Press to confirm it. Press to confirm it.

  • Page 39: Motor

    7.10 Motor Enter setup of motor. Select to turn on or turn off the motor operation(can also be set in the calibration mode). Under measurement mode, the motor must be kept running. If the motor stop running, it will affect the correctness of chlorine measurement. At the time, there is a “M-OFF” warming symbol on the top right corner of the display.

  • Page 40: Relay

    7.11 Relay 1 Enter setup of Relay 1. Select the item to turn on or turn off the relay 1 function. If you select to turn on the relay 1, then select for using relay 1 as Free Cl or pH relay function, and then select “High set-point”...
  • Page 41 If select relay 1 as pH control, the procedure is as follow: Press to confirm it. Press Press to select to activate to adjust set-point REL1 or not. If (SP) value not, the guide menu goes to setup of Relay 2. Press to confirm it.
  • Page 42 7.12 Relay 2 Enter setup of Relay 2. Select the item to turn on or turn off the relay 2 function. If you select to turn on the relay 1, then select for using relay 1 as Free Cl or pH relay function, and then select “High set-point”...
  • Page 43 If select relay 2 as pH control, the procedure is as follow: Press to confirm it. Press to select to activate Press REL2 or not. If to adjust set-point not, the guide (SP) value menu goes to setup of Cln/Auto Zero. Press to confirm it.

  • Page 44: Clean/Auto Zero

    7.13 Clean/Auto Zero Enter setup of “Clean/Auto Zero” function. Select the icon to turn on or turn off the clean function. If you select “Auto” turning on, then set as clean or auto zero function, and then set timer of the clean/auto zero function including automatically turning on timer and turning off timer, and set the Hysteresis timer(Hys.).

  • Page 45: Analog Output

    7.14 Analog Enter setup of Analog. Select the function as for Free Cl or pH, and then select as 0~20mA or 4~20mA current output. Set the related value to the range of Free Cl / pH measurement. If the range of the measurement is to be set smaller, the resolution of current output is higher.
  • Page 46 If select analog output corresponding to pH measurement, the procedure is as follow: Press to confirm it. Press select analog output for pH measurement. Press to confirm it. Press to select to current output range, 0-20mA or 4-20mA. Press to confirm it. Press to confirm it.

  • Page 47: Date/Time(Clock)

    7.15 Date/Time(Clock) Enter setup of Date/Time(Clock). Set the “Year”, “Month”, “Date”, “Hour”, and “Minute” time. Note: If you select to turn off the clock function, there will not display clock under measurement mode. The calibration time of calibration record will also show ”OFF” under calibration overview display. Note: Only when the inner battery is out of power, the clock may stop operation.

  • Page 48: Rs485 Communication

    7.16 RS485 communication Enter setup of RS485 communications. According to the Modbus protocol, set the transmitting mode, baud rate, parity, stop bit, and ID number. About the detail of Modbus protocol, please refer to Ch9. If under hold status, the measurement signal output maintains the last output value before hold status.

  • Page 49: Sample Average Of Measurements (Digital Filter)

    7.17 Sample average of measurements (Digital Filter) Enter the setup of Digital filter. You may select the number of sample to be averaged each time to become a reading which is gradually counted in order to increase the stability of measurement. Press to confirm it.

  • Page 50: Backlight Settings

    7.18 Backlight settings Enter setup of backlight display. According to your need, you can set the brightness of display(-2~2, dark~bright) and sensitivity of the sensitization sensor(-2~2, insensitive~sensitive). Where there is a keystroke, then activate the touch-on backlight function. Regardless of what kind of backlight mode, the touch-on function will activate the backlight.

  • Page 51: Contrast Settings

    7.19 Contrast settings Enter setup of display contrast. You can set the contrast of display according to your need. (-2, -1, 0, 1, 2, light to dark) Press to confirm it. Press to select display contrast level. Press to confirm it. Enter “Logbook”...

  • Page 52: Logbook

    7.20 Logbook Enter setup of Logbook. Users may look up the relative records of the transmitter. For example, Measurement, Setting, Calibration mode, current output over setting range, power failure(Power On, Power Off), and other error message records (Error1, Error2…etc. The definition of error messages please refer to Ch11.

  • Page 53: Automatically Back To Measurement Mode(Return)

    7.21 Return Enter setup of auto return mode (Return) to set the function that the instrument automatically exit the setup menu after a period of time without pressing any key. The “Manual Exit” means that it needs to exit setup menu manually, while “Auto” means that the display automatically exit the setup menu and back to measurement mode after a period of time without pressing any key.

  • Page 54: Calibration Block Diagram Of Calibration

    8. Calibration Block diagram of Calibration Cal. Info. Information Free Cl Motor Return Code Calibration Calibration Press CAL Activate Input Manual Zero Span TECH NIST Auto Motor or not Password Exit Auto Activate Read Zero Read Span Time Water detect Calibration Calibration Temp.

  • Page 55: Entry Of Calibration Menu

    8.1 Enter calibration setup menu In the measurement mode, pressing the two keys simultaneously allows you enter the Calibration Information. If you do not need to re-calibrate the measurement system, press to go back to measurement mode. If you need to re-calibrate the system, press to enter to the calibration setup menu.

  • Page 56: Security Password Of Calibration

    8.2 Security password of calibration (Code) Select the Code (password) icon after entering calibration setup mode. Select to activate code function or not. The default Calibration setting code is “1100”. Press to confirm it. The first ‘0” of digits ‘0000” start to twinkle.

  • Page 57: Free Cl Calibration

    8.3 Free Cl calibration In order to maintain the correctness of chlorine reading, it is recommended to make electrode calibration regularly. In addition, when a new replacement chlorine electrode or a stop operation of motor happens, it is also recommended to re-make calibration work. Be noticed that it is necessary to power on in normal circumstances and run the instrument continuously at least one hour before starting calibration.

  • Page 58: Span Calibration

    8.3.2 Span calibration There are two ways of span calibration: The first one is to take some sample from the sample port of pipe line and apply DPD method to measure the sample. Then, start the span calibration process when the measurement value of the instrument is stable. Apply the DPD method value to adjust the span calibration value until they are the same;...

  • Page 59: Ph Calibration

    8.4 pH Calibration The instrument provides two-point standard buffer solution calibration. By using 2 value standard buffers to calibrate the electrode’s slope and zero point (Asy, Offset or Zero point). According to different combination of standard buffers, the TECH, NIST, Any buffer solution, totally three calibration modes are provided.
  • Page 60 Calibration point Determination The showed calibration value Zero point (Asy, offset or Zero point)= Asy One point 1.If not calibrated, Slope = Theoretical slope calibration 2.If calibrated, Slope = Slope of last calibration Zero point (Asy, offset or Zero point)= Asy Two or three Slope = Slope point calibration...
  • Page 61 8.4.5 TECH, NIST buffer Calibration The procedure below is two points calibration of TECH buffer. (The procedure is same as NIST buffer mode.) Select TECH mode in the pH calibration setup. Operate the instrument as follow procedure diagram. Clean the electrode by distilled water and then put it into the second buffer.
  • Page 62 8.4.6 Any Calibration The procedure below is two points calibration of Any mode. Select Any mode in the pH calibration setup. Operate the instrument as follow procedure diagram. The instrument measures the mV value of the buffers. Press directly shows the determination result, or wait and read for the result by...

  • Page 63: Motor

    8.5 Motor Enter setup of motor. Select to turn on or turn off the motor operation(can also be set in the setting mode). Under measurement mode, the motor must be kept running. If the motor stop running, it will affect the correctness of chlorine measurement. In addition, when the water level detection function is turned on, under measurement mode if electrode circuit open or water outage(the water level drop to the bottom of the silver electrode) happens, or if the measurement is kept constantly at near zero, then the instrument will judge it and stop the motor automatically after a certain of time.

  • Page 64: Automatically Back To Measurement Mode(Return)

    8.6 Return Enter setup of auto return mode (Return) to set the function that the instrument automatically exit the setup menu after a period of time without pressing any key. The “Manual Exit” means that it needs to exit calibration setup menu manually, while “Auto” means that the display automatically exit the calibration setup menu and back to measurement mode after a period of time without pressing any key.

  • Page 65: Modbus Protocol And Instructions

    D+(B) Terminator ︴ GND Master D-(A) Pull-low ︴ resistor pull-low Other CT-6110-POL CT-6110-POL ..Modbus ID: 02 ID: 01 Depending on equipment the actual situation Note: 1. The RS-485 interface of the transmitter has a protective earth terminal. When communicate with the RS-485, there should use with solution ground to eliminate risk of safety.
  • Page 66 9.2 MODBUS address and command table The following information is the Modbus address and command table. User who apply a PLC or HMI systems to communicate with this instrument need to pay particular attention to whether if the actual delivery address decrease 1 to deliver. If the above situation happens, it is necessary to add 1 to correspond to this table.
  • Page 67 USHORT 0: OFF 0010 USHORT 1: AUTO 0011 Cln/Auto Zero USHORT ON.S: 0-5999 Second 0012 relay* USHORT OFF.H: 0-999 Hour 0013 USHORT OFF.M: 0-59 Minute 0014 USHORT Hys.S: 0-5999 Second 0: OFF 0015 USHORT 1: AUTO 0: Hi 0016 USHORT 1: Lo Relay 1 * Data...
  • Page 68 Sample average of 0024 measurements USHORT 1-60 (Digital Filter)* 0：Free Cl 0025 Relay 1 type* USHORT 1：pH 0：Free Cl 0026 Relay 2 type* USHORT 1：pH 0：Clean Cln/Auto Zero 0027 USHORT type* 1：Auto Zero Absolute 0028 Initial Volt* USHORT 0 ~1000 mV 100mV value Absolute...
  • Page 69 Function code: 03H Modbus response (measurement parameter) Logic Number Information Description of data address Item Default value Note type transmission (Hex) Byte Number of 0: Hold Status 0031 measurement USHORT 1: Measurement channels ASCII 0032 CHAR mg/l Parameter unit mg/l code Data affected...
  • Page 70 9.3 Modbus example description(ex: function code 03H) The following description takes the temperature reading(0037H) as an example. Set the temperature at the transmitter at MTC 25.1 C, and confirm that host and sub-machine communication format settings are correct. The host according to the following left table to send commands, and then to get the response from sub-machine according to following right table.

  • Page 71: Maintenance

    10. Maintenance Under normal operation, the transmitter needs no maintenance expect regular cleaning and calibration of the electrode to ensure accurate and stable measurement and system operation. 10.1 Electrode 10.1.1 Free Cl electrode During the measurement, the gold electrode surface of free Cl electrode is continuously grinded and polished by ceramic beads.
  • Page 72 10.1.2 pH electrode The cleaning cycle for the pH electrode depends on the pollution degree of the measurement sample. Normally, it is recommended to make weekly cleaning. The following chart gives introductions of different cleaning methods according to different type of contaminations to provide the operators with reference for cleaning and maintenance.
  • Page 73 the abnormal situation results from the timing belt or pulley, please notify the local distributor for maintenance or parts replacement. 10.2.3 Rotary joint When measurement is abnormal, please turn off the power of the instrument, loosen the lower electrode wiring of 6PIN terminal block(○ Brown thick wire and ○...

  • Page 74: Error Messages (Error Code)

    11. Error messages (Error code) Messages Reason Dispositions Asy (Zero-point) of free Cl Please check whether the free Cl Error1 measurement exceeds electrode is damaged or not. upper/lower limitation 1. Please check whether the free Relative slope of free Cl electrode is damaged or not.
  • Page 75 1. Please check whether there is water outage or whether the inlet Error9 Electrode open or damaged water quantity is too less. 2. Replace the free Cl sensor. Wrong password Error10 Re-enter the password ERROR CODE 1. Please replace by new buffers. Asy (Zero-point) of pH 2.

  • Page 76: Appendix

    Appendix Table 1 TECH Buffers TECH buffers TEMP°C Buffer 4.01 Buffer 7.00 Buffer 10.00 3.999 7.087 10.241 3.998 7.053 10.155 3.999 7.031 10.116 4.002 7.011 10.047 4.006 6.996 9.998 4.011 6.985 9.952 4.018 6.976 9.925 4.031 6.971 9.874 4.047 6.969 9.843 4.055 6.969...
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  • Page 80 SUNTEX INSTRUMENTS CO., L TD. 13F, No. 31, Lane 169, Kangning St., Xizhi Dist., New Taipei City, Taiwan (R.O.C.) Tel: 886-2-2695-9688 Fax: 886-2-2695-9693 www.suntex.com.tw/en e-mail: suntex@ms1.hinet.net 5040C CT-6110-POL/Technical data subject to alternations/ Quality Systems ISO 9001/201310...

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