Fujikura 90S Instruction Manual

Fujikura 90S Instruction Manual

Core alignment fusion splicer
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Instruction manual
Core Alignment Fusion Splicer 90S
FUSION SPLICER 90S Rev5
Please read this instruction manual carefully
before operating the equipment.
Adhere to all safety instructions and
warnings contained in this manual.
Keep this manual in a safe place.
There is a change without a previous notice.
We are not responsible for the products
that are not purchased from our authorized
distributors.

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Summary of Contents for Fujikura 90S

  • Page 1 FUSION SPLICER 90S Rev5 Instruction manual Core Alignment Fusion Splicer 90S Please read this instruction manual carefully before operating the equipment. Adhere to all safety instructions and warnings contained in this manual. Keep this manual in a safe place. There is a change without a previous notice.
  • Page 2 Ion battery, and follow their instructions. Do not remove the protector from the fusion splicer, without first consulting a nearest Fujikura authorized distributor for instruction. Tightening the original screw without the protector present may damage mechanism inside.
  • Page 3: Table Of Contents

    FUSION SPLICER 90S Rev5 How to remove and install the Protrusion of the sheath clamp ....48 Wireless data communication ............50 Table of Contents Wireless data communication function of the splicer ....... 50 Safety Information ................4 How to establish wireless data communication ........51 How to turn off the wireless data communication ........
  • Page 4 FUSION SPLICER 90S Rev5 Menu Lock Settings ..................87 Bluetooth Menu ..................89 Cleaver Setting Menu ................90 Stripper Setting Menu ................92 Reference Guide ................93 Instruction Manual and the Utility Software ........94 How to install the instruction manual and the Utility Software ....94 Error Message List .................
  • Page 5: Safety Information

    Do not attempt to use this machine for other Disconnect the AC power cord from the AC adapter inlet or the wall applications Fujikura Ltd. gives much consideration and regard to personal socket (outlet) immediately if user observes the following or if the injury and any damages.
  • Page 6 • Do not discard battery into an incinerator or fire. •When using an AC generator with AC output voltage of AC220-240V • Do not charge or discharge battery near a flame or under direct especially, Fujikura Ltd. recommends the following measures to correct sunlight. the condition.
  • Page 7 FUSION SPLICER 90S Rev5 RECYCLING and DISPOSAL CAUTIONS! In European Union Do not store fusion splicer in any area where temperature and humidity In accordance with the European Parliament Directive 2002/96/EC, electrical parts and materials that can be re-used and/or recycled have are extremely high.
  • Page 8: Bluetooth® Wireless Technology

    RE Directive: 2014/53/EU EN300 328, EN301 489-1, EN301 489-17 and EN 60950-1 JAPAN Radio-wave Law Article38-24 paragraph 1 R209-J00255 ・ If you have any questions for other countries, contact a nearest Fujikura authorized distributor listed in the following web site: https://www.fusionsplicer.fujikura.com/service/index.html...
  • Page 9: General Information

    FUSION SPLICER 90S Rev5 General information Introduction Automatic wind-protector This fusion splicer can splice a single optical fiber. Moreover, new functions The wind-protector operation can be customized by choosing the preferred were implemented so the splicer has improved versatility. In order to master operating mode for the wind-protector opening and closing the splicer, please read this instruction manual.
  • Page 10: Wireless Data Communication

    FUSION SPLICER 90S Rev5 Wireless data communication (2) The timing and judgment of blade rotation made by the splicer can be adjusted in the This splicer can wirelessly communicate with two fiber cleavers (CT50) and settings menu. a ribbon fiber stripper (RS02/03) via Bluetooth at the same time.
  • Page 11 FUSION SPLICER 90S Rev5 Benefit of wireless security function “Smart Lock” “Smart Lock” can be used by connecting a smartphone and the fusion splicer via Bluetooth communication. This function locks and unlocks the fusion splicer by Bluetooth communication with a smartphone.
  • Page 12: Newly Designed Sheath Clamp

    FUSION SPLICER 90S Rev5 Newly designed sheath clamp Fiber Retention Clamp Easy sleeve positioning The sheath clamp features a secondary clamp, “Fiber Retention Clamp”, which The sheath clamp is optimized for the 60mm length sleeve. When using a retains the fiber after the sheath clamp is opened. This mechanism prevents the 60mm sleeve, it is easy to position the center of the protection sleeve over the fiber from flying out after the sheath clamps open.
  • Page 13: Newly Designed Carrying Case And Work Tray

    FUSION SPLICER 90S Rev5 Newly designed carrying case and work tray Compatibility with loose tube fiber Carrying case The sheath clamp has a retractable protrusion for splicing loose buffer fiber. The The new carrying case has more space inside, allowing you to store all the tools you switch for this feature is on the base of the sheath clamp.
  • Page 14 FUSION SPLICER 90S Rev5 Work tray Protection sleeve stand The work tray has two drawers for storing the tools to prevent dust accumulation The work tray has a stand to place the protection sleeve after heating. The drawers are just the right size for tools or battery pack.
  • Page 15: Other Features

    FUSION SPLICER 90S Rev5 Other features Touchscreen Calibration Touch Panel Display & New designed Menu Screen Touch detection accuracy of the touchscreen were adjusted in the factory before The fusion splicer has a touch panel display and newly designed menu. The shipping.
  • Page 16 FUSION SPLICER 90S Rev5 Power supply connector for the device The USB type A connector of this fusion splicer can supply power to devices like an LED lamp, for splicing in a dark environment, or to charge a cell phone * *NOTE: It is not guaranteed to charge all smartphones.
  • Page 17: Description Of Product

    FUSION SPLICER 90S Rev5 Description of product Components of splicer The standard package of the splicer is the following. Check the equipment items mentioned in this list. Standard package list (2 of 2) Standard package list (1 of 2) Optical Fiber...
  • Page 18: Other Necessary Items For Splicing Operation

    FUSION SPLICER 90S Rev5 Other necessary items for splicing operation Fiber UV coating Nylon coating coating 250µm 900µm diameter [FH-70-250] [FH-70-900] Fiber holder (Optional) * Old model [FH-60-250] can * Old model [FH-60-900] can also be used. also be used.
  • Page 19: Description Of Splicer

    FUSION SPLICER 90S Rev5 Description of Splicer Structure Top view Front view Side view Tube heater Wind-Protector External terminal LCD monitor Power unit dock Wind protector USB port Mini USB port A Ribbon Stripper terminal...
  • Page 20 FUSION SPLICER 90S Rev5 Inside of Wind protector Fusion work area Sheath Clamp V-groove illumination Fiber Retention Clamp Fiber Retention Clamp Switch Switch Fiber Retention Clamp Electrode V-groove Clamp V-groove Clamp V-groove V-groove Electrode...
  • Page 21 FUSION SPLICER 90S Rev5 Operation of sheet key ON/OFF LED UP key ON/OFF key HEAT key HEAT LED RESET key OPEN/CLOSE key DOWN key SET key Key name Key function OPEN/CLOSE To open and close the wind-protector. To turn ON/OFF the power.
  • Page 22: Basic Operation

    FUSION SPLICER 90S Rev5 Basic Operation Splicing work preparation In the case of use only with splicer Multiple work environment configurations can be created using the carrying Use in a location which does not have vibration, a shock, etc. at the time of case and work table.
  • Page 23: Power Supply

    FUSION SPLICER 90S Rev5 Power supply AC Operation The fusion splicer can be operated with AC power supply or battery. Insert or detaching power unit 1. When operating the fusion splicer with AC power, use AC adapter (ADC-20) and AC power cord (ACC-xx), or either Power Unit of the following;...
  • Page 24: Battery Operation

    FUSION SPLICER 90S Rev5 Battery Operation DC operation with external battery 1. When operating the fusion splicer with DC power, use the Power Unit, Please use the supplied battery pack BTR-15. Battery Pack (BTR-15) or DC supply (DCA-03), and DC cord (DCC-20 or DCC-21).
  • Page 25 FUSION SPLICER 90S Rev5 How to check remaining battery capacity from the splicer display How to check remaining battery capacity by the battery pack If fusion splicer is equipped with the battery, turn the splicer power ON. If battery is not inserted in the splicer, simply press the battery check push Power source of "Battery"...
  • Page 26 FUSION SPLICER 90S Rev5 The battery can be charge while splicer is in use. Installed BTR-15 into power dock, How to charge the battery and then connect to AC adaptor, ADC-20 or DC power cord. Plug the AC power cord (ACC-xx) into the inlet of the AC adapter (ADC-20).
  • Page 27: Turning Splicer On/Off

    FUSION SPLICER 90S Rev5 Turning Splicer ON/OFF Turning Fusion Splicer OFF Turning Fusion Splicer ON Press ON/OFF key and hold until the red LED turns off and then detach. Press ON/OFF key and hold it until the green LED turns on. The following warning screen is displayed.
  • Page 28: Splicer Settings Check / Ready Screen

    FUSION SPLICER 90S Rev5 Splicer settings check / READY screen Icon name Key Function Composition of a READY screen After touching, “Arc Calibration” function in Arc Calibration [Maintenance] can be selected directly. The number of arc discharges in [Maintenance] is Arc Count displayed.
  • Page 29: Lcd Brightness Adjustment

    FUSION SPLICER 90S Rev5 LCD Brightness Adjustment Wind-protector automatic opening-and-closing function Monitor visibility changes depending on environmental conditions. To change If the OPEN/CLOSE key is pressed at the READY screen, the wind-protector will monitor brightness, press the light icon at the upper right side on READY open or close.
  • Page 30: Operation Mode

    FUSION SPLICER 90S Rev5 Operation mode A continuation of the operation mode parameter Selection of the operation mode Parameter Description Each operation mode consists of parameters shown below so that operation of Operation mode the equipment can be customized. You can change the operation of the fusion splicer’s automated features Operation mode according to the operator’s speed and preferences.
  • Page 31 FUSION SPLICER 90S Rev5 How to change the operation mode Touch the Main Menu icon on [Ready] screen, a [Main menu] screen will be displayed. Touch the Splice setting icon to enter the [Splice setting] screen and touch the “Operation mode” to select the favorite operation.
  • Page 32: Select Of The Splice Mode

    FUSION SPLICER 90S Rev5 Select of the Splice mode How to check the splice mode The current splice mode is displayed in the monitor as shown below The optimal splice setting for a specific fiber combination consists of the splicing parameters listed below.
  • Page 33: Select Of The Heater Mode

    Select of the Heater mode Parameter Description Each tube-heating mode is optimized for a type of Fujikura protection sleeve. These modes can be found in database area for reference. Copy the appropriate 900 or less um of diameters of coating with Covering **mmS-L one and paste it to the user-programmable area.
  • Page 34 The current heater mode is displayed on the [READY] screen. If you press these Heater Mode icons, enter to [Heater Mode] screen directly.  When using a protection sleeve that is not made by Fujikura, please set parameters based on the specific sleeve. ...
  • Page 35: Preparation Of Fiber

    FUSION SPLICER 90S Rev5 Preparation of fiber Fiber Cleaving when using a sheath clamp Cleaning optical fiber 1. Take out the CT50 from the carrying case and release the lock from the lever. Clean optical fiber with alcohol-moistened gauze or lint-free tissue approximately 500mm from the tip.
  • Page 36: Fiber Cleaving When Using A Fiber Holder

    FUSION SPLICER 90S Rev5 Fiber Cleaving when using a Fiber Holder 4. Close and gently push down on the Lever until it stops. The blade Install the Fiber holder set Plate (SP-03) automatically moves and cleaves the fiber. Lift the Lever until it stops and remove the fiber from the cleaver. Be careful...
  • Page 37 FUSION SPLICER 90S Rev5 Set the fiber onto fiber holder In case of Fiber holder “FH-60 series” 1. Open the lid of a fiber holder and then set the fiber in the fiber holder. Set the fiber in the fiber holder with the fiber coating 3.0mm from the edge of the fiber holder.
  • Page 38: Loading Fiber In Splicer

    FUSION SPLICER 90S Rev5 Push the fiber holder forward. Check the position of the fiber coating. If it sits on Loading fiber in splicer the rubber pad, adjust the fiber position in the Fiber Holder until it does not sit Using sheath clamp on the pad.
  • Page 39: Wind-Protector Motion And Sheath Clamp Motion

    FUSION SPLICER 90S Rev5 Wind-protector motion and sheath clamp motion Arc Calibration Atmospheric conditions such as temperature, humidity, and pressure are This unit has automated Wind-Protector opening-and-closing mechanism constantly changing, which creates variability in the arc temperature. This and movement changes with the chosen operation mode.
  • Page 40: Splicing Procedure

    FUSION SPLICER 90S Rev5 Use standard SMF ITU-T G652, G655 or G657 fiber for Arc  In some cases, multiple iterations of arc calibration are needed until  Calibration. the calibration process is successfully completed and the "Good" Use well prepared fibers for arc calibration. Dust on the fiber ...
  • Page 41 FUSION SPLICER 90S Rev5 If no error message is displayed, the end-face conditions are used for Estimated splice loss is displayed upon completion of splicing. Splice visual inspection as shown below. If observed, remove the fiber from the loss is affected by certain factors stated. These factors are taken into fusion splicer and repeat fiber preparation.
  • Page 42 FUSION SPLICER 90S Rev5 Splice loss increase: Cause and remedy (2 of 2) Splice loss increase: Cause and remedy (1 of 2) Symptom Cause Remedy Symptom Cause Remedy Separation Fiber stuffing too Axis offset Perform [Motor Calibration] Dust on v-groove...
  • Page 43: Storing Splicing Results

    FUSION SPLICER 90S Rev5 Storing splicing results Fiber proof test Splicing results is stored in memory. The strength of the splice point can be checked. After splicing, a proof-test is performed by pressing the SET key or opening wind-protector. If the operation mode is set to “Auto”...
  • Page 44: Heating Protection Sleeve

    FUSION SPLICER 90S Rev5 Heating protection sleeve 4. The protection sleeve slides and reaches your left hand. When using 60mm length sleeve The sheath clamp is optimized for the 60mm length sleeve. In case of using 60mm length sleeve, it is easy to position the center of the protection sleeve over the splice point.
  • Page 45 FUSION SPLICER 90S Rev5 When using short length sleeve less than 60mm After setting fiber in the heater, the heater lid automatically closes. Keep When using the 40mm length protection sleeve or micro protection tension on the fiber until then.
  • Page 46: Maintenance Of Splicing Quality

    FUSION SPLICER 90S Rev5 Maintenance of Splicing Quality Cleaning V-groove Clamp Chips Cleaning and Checking Before Splicing It is possible to maintain the performance of the splicer for a long time with If contaminants are present on the clamp proper cleaning and maintenance.
  • Page 47: Periodical Checking And Cleaning

    FUSION SPLICER 90S Rev5 Periodical checking and cleaning Change the cleaver CT50 blade position In order to maintain the splicing quality of the splicer, periodic inspection and cleaning are recommended. The fiber end face quality deteriorates as the cleaver blade wears. The CT50 uses a circular blade that has 16 positions.
  • Page 48 Replace the blade after raising it 2 times, and after all 16 positions have been used. Blade Position Number and Blade Rotating Dial  The Cleave Blade and Arm set for CT50 is user serviceable. Contact the nearest Fujikura authorized distributor for ordering details.
  • Page 49: How To Remove And Install The Protrusion Of The Sheath Clamp

    The user can replace the cleaver blade. Contact If you do not splice loose tube fiber, you can remove it with following procedure. the nearest Fujikura authorized distributor for ordering a new blade. Protrusion Clamp Arm Replacement Protrusion When the clamp pad is worn, it needs to be replaced.
  • Page 50 FUSION SPLICER 90S Rev5 5. Put the big plastic part in the pot of the clamp while keeping pressing down 5. Attach the metal plate to the sheath clamp. Then tighten two screws with 20 cNm. the small plastic part with tweezers.
  • Page 51: Wireless Data Communication

    FUSION SPLICER 90S Rev5 Wireless data communication Wireless data communication function of the splicer icon Description The splicer features wireless data communication with the optical fiber cleaver When the [Splicer] in Bluetooth menu is set (CT50) and ribbon fiber stripper (RS02/RS03) via Bluetooth. This capability “ON”, this sign appears.
  • Page 52: How To Establish Wireless Data Communication

    FUSION SPLICER 90S Rev5 How to establish wireless data communication How to check the communication status with Stripper & Cleaver 1. During the connection process, If purchased separately, the CT50, RS02/03 and compatible splicer will need RS02/RS03: The Link LED on the RS02/RS03 lights up.
  • Page 53: How To Turn Off The Wireless Data Communication

    FUSION SPLICER 90S Rev5 The cleaver or stripper requesting pairing appears on the screen of the splicer How to turn off the wireless data communication and is displayed in white. Tap with your finger to pair. Please turn off the wireless data communication function when using this splicer in places where wireless data communication is prohibited.
  • Page 54 FUSION SPLICER 90S Rev5 Procedure for Cleaver Procedure2 (In the case of RS03) ・ Remove the battery from the stripper to stop all communication. Remove the battery when transporting by aircraft. Procedure1 ・ Remove the battery from the cleaver to stop all communication.
  • Page 55: Blade Management Menu

    FUSION SPLICER 90S Rev5 Blade Management Menu Benefit of wireless data communication function By using the [Blade Management] menu, it is simple to check wear condition of Convenient usage with cleaver CT50 the cleave blade during splice operation. The splicer determines whether or not 1.
  • Page 56 FUSION SPLICER 90S Rev5 Convenient usage with the ribbon fiber stripper RS02/03 Ribbon fiber between 200 and 400um coating diameter can be stripped with this ribbon fiber stripper.The fusion splicer also wirelessly communicates with RS02/RS03. The ribbon fiber stripper settings are automatically changed according to the splice mode.
  • Page 57: Benefit Of Wireless Security Function "Smart Lock

    FUSION SPLICER 90S Rev5 Benefit of wireless security function “Smart Lock” 5. Wait until the splicer shown is in the Splice+. Tap the icon. Icon color will change (Light blue), when pairing is finished. “Smart Lock” can be used by connecting a smartphone and the fusion splicer via Bluetooth communication.
  • Page 58 FUSION SPLICER 90S Rev5 2. Turn the Splice+ on and select the FUSION SPLICER in the Splice+. Unlock procedure The fusion splicer will be automatically locked when the specified time has passed after the released pairing splicer and smartphone, or when you turn the splicer off.
  • Page 59: Main Menu

    FUSION SPLICER 90S Rev5 Main Menu A continuation of icon list Composition of Main Menu Icon Name Description [Other Setting] screen appears. Other Setting This allows review/edit the wireless communication and the supervisor settings. [Guide/Promotion] screen appears. Guide It shows the procedure how to use this splicer with Built in instruction guide.
  • Page 60: Splice Mode Menu

    FUSION SPLICER 90S Rev5 Splice mode menu Splice Mode Composition of Splice Menu The optimal splice setting for a specific fiber combination consists of the splicing Common parameters for all modes for splicing can be set. parameters listed below. In other words, the optimal splicing parameters depend [Splice Mode] screen appears when selecting the Splice Mode icon at on the fiber combinations, and are different from fiber to fiber.
  • Page 61 FUSION SPLICER 90S Rev5 Below is a figure showing the Arc discharge conditions (relationship between Select Splice Mode "Arc power" and "Motor motion"). The conditions can be edited by changing the splicing parameters listed below. Depending on splice mode, certain AUTO splice mode parameters cannot be changed.
  • Page 62 FUSION SPLICER 90S Rev5 Fast splice mode Special splice mode Use this mode if the fiber type is identified and prefer quick splices with high yield In this mode, the parameters are set in detail and can be changed. to consistent splice loss.
  • Page 63 FUSION SPLICER 90S Rev5 Attenuation splice mode Editing Splice Mode Splicing parameters in each splice mode can be modified. Arc power and Arc Use this splice mode when you need intentionally splice loss by making axial offset. time are considered the two most vital parameters.
  • Page 64 FUSION SPLICER 90S Rev5 Initializing edited parameters Creating or deleting splice modes Edited parameters can easily be initialized to their preset parameters by How to create a splice mode performing the following procedure: There are a standard set of splice modes listed when the splicer is first shipped, and all the other modes are displayed [BLANK].
  • Page 65 FUSION SPLICER 90S Rev5 How to erase splice mode Splice mode can be erased. Follow the below steps to erase a splice mode. Press icon of the mode to be erased. Select [Fiber Type] and change it into [BLANK]...
  • Page 66 FUSION SPLICER 90S Rev5 Detail of the parameters in splice mode AUTO mode and FAST mode: [** AUTO], [** FAST] Below is a list of Splicing parameters for AUTO modes and FAST mode. Only a limited number of parameters listed below are displayed for those modes to simplify the operation.
  • Page 67 FUSION SPLICER 90S Rev5 Special mode: [SM], [NZ], [DS], [MM] Splicing parameters: standard modes In other splice modes in the user-selectable database, the user can select from a series of factory-set splicing modes for various splicing combinations. Below are the descriptions of the various parameters used in these modes.
  • Page 68 FUSION SPLICER 90S Rev5 arameter list (3 of 5) Parameter list (4 of 5) Parameter Description Parameter Description Prefuse and Stuff Tapering Prefuse Sets the power of the prefuse arc, which is an arc discharge Splice loss is sometimes improved when the fiber is tapered Power occurring from the beginning until the fibers begin stuffing.
  • Page 69 FUSION SPLICER 90S Rev5 Parameter list (5 of 5) Manual Splice Mode This mode is to manually align and splice fibers. The following procedure is Parameter Description required, and is different from standard automatic splicing. Error Limit An error message is displayed if the cleave angle of either...
  • Page 70 FUSION SPLICER 90S Rev5 ECF Splice Attenuation splice mode (AT1,AT2) When fibers having some core concentricity-error are aligned using the core-to- Attenuation splice mode makes an intentional core axial offset to create core method, their outer claddings are not aligned with each other as shown attenuation at the splice point.
  • Page 71: Heater Mode Menu

    Select Heater Mode Composition of the Heater Mode Menu Each tube-heating mode is optimized for a type of Fujikura protection sleeve. These modes can be found in the database area for reference. Copy the Common parameters for all heating modes can be set in this menu appropriate one and paste it to the user-programmable area.
  • Page 72 FUSION SPLICER 90S Rev5 Referring to or Editing Heater Mode The dimensions of the Protection Sleeve after heat shrink Tube-heating conditions stored in heater mode can be edited or changed Diameter of Tension Sleeve Prepare fiber Diameter Form an adaptation...
  • Page 73 FUSION SPLICER 90S Rev5 Initialization of edited parameters Creating and Deleting Heater Mode Tube-heating conditions stored in heater mode can be edited or changed. Creating heater modes There are necessary heater modes stored when the fusion splicer is first Select the icon in the [Heater Mode] menu, to show the heater delivered, and all the other modes are displayed [BLANK].
  • Page 74: Detail Of The Parameter In Heater Mode Menu

    FUSION SPLICER 90S Rev5 Detail of the parameter in Heater Mode Menu Deleting Heater Mode Heater mode can be erased. Follow the below steps to erase heater mode. The parameters in the Heater Mode Menu are listed below: Parameter Description...
  • Page 75: Tube Heating Drop Cable

    Tube heating Splice-on-Connector Be careful not to twist fiber especially for using drop cable. This fusion splicer is applicable for heating splicer-on-connectors. When using a Fujikura Fuse Connect, removing the right clamp of the heater is required. Good Remove heater clamp...
  • Page 76: Memory Menu

    FUSION SPLICER 90S Rev5 Memory Menu Review, editing, and deletion of splice results Composition of the Memory Menu Splicing results stored in the memory can be displayed. Comments can be This fusion splicer stores up to 20,000 splice results. Contents of splice data added or edited.
  • Page 77 FUSION SPLICER 90S Rev5 Delete of splice result data How to store the Camera Image Data Please refer to the above to display the splice memory. Select a specific memory number location where there is no image already Select the desired target result and click the icon stored.
  • Page 78: Maintenance Menu

    FUSION SPLICER 90S Rev5 Maintenance Menu Arc Calibration Composition of the Maintenance Menu Atmospheric conditions such as temperature, humidity, and pressure are Common parameters for all the modes for Maintenance Menu can be set. constantly changing, which creates variability in the arc temperature. This...
  • Page 79: Diagnostic Test

    Please contact the nearest Fujikura authorized distributor for additional instructions. 3. The dust check and motor calibration functions exist as independent instructions in [Maintenance Menu]. It is possible to execute them independently.
  • Page 80: Dust Check

     In case you have cleaned the objective lenses, and dirt or dust still doing the following:  Perform 4 short arc discharges to measure the arc position. remain, contact your Fujikura authorized distributor.  Perform 30-cycle continuous discharges to stabilize the electrodes. After completing stabilization, always perform an additional [Arc Calibration].
  • Page 81: Replace Electrodes

    FUSION SPLICER 90S Rev5 Replace Electrodes Clear Arc Count When the number of arc discharges reaches the end-of-life value, a message This function enables the stored number of arc discharges to be reset. prompting to replace the electrodes is displayed immediately after turning on the Select the Clear Arc Count icon.
  • Page 82: Battery Discharge

    FUSION SPLICER 90S Rev5 Battery Discharge Maintenance Info This function can discharge the battery pack. The maintenance information is displayed in the Maintenance Info screen. If the battery indicator and the actual capacity differ, perform this function to When pressing Next Page icon, “Software License” page appears.
  • Page 83: Splice Settings Menu

    FUSION SPLICER 90S Rev5 Splice Settings Menu List of Splicing Settings parameters (1 of 2) Composition of the Splice Settings Menu Common parameters for all splice modes can be set. Parameter description Fundamental settings [Splice Settings] screen appears when selecting the Splice Settings icon at Operation Automated wind-protector has several operation modes.
  • Page 84 FUSION SPLICER 90S Rev5 List of Splicing Settings parameters (2 of 2) Parameter description Parameter description Fiber Image on Screen Other Settings Sets the method of displaying the fiber image on the screen Gapset Max Num. of The re-arcing process sometimes improves the splice loss.
  • Page 85: Other Settings Menu

    FUSION SPLICER 90S Rev5 Other Settings Menu Machine Settings Composition of the Other Settings Menu Basic operation and maintenance parameters can be changed in this menu. Common parameters for all the modes for Other Settings Menu can be set in this menu.
  • Page 86 FUSION SPLICER 90S Rev5 Parameters List of the Machine setting menu (2 of 3) Parameters List of the Machine setting menu (3 of 3) Parameter Description Parameter Description Cleaver Blade Alarm Power Saving Timer (with Battery) (with AC Adaptor) Determines if an alarm is set. (*1)
  • Page 87: Supervisor Settings

    This function enables switching between up to 12 "Boot Boot Password 1~12 Passwords" at different dates. For more details, refer to [About "Boot Password Password Boot Lock Variation"] on the following page. From 1~12 If you want to bypass the password, contact to the nearest Fujikura authorized distributor.
  • Page 88: Menu Lock Settings

    It is not necessary to input dates in order. The splicer sorts the passwords by date. In this example, the splicer uses "Boot Password 8" before "Boot Password 7". If you want to unlock the password, contact to the neareset Fujikura authorized NOTE2: distributor.
  • Page 89 FUSION SPLICER 90S Rev5 The list of Menu Lock Settings parameters (1 of 2 ) The list of Menu Lock Settings parameters (2 of 2 ) Parameter Descriptions Parameter Descriptions Password Setting Maintenance Menu Sets a password to access the [Menu Lock Password] Replace menus.
  • Page 90: Bluetooth Menu

    FUSION SPLICER 90S Rev5 List of the Bluetooth parameters Bluetooth Menu Parameter Description This function configures the wireless data communication with the ribbon fiber Turns the wireless data communication function of the stripper RS02/03, cleaver CT50 or “ Splice+” smart phone application.
  • Page 91: Cleaver Setting Menu

    FUSION SPLICER 90S Rev5 List of the Cleaver Settings parameters (2 of 2) Cleaver Setting Menu Parameter Description This menu enables parameter selection to control the splicer interface with the Alarm Settings CT50 cleaver. Blade Position ON/OFF setting enables or disables display of each Change warning message for cleaver blade wear.
  • Page 92 FUSION SPLICER 90S Rev5 *1 The wear of blade The right figure shows the occurrence rate of bad cleaving. According to the graph, the rate increases gradually. The recommended threshold value for determining an expanded position is below. - Number of Cleaving Errors: 3 times...
  • Page 93: Stripper Setting Menu

    FUSION SPLICER 90S Rev5 Stripper Setting Menu Parameter list of Stripper Setting (2 of 2) Parameter Descriptions This menu enables parameter selection to control the fusion splicer interface with the ribbon fiber stripper RS02/03. ECO Settings Selects the machine to control the parameters in ECO mode of RS02/03.
  • Page 94: Reference Guide

    FUSION SPLICER 90S Rev5 Reference Guide List of the reference guide (2 of 2) Splice with Sheath Clamp This product has a built-in instruction manual Necessary items Select the Guide icon at [Main Menu] screen to enter this manual. Describes the tools and procedure of...
  • Page 95: Instruction Manual And The Utility Software

    Note1: If it fails to install the DataConnection on your PC, confirm whether the PC can connect to internet. Note2: During installation, the software allows you to access to Fujikura web 3. Open the Windows Explorer on the PC. You will find an attached drive named site, “www.fujikura.co.jp/dev/splicers/...
  • Page 96: Error Message List

    ・ ZL Motor Overrun (Backward) eliminate the problem, the fusion splicer may require service by a qualified ・ X Motor Overrun service center. Consult the nearest Fujikura authorized distributor with the ・ Y Motor Overrun following information: ・ Focus-X Motor Overrun ・...
  • Page 97 FUSION SPLICER 90S Rev5 Error Message List (1 of 8) Error Message List (2 of 8) Error Error Reason Solution Reason Solution Message Message ・ Press RESET key, and set ZL Motor L-Too Long ・ The fiber is not set correctly ・...
  • Page 98 FUSION SPLICER 90S Rev5 Error Message List (3 of 8) Error Message List (4 of 8) Error Error Message Reason Solution Reason Solution Message ZL/R ・ Assure the electrodes are in proper position. No Arc ・ Arc Discharge did not Focus X/Y ・...
  • Page 99 FUSION SPLICER 90S Rev5 Error Message List (5 of 8) Error Message List (6 of 8) Error Message Reason Solution Error Message Reason Solution ・ Calibrate the arc power with ・ Check the condition of the fiber ・ Inadequate arc power ・...
  • Page 100 FUSION SPLICER 90S Rev5 Error Message List (7 of 8) Error Message List (8 of 8) Error Message Reason Solution Error Message Reason Solution ・ Calibrate the arc power with ・ Clean the objective lenses by ・ Inadequate arc power.
  • Page 101: Questions And Troubleshooting

    ・ If the splice loss is still too high or inconsistent after performing the above- pack. mentioned remedies, contact the nearest Fujikura authorized distributor ・ The battery pack uses chemical reaction. The capacity decreases at low Regular service (at least once a year) is recommended to maintain high splicing temperature, especially at lower than 0 degree C.
  • Page 102: Tube-Heating Operation

    ・ If the heater does not reach the current mode’s temperature value, the LED administrator, preventing them from being changed. blinks and the alarm sounds. If this happens, contact the nearest Fujikura authorized distributor. (9) Method to set Pause ・...
  • Page 103: Supervising

    The following logos and words appearing in this manual are trademarks or (4) Forgot password registered trademarks of their respective owners. Any use of such marks by Fujikura ・ Contact the nearest Fujikura authorized distributor. Ltd is under license.
  • Page 104: W Arranty And Contact Address

    Warranty 1. Warranty period Please include documentation with the fusion splicer information as listed Please ask to the nearest Fujikura authorized distributor of your country about below. the warranty period of this product. (1) Your full name, company, address, phone number, and e-mail address.
  • Page 105: Contact Address

    FUSION SPLICER 90S Rev5 Contact Address Inquiries concerning products should be made to the nearest Fujikura authorized distributor or one of the following: Fujikura Europe Ltd. C51 Barwell Business Park Leatherhead Road, Chessington, Surrey KT9 2NY General inquiries: +44-20-8240-2000 Service & support: +44-20-8240-2020 URL https://www.fujikura.co.uk...

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