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ATN Zebra 12 Operator's And Safety Manual

Self-propelled work platform
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Lieu-Dit Bacqué, rue André Thévet
47400 FAUILLET - FRANCE
Phone: 33 (0)5 53 79 83 20
Fax: 33 (0)5 53 79 96 90
Email: contact@atnplatforms.com
www.atnplatforms.com
Operator's
and
Safety Manual
NOTICE ORIGINALE
Zebra 12
Translation of the
11/2009
1NO 0027FR-01
original Manual
1NO0039UK-00 Revision 07/2015

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  • Page 1 Lieu-Dit Bacqué, rue André Thévet 47400 FAUILLET - FRANCE Phone: 33 (0)5 53 79 83 20 Fax: 33 (0)5 53 79 96 90 Email: contact@atnplatforms.com www.atnplatforms.com Operator’s Safety Manual NOTICE ORIGINALE Zebra 12 Translation of the 11/2009 1NO 0027FR-01 original Manual 1NO0039UK-00 Revision 07/2015...
  • Page 2 OPERATOR’S AND SAFETY MANUAL DISTRIBUTOR’S STAMP 1NO0039UK-00 Zebra 12...
  • Page 3 The information in this manual does not, in any case, replace community, state, local regulations or safety instructions or insurance policy requirements. Due to constant improvements made to its products, ATN reserves the right to alter their specifications and equipment without prior notice.
  • Page 4 AND THE REGULATIONS IN FORCE INCLINES, HILLY SOFT FOR THIS TYPE OF MACHINE. SURFACES. ALL 4 WHEELS MUST REMAIN IN UNTRAINED OPERATOR PUTS PERMANENT CONTACT WITH THE HIMSELF AND OTHERS AT RISK OF GROUND. DEATH OR SERIOUS INJURIES. 1NO0039UK-00 Zebra 12...
  • Page 5 If you do not know who your distributor is, or cannot inform them, please contact: Tel: 33 (0)5 53 79 83 20 Fax: 33 (05) 53 88 01 07 Address: Lieu-Dit Bacqué, rue André Thévet, 47400 Fauillet, France 1NO0039UK-00 Zebra 12...
  • Page 6 2004 and the noise emission directive 2000/14/CE of 8th May 2000.. Acoustic power level : 98dB The EC type certificate has been awarded by: APAVE 13 à 17 rue Salneuve 75854 PARIS CEDEX 17 Under the reference: 0060/ 5253/ 760/ 10 / 15/ 0007 1NO0039UK-00 Zebra 12...

  • Page 7: Table Of Contents

    8.2. MENUS ................................... 52 8.3. SETTINGS – LOGS ................................ 66 8.4. TILT SENSOR CALIBRATION ............................. 70 8.5. REGENERATION OF THE PARTICLE FILTER (Option) ................... 72 Section 9. SCHEMATICS ..............................73 9.1. ELECTRICAL SCHEMATIC ............................73 9.2. HYDRAULIC SCHEMATIC ............................74 1NO0039UK-00 Zebra 12...

  • Page 8: Section 1. General Description

    OPERATOR’S AND SAFETY MANUAL 1.1. DESCRIPTION JIB 3 TELESCOPE JIB 2 JIB 1 GROUND CONTROL STATION FUEL TANK (DIESEL) HYDRAULIC OIL TANK UPPER CONTROL STATION WORK PLATFORM OSCILLATING FRONT AXLE STEERING BATTERY HEAT ENGINE COMPARTMENT COMPARTMENT REAR AXLE 1NO0039UK-00 Zebra 12...

  • Page 9: Characteristics - Dimensions

    OPERATOR’S AND SAFETY MANUAL 1.2. CHARACTERISTICS - DIMENSIONS 2100 2000 2780 5880 1990 1510 4500 2600 1NO0039UK-00 Zebra 12...
  • Page 10 OPERATOR’S AND SAFETY MANUAL 12.2m 10.2m 360° 4.3m 1NO0039UK-00 Zebra 12...
  • Page 11 The average maximum quadratic value weighted by the acceleration frequency to which the whole body is exposed does not exceed 0.5m/s². Due to constant improvements made to its products, ATN reserves the right to alter their specifications and equipment without notice...
  • Page 12 70 to 80 seconds Rotation (end to end) 15 to 20 seconds Note: The movement speeds may vary according to the telescope position, the adjustment of the limit switches and the adjustment of the load holding valves. 1NO0039UK-00 Zebra 12...

  • Page 13: Section 2. Safety Instructions

     Knowledge of current regulations concerning this type of machine. (Classification: Group A – Type 3).  Sufficient knowledge of how the machine operates to be able to recognise incorrect operation, a fault or a risk of a fault. 1NO0039UK-00 Zebra 12...

  • Page 14: Tipping Risks

     Keep the machine a good distance from holes, bumps, tilt, debris and coatings likely to hide holes or other dangers on the ground.  Do not raise the working platform if the wind speed is greater than 12.5m/s (45km/h). 1NO0039UK-00 Zebra 12...

  • Page 15: Crushing And Collision Risks

     Ask a person on the ground to guide you when visibility is reduced.  Take into account the braking or stopping distances according to the movement speed. Reduce speed when moving on slopes (platform in low position).  It is recommended to wear protection equipment. 1NO0039UK-00 Zebra 12...

  • Page 16: Electrocution Risks

    PERSONNEL ON THE GROUND MUST KEEP AWAY IF THE MACHINE IS BEING USED NEAR ELECTRIC LINES OR POWERED EQUIPMENT. IN THE EVENT OF CONTACT WITH AN ELECTRIC LINE OR POWERED APPLIANCE, PERSONNEL ON THE GROUND MUST KEEP AWAY FROM THE MACHINE UNTIL THE ELECTRIC POWER HAS BEEN CUT OFF. 1NO0039UK-00 Zebra 12...

  • Page 17: Falling Risks

    Avoid any protection on/to the machine, in particular to the fuel tank.  DO NOT use the machine in the presence of electromagnetic fields (radar, high voltage currents...). This could damage the machine electronic components. 1NO0039UK-00 Zebra 12...

  • Page 18: Operating Limitations

     The acid contained in the battery is highly corrosive. Make sure that it does not come into contact with skin, eyes or clothing. Wear appropriate protective equipment when maintaining the battery.  Only charge the battery in well-ventilated premises. 1NO0039UK-00 Zebra 12...
  • Page 19  Do not open the radiator cap when the engine is hot.  No modifications may be made to this machine without written agreement from the manufacturer ( ). These modifications will invalidate the warranty and the owner and/or user will be held responsible if an accident occurs. 1NO0039UK-00 Zebra 12...

  • Page 20: Section 3. Preparation And Inspection

    4- Oscillating axle - Oscillating axle cylinders. 5- Steering cylinder - Steering bar. 6- Front wheel motors - Wheel pivot pins: No screws missing - Screws correctly tightened. 7- Wheels: Tyres in good condition – No wheel nuts missing – Wheels correctly tightened 1NO0039UK-00 Zebra 12...
  • Page 21 ( 15 ) ( 12 ) ( 1 ) ( 2 ) ( 3 ) ( 2 ) ( 4 ) ( 6 ) ( 7 ) ( 14 ) ( 13 ) ( 7 ) ( 5 ) 1NO0039UK-00 Zebra 12...
  • Page 22 ( 12 ) ( 11 ) ( 12 ) ( 12 ) ( 11 ) ( 12 ) ( 12 ) ( 11 ) ( 12 ) ( 8 ) ( 10 ) ( 8 ) ( 9 ) 1NO0039UK-00 Zebra 12...

  • Page 23: Operating Controls

    7- Return the structure in line with the chassis. 8- Perform a drive movement in slow speed : the axle must unlock and the right wheel must contact the ground. 9- Repeat the procedure with the wedge under the front left hand side wheel. 1NO0039UK-00 Zebra 12...
  • Page 24 1- Platform lowered, drive the machine on a slope greater than the maximum accepted tilt: the tilt light comes on. 2- Raise the platform by around 1m: the alarm sounds. 3- Check the movements are disconnected according to the selected operating mode (see Section 5 – Safety devices). 1NO0039UK-00 Zebra 12...
  • Page 25 Except for emergency cases, the ground control station should not be used when personnel are in the work platform. Read the safety instructions in Section 2 of this manual before using the machine. 1NO0039UK-00 Zebra 12...

  • Page 26: Controls And Indicators

    6- Jib 2 Elevation / Lowering control. 7- Telescope In / Out control. 8- Jib 2 Elevation / Lowering control. 9- Right / Left Platform rotation control. 10- Platform levelling control Elevation / Lowering. 11- Controls lights. 12- Hourmeter. 1NO0039UK-00 Zebra 12...
  • Page 27 Refer to Section 4.4.2 – Elevation. 9- Platform levelling control Elevation / Lowering: Toggle the lever towards the top to adjust the platform’s level up or towards the bottom to adjust the platform’s level down. Refer to Section 4.4.4 – Platform’s levelling. 1NO0039UK-00 Zebra 12...
  • Page 28 This light comes on when the engine is warming up and goes off once the engine is started. Refer to Section 4.2 – Diesel engine operation. 12- Hourmeter : Indicates the total operating time for the diesel engine. 1NO0039UK-00 Zebra 12...
  • Page 29 8- Jib 2 Elevation / Lowering and Left / Right Orientation Joystick 9- Engine Regime Selector Switch. 10- Drive and Steering Control Joystick. 11- Drive Speed Selector Switch. 12- Drive Direction Indicator and Validation (Optional). 13- Horn. 14- Generator Indicator Light and Start Switch (Optional). 15- Indicator lights. 1NO0039UK-00 Zebra 12...
  • Page 30 Push the lever forward to raise Jib 2 or pull the lever backwards to lower the Jib 2. Tilt the lever to the right or to the left to rotate the structure in the corresponding direction. Refer To Section 4.4.2 – Elevation. Refer to Section 4.4.5 – Structure orientation. 1NO0039UK-00 Zebra 12...
  • Page 31 Toggle the lever to the left (OFF) to cut the generator. 15- Tilt indicator light : The indicator light comes on when the machine has reached the maximum authorised tilt. Refer to Section 5.1 – Tilt sensor. 1NO0039UK-00 Zebra 12...
  • Page 32 This light comes on when the fuel level in the tank is low: add fuel in the tank. Refer to 7.1.2 – Fuel. 15- Preheating indicator light: This light comes on when the engine is warming up and goes off once the engine is started. Refer to Section 4.2 – Diesel engine operation. 1NO0039UK-00 Zebra 12...

  • Page 33: Diesel Engine Operation

    - When the engine is hot it starts immediately. Release the button as soon as the engine starts. LET THE ENGINE WARM UP FOR A FEW MINUTES BEFORE USING THE  Stop / Emergency Stop MACHINE. Pressing the Emergency Stop buttons cuts 1NO0039UK-00 Zebra 12...
  • Page 34 Lower the platform and cut the engine immediately. The auxiliary hydraulic group may also be used to return the platform to its low position. The exact nature of the fault is indicated on the control module screen. 1NO0039UK-00 Zebra 12...

  • Page 35: Drive - Steering

    2. Once the machine is running, release the enable button. -NOTE- The light indicator and the enable button are fitted as standard. The function activation / disabling can be configured in the system: see §8.3.1 - Settings 1NO0039UK-00 Zebra 12...

  • Page 36: Lifting Structure

    The arm 2 movement speed is proportional to the joystick displacement. The arm 1 and 3 movement speed may be adjusted using the speed adjustment gauge. 4- To stop the movement, place the lever/joystick into neutral to reduce the speed and release the enable pedal. 1NO0039UK-00 Zebra 12...
  • Page 37 3- To stop the movement, release the control switch or the enable button. -NOTE- Disabling this function when the working platform is in high position may be configured in the system: See §8.3.1 - Settings 1NO0039UK-00 Zebra 12...

  • Page 38: Parking - Storage

    - Disconnect the battery and charge it if necessary. See Section 7-5 Battery. - Chock the machine's wheels.  For storage, the length of the machine may be reduced by folding the work platform under the telescopic arm: 1- Remove any material from the work platform. 1NO0039UK-00 Zebra 12...
  • Page 39 OPERATOR’S AND SAFETY MANUAL 2- From the ground control station, raise jib 2 slightly. 3- Use the platform levelling control to position it under the jib making sure the platform does not hit the ground.. 1NO0039UK-00 Zebra 12...

  • Page 40: Handling - Stowage For Transport

    Strap the platform as shown (do not strap too tight to prevent damage to the platform). The wheels can also be chocked.  Remove all the elements not secured to the machine. 1090 1NO0039UK-00 Zebra 12...

  • Page 41: Section 5. Safeties

    Arm 2 lower and orientation cutout until the telescope is taken back in. Combined movements prohibited.  Mode 4 (CAUTION, this mode does not correspond to the EC standard): No movement cutout. Engine high speed cutout for the structure movements. 1NO0039UK-00 Zebra 12...

  • Page 42: Load Control

    If a fault occurs when the platform is elevated and is occupied by personnel, appropriate measures must be taken to protect the platform's occupants. 1NO0039UK-00 Zebra 12...

  • Page 43: Movement Alarms

    An optional flashing light may be installed on the machine. This equipment may be activated: When the machine is powered up When the diesel engine is running During drive movements During drive and lifting structure movements See § 8.3.1 – Option settings.. 1NO0039UK-00 Zebra 12...

  • Page 44: Section 6. Emergency Procedures

    2- Toggle and hold the Start / Auxiliary Group button downwards. 3- Use the controls to take the platform back to its low position. 6.2. EMERGENCY TOWING In case of engine failure or machine malfunction, it is possible, after releasing the brakes, to tow the machine. 1NO0039UK-00 Zebra 12...

  • Page 45: After An Incident

    After an incident, carefully inspect the machine and test the good working order of all controls and safeties. Raise the platform by over a meter only after all damages have been repaired and all controls function correctly. If in doubt, contact your distributor or the manufacturer. 1NO0039UK-00 Zebra 12...

  • Page 46: Section 7. Maintenance For The Operator

    -15°C. Depending on the conditions under which the machine is used, you may need to adapt the type of lubricant (See graph opposite). TEMPERATURE AMBIANTE (°C) 1NO0039UK-00 Zebra 12...

  • Page 47: Lubrication

    ( 9 ) ( 5 ) ( 17 ) ( 7 ) ( 6 ) ( 8 ) ( 16 ) ( 16 ) ( 17 ) ( 19 ) ( 1 ) ( 2 ) ( 21 ) 1NO0039UK-00 Zebra 12...

  • Page 48: Wheels

    100 hours' operation. TIGHTEN THE WHEEL NUTS.  Wheel replacement The wheels can only be replaced by wheels with the same characteristics (dimensions, load capacities, deflection, lateral run out, mass…) to avoid impairing the stability of the machine. 1NO0039UK-00 Zebra 12...

  • Page 49: Battery

    - Use a 12 Volt charger adapted to the battery's capacity. - Disconnect the battery from the machine before charging it. - To preserve the battery's lifetime, avoid quick charges. - Only charge the battery in well-ventilated premises.  Disconnecting - Connecting the battery 1NO0039UK-00 Zebra 12...
  • Page 50 Charge the battery if the battery voltage in open circuit is under 1.10 12.40 volts. 100% Check the electrolyte level and Discharge depth recharge the battery approximately every two months. 1NO0039UK-00 Zebra 12...

  • Page 51: Section 8. Control Module

    The following screen is displayed when the machine is powered up : (10) (11) (12) 1- Machine model and serial number 2- Date / time, 3- System status: System OK / Error active. 4- Light - System fault. 5- Lights - Faults: 1NO0039UK-00 Zebra 12...

  • Page 52: Menus

    8.2. MENUS Welcome screen Ecran d'accueil Platform Transmission Transmission Etat des Diagnostic Service Infos Command Direction Commandes steering Service Diagnostic Moteur thermique Status de la Plate-forme Diesel engine Ground Station Etat des Safeties Command Commandes Poste Bas Status 1NO0039UK-00 Zebra 12...
  • Page 53 3- Parameters – Steering movement. The arrows light up when the corresponding movement is controlled Proportional valve control setpoint Steering Hydraulic circuit pressure 4- Light – Parking brake : the icon turns grey when the brake is deactivated. 1NO0039UK-00 Zebra 12...
  • Page 54 10- Engine Regime (RPM) 11- Light – Diesel engine faults. Engine oil pressure fault Engine temperature fault Alternator fault 12- Light – Oscillating axle Locking / Unlocking. Green light : Oscillating axle unlocked Red light : Oscillating axle locked 1NO0039UK-00 Zebra 12...
  • Page 55 Joystick setpoint value - Orientation movement The arrows light up when the corresponding movement is controlled. Status light – Structure position sensor (the light is on when the jib is between the rear wheels). Proportional valve control value 1NO0039UK-00 Zebra 12...
  • Page 56 The arrows light up when the corresponding movement is controlled. 7- Entry parameters – Platform rotation. The arrows light up when the corresponding movement is controlled 8- Proportional valve control value. Proportional valve control value. (Movements levelling, Jib 3, Platform Rotation / Generator (Option)) 1NO0039UK-00 Zebra 12...
  • Page 57 Red light: acceptable tilt exceeded 13- Engine speed selector position for the structure movements. Idle. High regime. 14- Light – Enable pedal actuated. 15- Light – Auxiliary hydraulic group control actuated. 16- Light – Diesel engine start button actuated. 1NO0039UK-00 Zebra 12...
  • Page 58 2- Entry parameters – Jib 2 The arrows light up when the corresponding movement is controlled. Status light – Structure position sensor (the light is on when the jib is between the rear wheels). Proportional valve control value 1NO0039UK-00 Zebra 12...
  • Page 59 (Movements levelling, Jib 3, Platform Rotation / Generator (Option)) 9- Elevation manifold pressure value. Pressure value in the hydraulic circuit 10- Light – Supply to the pressure relief valve electrically controlled : the light is on when the pressure relief valve is actuated. 1NO0039UK-00 Zebra 12...
  • Page 60 Green light - unlocking valve piloted / oscillating axle unlocked Red light - unlocking valve not piloted / oscillating axle locked 3- Status light - Jib 1 position sensor (the light is on when the arm is lowered). 1NO0039UK-00 Zebra 12...
  • Page 61 7.2.2. When a maintenance operation is required, the maintenance light flashes slowly. Once the maintenance operation has been carried out, it must be "validated" in the system to launch a new countdown: From the home screen, press [F4]. Press [F2]. 1NO0039UK-00 Zebra 12...
  • Page 62 Note: the revision/maintenance operations may be carried out and validated early. If the machine is used very intensively or in a harsh environment, the intervals may be reduced. It is preferable to only modify the revision interval when the revision is carried out. 1NO0039UK-00 Zebra 12...
  • Page 63 Once the last digit has been entered, press [OK]. Use the right hand side arrows to modify the interval between each revision. Press [OK] again to Press [OK] to validate. validate the new interval. 150h 200h 150h 255h 1NO0039UK-00 Zebra 12...
  • Page 64 OPERATOR’S AND SAFETY MANUAL Press [F3] to confirm the setting then press [F4] to finish. 150h 150h 150h 255h 1NO0039UK-00 Zebra 12...
  • Page 65 Press « back to previous screen » arrow : Press [F2]. 150h 150h 255h 255h Press [F2] to confirm The number of hours is updated function of the new interval: 205h 1NO0039UK-00 Zebra 12...

  • Page 66: Settings - Logs

    - Jib 3 elevation - Jib 3 lowering - Platform rotation - Levelling – Elevation Ground controls - Levelling – Lowering Ground controls - Levelling – Elevation Upper controls - Levelling – Lowering Upper controls - Orientation 1NO0039UK-00 Zebra 12...
  • Page 67 - Levelling – elevated position Authorised Prohibited - Drive reduction when tilted. Option Settings - Generator Active Inactive - Flashing light Inactive Machine powered up Engine running During drive During drive + movements - Particle filter Active Inactive 1NO0039UK-00 Zebra 12...
  • Page 68 8.3.2 INFO – RECORDS (LOGS) The system records each control and each "system fault". Certain data on the machine's usage rate or certain functions are also saved to help planning any preventive maintenance operations. Press [F4]. Press [F3]. 1NO0039UK-00 Zebra 12...
  • Page 69 - Inactivity time (engine running) - Elevation function usage time - drive function usage time Auxiliary group - Date and usage duration of the auxiliary group Auxiliary group (Total) - Total duration and date of last use of the auxiliary group 1NO0039UK-00 Zebra 12...

  • Page 70: Tilt Sensor Calibration

    Use the arrows on the right hand side to display the access code digits. Press [OK] to validate each digit and move to the next one. Once the last digit has been entered, press [OK] then [F2] (or [OK] again). Press [F4]. Press [F1]. 1NO0039UK-00 Zebra 12...
  • Page 71 OPERATOR’S AND SAFETY MANUAL Press [F4]. Press [F2] to confirm. 1NO0039UK-00 Zebra 12...

  • Page 72: Regeneration Of The Particle Filter (Option)

    - Drive the machine outside or in a well-ventilated area.. - Fully lower the structure. - Press [F2] to start the operation : the diesel engine switches to high speed for a 15 minute period. 1NO0039UK-00 Zebra 12...

  • Page 73: Section 9. Schematics

    OPERATOR’S AND SAFETY MANUAL 9.1. ELECTRICAL SCHEMATIC 1NO0039UK-00 Zebra 12...

  • Page 74: Hydraulic Schematic

    OPERATOR’S AND SAFETY MANUAL 9.2. HYDRAULIC SCHEMATIC 1NO0039UK-00 Zebra 12...
  • Page 75 OPERATOR’S AND SAFETY MANUAL 1NO0039UK-00 Zebra 12...

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