ATN ZEBRA 12 Operator's And Safety Manual
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ATN ZEBRA 12 Operator's And Safety Manual

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Lieu-Dit Bacqué, rue André Thévet
47400 FAUILLET - FRANCE
Tel: 33 (0)5 53 79 83 20
Fax: 33 (0)5 53 79 96 90
Email: contact@atnplatforms.com
www.atnplatforms.com
Operator and
Safety Manual
T ra n sla ti on of t he o ri gi nal m anu al
11/2009
1NO 0027FR-01
1NO0027UK-05 revision 08/2015

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  • Page 1 Lieu-Dit Bacqué, rue André Thévet 47400 FAUILLET - FRANCE Tel: 33 (0)5 53 79 83 20 Fax: 33 (0)5 53 79 96 90 Email: contact@atnplatforms.com www.atnplatforms.com Operator and Safety Manual T ra n sla ti on of t he o ri gi nal m anu al 11/2009 1NO 0027FR-01 1NO0027UK-05 revision 08/2015...
  • Page 2 OPERATOR AND SAFETY MANUAL DISTRIBUTOR’S STAMP 1NO0027UK-05 ZEBRA 12...
  • Page 3 REGARDLESS OF THE POSITION OF UNQUALIFIED OPERATOR THE CAGES OR THE ARM. EXPOSED AND EXPOSES OTHERS TO THE MAXIMUM NOMINAL LOAD IS RISKS OF SEVERE OR EVEN LETHAL INDICATED ON THE MANUFACTURER INJURY. PLATE OF THE MACHINE. 1NO0027UK-05 ZEBRA 12...
  • Page 4 The manual groups the following main parts: - conditions for commissioning and using the machine. - instructions of use of the machine. This manual presents the main safety rules, as well as important information on the operation of ZEBRA 12 elevator platforms, models. 1NO0027UK-05 ZEBRA 12...
  • Page 5 Issue a claim immediately, and send a copy to and the carrier. You can issue a claim up to 48 hours after delivery. WARNING DO NOT REPAIR, MODIFY, OR ADJUST A PART OF THE MACHINE WITHOUT WRITTEN AUTHORIZATION FROM ATN. COMPLIANCE WOULD CANCEL THE GUARANTEE 1NO0027UK-05 ZEBRA 12...
  • Page 6 OPERATOR AND SAFETY MANUAL ZEBRA 12 DANGER DO NOT USE THIS MACHINE IF YOU HAVE NOT BEEN TRAINED IN USING IT DANGER ALWAYS READ THE OPERATOR AND SAFETY MANUAL BEFORE USING THE MACHINE. 1NO0027UK-05 ZEBRA 12...
  • Page 7 If the distributor is unknown, or cannot be notified, please contact: Tel: 33 (0)5 53 79 80 60 Fax: 33 (05) 53 79 96 90 Address: Lieu-Dit Bacqué, rue André Thévet, 47400 Fauillet, France 1NO0027UK-05 ZEBRA 12...

  • Page 8: Table Of Contents

    5.9. BACKUP HYDRAULIC PLANT / SWITCH ..................37 5.10. GENERAL INSPECTION GUIDE ....................38 5.11. FACTORY SETTINGS ........................39 5.12. ACCESSING THE ICAN "DEFAULT VALUES" PAGE ..............40 5.13. ELECTRIC DIAGRAM ........................41 5.14. HYDRAULIC DIAGRAM ........................ 43 1NO0027UK-05 ZEBRA 12...

  • Page 9: Section 1. General Description

    FRONT Réservoir huile hydraulique Hydraulic oil tank Réservoir gasoil Basket Backup hydraulic plant Fuel tank Panier Vérin rotatif Groupe hydraulique de secours Backup hydraulic plant Backup hydraulic plant Starting battery Batterie de démarrage Moteur diesel Diesel engine 1NO0027UK-05 ZEBRA 12...

  • Page 10: Diagrams Of Evolution

    1.2. DIAGRAMS OF EVOLUTION 13 m 12,20 m 12 m 11 m 10,20 m 10 m 4,42 m -2 m 10 m -1 m R ext = 4m R int = 1,57m -2 m 10 m -1 m 1NO0027UK-05 ZEBRA 12...

  • Page 11: Technical Specifications

    Acceptable slope (machine folded) Maximum inclination 4° Total weight 5150Kg Diesel engine KUBOTA D1105 19kW Fuel tank capacity 54 L Hydraulic oil tank capacity 60 L Emergency plant 12V DC Start battery 12V - 80Ah Maximum engine noise 93dB(A) 1NO0027UK-05 ZEBRA 12...

  • Page 12: Section 2. Safety Instructions

    These are usually comments on an important procedure or condition of use of the machine. STICKERS All stickers on the machine bearing this acronym mean that you must refer to the Operator and Safety Manual for more details. 1NO0027UK-05 ZEBRA 12...

  • Page 13: Operator

    AND THAT OF PERSONS AROUND YOU. Do not operate the machine in hazardous environments unless approved for that purpose by DO NOT use the machine in presence of electromagnetic fields (radar, high voltage currents…). This could damage the machine’s electronic components 1NO0027UK-05 ZEBRA 12...

  • Page 14: Stability Of The Machine

    - DO NOT ADD ANY ELEMENTS LIKELY must be in the folded position, running at slow TO INCREASE THE LOAD DUE TO speed and its basket must always be on the WIND, SUCH AS DISPLAY PANELS. lowest side of the slope. 1NO0027UK-05 ZEBRA 12...

  • Page 15: Crushing Hazard

    - NEVER USE THE MACHINE IN STORMY WEATHER. - MAINTAIN A MINIMUM SAFETY DISTANCE OF 10 METRES WITH LIVE POWER LINES OR EQUIPMENT. - GROUND STAFF MUST STAY AWAY FROM THE MACHINE WHEN IT IS CLOSE TO LIVE POWER LINES OR EQUIPMENT. 1NO0027UK-05 ZEBRA 12...

  • Page 16: Falling Hazard

    In addition, we advise you to be tied securely using a safety harness to avoid any risk of fall. 2.7. LIMITS OF USE Max working height: 12.20 m (ZEBRA 12) Max load in the basket: 230 Kg (2 occupants + 70 Kg equipment)

  • Page 17: Maintenance

    When performing welding or metal cutting operations, precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter. Do not use machine as a ground from welding. 1NO0027UK-05 ZEBRA 12...

  • Page 18: Section 3. Use

    3.1. BASKET CONTROL STATION This section describes the operation and position of each command. operator must acquainted with the use of commands before operating the machine. The platform is controlled from the basket. 1NO0027UK-05 ZEBRA 12...
  • Page 19 PUSH the lever to RAISE arm 1, and PULL the lever to LOWER it. Telescope out / in lever: this 2-position switch with a return to center allows to deploy or retract the telescope. PULL the lever to DEPLOY the telescope, and PUSH the lever to RETRACT it. 1NO0027UK-05 ZEBRA 12...
  • Page 20 BACKWARD. Push the joystick to the LEFT to push the wheels to the LEFT and push it to the RIGHT to turn the wheels to the RIGHT. The more the joystick is pushed, the faster the speed. 1NO0027UK-05 ZEBRA 12...
  • Page 21 Warns the operator that the quantity of fuel is critical. Fill up the tank as soon as possible. PREHEATING lamp (diesel engine): Warns the operator that the diesel engine is being preheated. It is combined with the engine start switch. 1NO0027UK-05 ZEBRA 12...

  • Page 22: Ground Control Station

    PUSH the lever DOWN to turn it to the LEFT, and PUSH the lever UP to turn it to the RIGHT. Arm 1 up / down lever: this 2-position switch with a return to center allows to raise or lower arm 1. PUSH the lever to RAISE arm 1, and PULL the lever to LOWER it. 1NO0027UK-05 ZEBRA 12...
  • Page 23 IMMEDIATELY and check the water level (engine cold preferably). Add water if required, and check the lack of leaking on the radiator. The radiator may also be dirty, preventing proper engine cooling. 1NO0027UK-05 ZEBRA 12...

  • Page 24: Safety Device And Alarms

    3.3.1 EMERGENCY STOPS The machine is fitted with 2 emergency stop buttons: - One on the upper electric unit. - One on the lower electric unit. Action on one of these 2 buttons powers off the platform. 1NO0027UK-05 ZEBRA 12...
  • Page 25 Arm 2 movement and orientation cutout until the telescope is taken back in. Telescope out movement cutout Structure movement speed reduction. Combined movements prohibited.  Mode 3: Sideways movement cutout when the maximum tilt authorised is reached. 1NO0027UK-05 ZEBRA 12...

  • Page 26: Start-Up

    (diesel fuel) and oil in the tanks. WARNING USE ONLY DIESEL FUEL: OTHERWISE, THERE IS A RISK OF DAMAGING THE DIESEL ENGINE. WARNING USE ONLY HYDRO-46 (USA) OR FLUID PEL 6 (Europe) AS HYDRAULIC OIL. OTHERWISE, THE PUMPS MAY BE DAMAGED. 1NO0027UK-05 ZEBRA 12...
  • Page 27 2 – Place the key selector of the lower station to position 0. Remove the key if you leave the worksite to prevent any use by non authorized staff. 3.4.5 USE BY THE AUXILIARY CONTROL (BACKUP MODE) 1NO0027UK-05 ZEBRA 12...

  • Page 28: Parking And Storing The Machine

    The priority is to use an appropriate tractor to clear the platform. Then use the rings planned on the chassis as anchoring points, under pain of damaging the machine's structure. Check that the platform is on horizontal and bearing ground to release the brakes and reducers. 1NO0027UK-05 ZEBRA 12...

  • Page 29: Stowing The Machine And Transport Instructions

    FOLDED. 1 – Check the 4 wheels are shimmed. 2 – Place the machine in the storage position if applicable. 3 – Stowe the platform chassis as shown below (use chains rather than straps): Ou / et 1NO0027UK-05 ZEBRA 12...

  • Page 30: Lifting The Machine

    (see diagram below): LIFTING HOOK. 4 – Lift gradually while checking horizontality and DURING LOADING OR UNLOADING stability of the machine. Extend or shorten one of OPERATIONS, NOBODY SHOULD BE IN the chains if required. THE PLATFORM. 1090 1NO0027UK-05 ZEBRA 12...

  • Page 31: Section 4. Regulations

    4.1. CHECKS UPON FIRST COMMISSIONING - Compliance with by-law of 1 March 2004. - New machine, this check is ensured by ATN (according to standards enforced). This check may be performed by an independent organization upon written request when ordering.

  • Page 32: Section 5. Maintenance For The Operator

    5.5. SEALING If a gasket must be changed, use a component recommended by the manufacturer. Never forget that an inappropriate gasket may cause serious damage. After each disconnection of part of the hydraulic circuit, check the oil level. 1NO0027UK-05 ZEBRA 12...

  • Page 33: Lubrication Points

    Tank capacity: 60 liters. WHEEL REDUCER OIL (80W90) Type of oil: 80W90 Capacity of each wheel reducer: 0.7 liter MOTOR OIL (15W40) Type of oil: 15W40 Casing capacity: 5.10 liter FUEL (D) Type Diesel fuel Tank capacity: 54L 1NO0027UK-05 ZEBRA 12...
  • Page 34 OPERATOR AND SAFETY MANUAL 1NO0027UK-05 ZEBRA 12...

  • Page 35: Wheels

    The current in the electric system is 12 volts. The starting battery is also used to supply the emergency hydraulic plant. Therefore, the battery must be maintained charged at all times, especially in cold weather. CLEANING THE BATTERY 1NO0027UK-05 ZEBRA 12...
  • Page 36 - Measure the voltages and densities of the 100% electrolyte at least once per month. Proper Discharge depth measurement must be made immediately after charging. The electrolyte's density allows to determine the charge state of the battery. 1NO0027UK-05 ZEBRA 12...

  • Page 37: Backup Hydraulic Plant / Switch

    Fixed part same maintenance as the motor. It must be blown regularly on the level of the contacts. Check the surface condition of the fixed and moving parts of the contacts. Change it if necessary. Movin g part 1NO0027UK-05 ZEBRA 12...

  • Page 38: General Inspection Guide

    Check for any leaks on the jack Check the condition of the exhaust pipe Check for any engine oil leaks Thermal engine Check for any engine coolant leaks Check the engine oil level Check the level of engine coolant 1NO0027UK-05 ZEBRA 12...

  • Page 39: Factory Settings

    "High speed" Forward/Reverse over a distance of 25 to 35 Refer to the ICAN "default values" page 50 metres "Slope speed" Forward/Reverse over a distance 65 to 75 Refer to the ICAN "default values" page of 50 metres 1NO0027UK-05 ZEBRA 12...

  • Page 40: Accessing The Ican "Default Values" Page

    On the home page, press [F4] then validate the code to access the "maintenance" page. 2nd step: On the "maintenance" page, press [F1] to access the "revision" page. 3rd step: Finally, on the "revision" page, press [F4] to open the "default values" page. 1NO0027UK-05 ZEBRA 12...

  • Page 41: Electric Diagram

    OPERATOR AND SAFETY MANUAL 5.13. ELECTRIC DIAGRAM Ref diagram : 1EL0030-01 1NO0027UK-05 ZEBRA 12...
  • Page 42 OPERATOR AND SAFETY MANUAL 1NO0027UK-05 ZEBRA 12...

  • Page 43: Hydraulic Diagram

    OPERATOR AND SAFETY MANUAL 5.14. HYDRAULIC DIAGRAM Ref diagram 1HY0022-06 1NO0027UK-05 ZEBRA 12...
  • Page 44 OPERATOR AND SAFETY MANUAL NOTES 1NO0027UK-05 ZEBRA 12...
  • Page 45 OPERATOR AND SAFETY MANUAL NOTES 1NO0027UK-05 ZEBRA 12...

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