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OPERATOR’S AND SAFETY HANDBOOK FOREWORD This manual has been compiled to assist to properly use and maintain your Zebra 12, Zebra 16 or Zebra 16 STAB self-propelled work platform. Prior to any operation of the machine (and regularly thereafter), any person in contact with, or having an activity in relation with the machine must read and understand the content of the handbook.
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MOVE WITH THE PLATFORM RAISED THIS TYPE OF MACHINE. INCLINES, HILLY SOFT SURFACES. UNTRAINED OPERATOR PUTS WHEELS HIMSELF AND OTHERS AT RISK OF OUTRIGGERS) MUST REMAIN DEATH OR SERIOUS INJURIES. PERMANENT CONTACT WITH THE GROUND. Zebra 12 – Zebra 16 1NO0060EN-00...
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If you do not know who your distributor is, or cannot inform them, please contact: Tel: 33 (0)5 53 79 83 20 Fax: 33 (05) 53 88 01 07 Address: Lieu-Dit Bacqué, rue André Thévet, 47400 Fauillet, France Zebra 12 – Zebra 16 1NO0060EN-00...
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The EC type certificate has been issued by: APAVE (0060) Immeuble Canopy – 6 rue du général Audran CS 60123 92412 COURBEVOIE CEDEX Under the reference : 0060/ 5253/ 760/ 10/ 15/ 0007/ REV01/ 04/ 21 Zebra 12 – Zebra 16 1NO0060EN-00...
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The EC type certificate has been issued by: APAVE (0060) Immeuble Canopy – 6 rue du général Audran CS 60123 92412 COURBEVOIE CEDEX Under the reference: 0060/ 5253/ 760/ 09/13/ 0002 REV 001/ 09/ 18 Zebra 12 – Zebra 16 1NO0060EN-00...
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6. Hydraulic tank 7. Ground control station 8. Turret 9. Arm 1 10. Arm 2 11. Telescope 12. Arm 3 13. Rotator 14. Work platform 15. Work platform control station 16. Manual storage box Zebra 12 – Zebra 16 1NO0060EN-00...
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The average maximum quadratic value weighted by the acceleration frequency to which the whole body is exposed does not exceed 0.5m/s². Due to constant improvements made to its products, ATN reserves the right to alter their specifications and equipment without notice.
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Rotation (end to end) 15 à 20 seconds 15 to 20 seconds Note: The movement speeds may vary according to the telescope position, the adjustment of the limit switches and the adjustment of the load holding valves. Zebra 12 – Zebra 16 1NO0060EN-00...
(Classification: Group B – Type 3). • Sufficient knowledge of how the machine operates to be able to recognise incorrect operation, a fault, or a risk of a fault. Zebra 12 – Zebra 16 1NO0060EN-00...
• Keep the machine a good distance from holes, bumps, tilt, debris, and coatings likely to hide holes or other dangers on the ground. • Do not raise the work platform if the wind speed exceeds 12.5m/s (45km/h). Zebra 12 – Zebra 16 1NO0060EN-00...
NEAR ELECTRIC LINES OR POWERED EQUIPMENT. IN THE EVENT OF CONTACT WITH AN ELECTRIC LINE OR POWERED APPLIANCE, PERSONNEL ON THE GROUND MUST KEEP AWAY FROM THE MACHINE UNTIL THE ELECTRIC POWER IS CUT OFF. Zebra 12 – Zebra 16 1NO0060EN-00...
Avoid any projection on/to the machine, particularly to the fuel tank. • DO NOT use the machine in presence of electromagnetic fields (radar, high voltage currents…). This could damage the machine’s electronic components Zebra 12 – Zebra 16 1NO0060EN-00...
• Disconnect the battery when working on the machine's electrical circuit or during welding operations. • Do not smoke, approach bare flames, or create sparks near the battery. • Do not place any metal tools or objects on the battery terminals. Zebra 12 – Zebra 16 1NO0060EN-00...
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• No modifications may be made to this machine without written agreement from the manufacturer ( ). These modifications will invalidate the warranty and the owner and/or user will be held responsible if an accident occurs. Zebra 12 – Zebra 16 1NO0060EN-00...
8- Drive the machine in slow speed: the axle should unlock, and the right-hand side wheel should contact the ground. 9- Repeat the previous procedure placing the wedge under the front left hand side wheel. Zebra 12 – Zebra 16 1NO0060EN-00...
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4- Fold arm 1 and raise arm 2 for about 1 meter and drive. 5- The machine must drive automatically in low speed. 6- Fold arm 2 and telescope out for about 30 centimeters and drive. 7- The machine must drive automatically in low speed. Zebra 12 – Zebra 16 1NO0060EN-00...
Read the safety instructions in Section 2 of this manual before using the machine. CONTROLS AND INDICATORS 4.1.1. GROUND CONTROL STATION Zebra 12 (10) (12) (11) (13) Zebra 12 – Zebra 16 1NO0060EN-00...
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12- Indicator lights. 13- Hourmeter. 1- Battery Master Switch: Cuts the starter battery of the machine’s electric circuit. Place the handle in horizontal position to switch on. Place the handle vertically to cut the supply. Zebra 12 – Zebra 16 1NO0060EN-00...
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Tilt the switch in the direction of the arrow corresponding to the desired movement. Refer to Section 4.4.3 –Telescope. 9- Arm 3 Up / Down control: Tilt the switch in the direction of the arrow corresponding to the desired movement. Refer to Section 4.4.2 – Elevation. Zebra 12 – Zebra 16 1NO0060EN-00...
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This light comes on during the preheating phase and goes off once the engine starts. Refer to Section 4.2 – Combustion engine operation. 13- Hourmeter: Indicates the global operating time of the combustion engine. Zebra 12 – Zebra 16 1NO0060EN-00...
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Refer to Section 4.4.6 – Work platform Rotation. 7- Platform Up / Down levelling Control: Tilt the switch forward to adjust the platform’s level up or rearwards to adjust the platform’s level down. Refer to Section 4.4.4 – Platform levelling. Zebra 12 – Zebra 16 1NO0060EN-00...
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The light switches on when the structure is turned beyond the rear axle. The validation switch must be used before a drive movement is controlled. 2 sec Refer to Section 4.3 – Driving / Steering. Zebra 12 – Zebra 16 1NO0060EN-00...
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• When the alternator is faulty: the alternator no longer charges the battery correctly. • When the diesel engine oil pressure is abnormally low or when the cooling fluid temperature is abnormally high: CUT the diesel engine as quickly as possible. Zebra 12 – Zebra 16 1NO0060EN-00...
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IF THIS INDICATOR LIGHTS UP AND AN ALARM SOUNDS WHEN THE PLATFORM IS RAISED, IMMEDIATELY LOWER THE PLATFORM. 26- Outrigger ground contact indicator (Z16 Stab only) : The indicators are lit when the corresponding outriggers contact the ground. Zebra 12 – Zebra 16 1NO0060EN-00...
- NOTE- The engine can only be started if all the controls are in neutral and the enable pedal is released. Zebra 12 – Zebra 16 1NO0060EN-00...
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Refer to Section 9 – Control Screen. When the STOP & START device has stopped the engine, the indicator lights up on the platform control station. To start again, activate the engine start lever. Zebra 12 – Zebra 16 1NO0060EN-00...
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The auxiliary hydraulic power unit can also be used to lower the platform. When an alternator operating fault is detected: ➢ The engine fault indicator lights up steady. The exact nature of the fault is indicated on the control screen. Zebra 12 – Zebra 16 1NO0060EN-00...
Depress the right button to steer the wheels to the right or the left button to steer the wheels to the left. The wheels remain in the position they are in when the button is released. To bring the wheels back in line, use the opposite button. Zebra 12 – Zebra 16 1NO0060EN-00...
• From the work platform control station 1- Select the engine speed desired. 2- Depress the enable pedal. 3- Within 5 seconds, tilt the telescope control lever backwards to extend the telescope and forward to retract the telescope. Zebra 12 – Zebra 16 1NO0060EN-00...
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1- Press and hold down the enable button. The enable button must be depressed before a movement is controlled. 2- Tilt the platform rotation lever in the direction of the desired movement. 3- To stop the movement, release the control lever or the enable button. Zebra 12 – Zebra 16 1NO0060EN-00...
3- Keep the lever tilted until: ➢ The red outrigger position indicator switches off. ➢ An acoustic signal sounds (4 quick beeps). ➢ The engine speed slows down. The outrigger movement stops automatically once they are fully retracted. Zebra 12 – Zebra 16 1NO0060EN-00...
DO NOT EXPOSE THE ONBOARD GENERATOR generator type installed. Refer to the TO DIRECT CONTACT WITH A WATER JET OR data plate on the generator. HIGH-PRESSURE CLEANER. Zebra 12 – Zebra 16 1NO0060EN-00...
• Protect the control stations if necessary as well as the instruction or warning stickers using covers. • For extended storage: - Disconnect the battery and charge if necessary. See Section 7-5 Battery. - Chock the machine's wheels. Zebra 12 – Zebra 16 1NO0060EN-00...
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OPERATOR’S AND SAFETY HANDBOOK • For storage, the overall length can be reduced by bringing the work platform under the telescopic arm (Zebra 12) on the side of the arms (Zebra 16) : Zebra 12: 1- Remove all material that may be in the work platform.
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OPERATOR’S AND SAFETY HANDBOOK 4- Use the platform levelling control to fold it alongside the arms. 5- Lower arm 1 Zebra 12 – Zebra 16 1NO0060EN-00...
CHECK THAT THE PIVOTING MOTOR in parking-storage position as described in SUPPORT IS CORRECTLY LOCKED IN Section 4.7. PLACE. WHEN HANDLING MACHINE, THERE MUST BE NO PERSONNEL OR MATERIAL ON THE WORK PLATFORM. ARRIMAGE POUR LE TRANSPORT Zebra 12 – Zebra 16 1NO0060EN-00...
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• The machine must be in transport position. • The machine must be solidly secured to the vehicle platform as shown below. Use chains or slings rather than textile straps. In addition, the wheels may be chocked. Zebra 12 – Zebra 16 1NO0060EN-00...
- Before using the machine, never forget to check the machine suits to the workplace. This verification must be done by the user of the machine. PERIODIC INSPECTION - Every 6 months, the machine must be check by an approved agency. Zebra 12 – Zebra 16 1NO0060EN-00...
Structure movement speed reduction. Telescope extension cut-out. Elevation movement for arms 1 and 2 cut-out. Arm 2 lowering movement and structure rotation movement cut-out until the telescope is not fully retracted. Combined movements prohibited. Zebra 12 – Zebra 16 1NO0060EN-00...
An optional flashing light may be fitted to the machine. This equipment may be activated: On power up When the combustion engine is running During drive movements During drive and elevating structure movements. Refer to Section 9 – Control screen. Zebra 12 – Zebra 16 1NO0060EN-00...
To restore machine operation, the anti-crush bar must be released, the controls returned to neutral and the enable pedal released. The priority ground control station remains operational even if the anti-crush bar remains activated. Zebra 12 – Zebra 16 1NO0060EN-00...
2- Use the controls to lower the platform. • From the work platform control station 1- Press on the enable pedal. 2- Keep the Start / Auxiliary Group button tilted downwards. 3- Use the controls to lower the platform. Zebra 12 – Zebra 16 1NO0060EN-00...
1- Open the left-hand side cover (ground control station side). 2- Position the control station selector on ground control station. 3- From the menu display, press the button Zebra 12 access the settings menu. Zebra 16 Zebra 12 – Zebra 16 1NO0060EN-00...
OPERATOR’S AND SAFETY HANDBOOK 4- The settings menu request a 4 digit PIN code (contact ATN for mor information) 5- Only after you have entered the PIN code, flip up the safety cover for the override switch, tilt and hold the lever upwards.
See section 3.3 Only raise the platform by a metre if all the damages have been repaired and if all the controls are operating correctly. If in doubt, contact your reseller or the manufacturer. Zebra 12 – Zebra 16 1NO0060EN-00...
This type of lubricant RECOMMENDED enables the engine to start at temperatures as low as -15°C. Depending on the operating conditions of the machine, you may need to adapt the type of lubricant (See graph opposite). Zebra 12 – Zebra 16 1NO0060EN-00...
Each time you start working with the machine, you have to check hoses statement and their connections. Each hose with a leak, pinch, abrasion or in such of other wear has to be replaced. Zebra 12 – Zebra 16 1NO0060EN-00...
1- Screw all the nuts on by hand. Do not lubricate the threads. 2- Tighten the nuts turn by turn, respecting the order and the tightening steps indicated below: Wheel torque step step step 100-120Nm 250-280Nm 350-400Nm Zebra 12 – Zebra 16 1NO0060EN-00...
1.20 Charge the battery if the battery voltage in open circuit is under 12.40 volts. 1.15 Check the electrolyte level and recharge the battery approximately every two months. 1.10 100% Discharge depth Zebra 12 – Zebra 16 1NO0060EN-00...
CONTROL SCREEN The machine is fitted with an onboard tactile screen used for adjustments / diagnostics. Page closing Info and contact ATN: by clicking on the logo, you will access the different contacts at ATN Model and S/N Date and time Safety indicators / Machine faults Zebra 12 –...
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Engine not started or fault (Oil pressure, cooling fluid temperature > 110° or Alternator – voltage < 11.5V and engine started) Engine started without active fault Battery voltage: Battery voltage value (on the module MC43FS terminals) Battery voltage > 13.2V Zebra 12 – Zebra 16 1NO0060EN-00...
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Clicking on one of the control stations gives access to the conditions of all inputs/outputs of the control station (buttons, joysticks, indicators). Input/output name Enty current SW = Switch True : active (button) False : non active Zebra 12 – Zebra 16 1NO0060EN-00...
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8B : Revision / Diagnostic Menu 8C : Engine /Drive Menu 8D : Upper Station Control Menu 8E : Lower Station Control Menu 8F : Return to previous page 8G : Outrigger Menu (Zebra 16 Stabs only) Zebra 12 – Zebra 16 1NO0060EN-00...
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: System : Measure : Adjust : Preferences Click on the « System » menu to get to the module conditions and system information: Info : gives the software’s name, version and machine’s serial number Zebra 12 – Zebra 16 1NO0060EN-00...
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Errors recorded on the MC43FS Errors recorded on the MD4 Machine Event Overload with date and time: Machine Event tilt in elevated position with date and time Event Tilt reset done with date and time Zebra 12 – Zebra 16 1NO0060EN-00...
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OPERATOR’S AND SAFETY HANDBOOK Click on the menu « Measure » to access measures of inputs/outputs: Zebra 12 – Zebra 16 1NO0060EN-00...
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Speed reductions: access to speed reduction of the elevation movements for combined movements. Service: access to various internal parameters (preheat duration, detection engine started) Example of speed adjustment for arm 1 elevation: Speed adjustment Validation / Cancellation Return to default setting Zebra 12 – Zebra 16 1NO0060EN-00...
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Click on the menu « Preferences » to access the screen’s settings: Contrast, date, language choice… Contrast and screen saving adjustment Date and time adjustment Language choice Menu Service / Diagnostic: Reserved for ATN (access with PIN code) Zebra 12 – Zebra 16 1NO0060EN-00...
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Protection by PIN code Allows the hourmeter to be set (in the event the module was replaced): makes the parameter visible in Settings/Service Validates the service interval and / or hourmeter setting adjustment. Zebra 12 – Zebra 16 1NO0060EN-00...
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Large displacement – Low and slope speed Small displacement – High speed Active brake: light off if unlocked Piloting Forward / reverse drive and right / left steering. The arrows lit indicate the movement in progress (Coil piloting). Zebra 12 – Zebra 16 1NO0060EN-00...
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Info Engine start upper or lower control station, lit if active. Generator (option), lit if active. Tilt, lit in green if ok and in red if beyond. Overload, lit red if active. Zebra 12 – Zebra 16 1NO0060EN-00...
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The green arrow on the movement indicate the active output (coil piloting). The gauge in percentage indicates the speed of the movement in progress (adjustment of the proportional from the screen).). The 4 arrows indicate the joystick active input with its tilt percentage (joystick action). Zebra 12 – Zebra 16 1NO0060EN-00...
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Info elevation speed selector (Engine high or low speed). Info engine running (sensor RPM info). Info auxiliary group active (output). Generator (option), lit if active. Tilt, lit green if ok and red if beyond or disconnected. Overload, lit red if active. Zebra 12 – Zebra 16 1NO0060EN-00...
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The green arrow on the movement indicate the active output (coil piloting). The gauge in percentage indicates the speed of the movement in progress (adjustment of the proportional from the screen). The green arrows around the button indicate the active input (button action). Zebra 12 – Zebra 16 1NO0060EN-00...
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When the machine is lowered, the 3 indicators must be lit in green. Info Engine start button. Info enable button lower control box. Info engine running (sensor RPM info). Tilt, lit green if ok and red if beyond or disconnected. Overload, lit red if active. Zebra 12 – Zebra 16 1NO0060EN-00...
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Note : when the 4 outriggers are fully retracted, the outrigger condition indicators are all off. The arrow indicates the operating direction of the outrigger (piloting of the solenoid elevation / descent). Zebra 12 – Zebra 16 1NO0060EN-00...
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Pressure in the circuit of the outrigger movement piloting block in bars. Tilt, lit green if ok and red if beyond. Note : When the machine is on outriggers, chassis max tilt authorised is 1°. Zebra 12 – Zebra 16 1NO0060EN-00...
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