Dvorak Spider ILD01G Operation Manual
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Dvorak Spider ILD01G Operation Manual

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R O T A R Y S L O P E M O W E R
Operation manual
Spider ILD01G (SN 1631-)
original Operation manual
revize
02-15-02-2017
Product serial number: ...................................................
Web:
www.spider-cz.com
DVOŘÁK – svahové sekačky, s.r.o.
Engine type: ...................................................
Pohled 277, 582 21 Pohled
Czech Republic
Engine serial number: ...................................................

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  • Page 1 R O T A R Y S L O P E M O W E R Operation manual Spider ILD01G (SN 1631-) original Operation manual revize 02-15-02-2017 Product serial number: …………………………………………… Web: www.spider-cz.com DVOŘÁK – svahové sekačky, s.r.o. Engine type: ……………………………………………...

  • Page 2: Table Of Contents

    Operation manual - Spider ILD01G 1 CONTENTS 1 CONTENTS ................................. 2 2 INTRODUCTION ............................... 4 2.1 IMPORTANT ..............................4 2.2 MACHINE USAGE ............................5 2.3 PROHIBITED USE ............................6 2.4 PRODUCT IDENTIFICATION ........................7 2.5 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ..............8 3 SAFETY INSTRUCTIONS ..........................
  • Page 3 Operation manual - Spider ILD01G 11.17 TYRE PRESSURE..........................44 11.18 MOWING HEIGHT ADJUSTMENT MECHANISM ................. 44 11.19 LUBRICATION ............................45 11.20 CLEANING THE MACHINE ........................46 11.21 TORQUE CHART ........................... 46 11.22 OIL VISCOSITY ............................46 11.23 TECHNICAL PLATE ..........................47 11.24 TOOLS ..............................

  • Page 4: Introduction

    Operation manual - Spider ILD01G 2 INTRODUCTION 2.1 IMPORTANT This is a precision machine and the service obtained from it depends on the way it is operated and maintained. This OPERATION MANUAL should be regarded as part of the machine and should always be present at the machine and available to the operator.

  • Page 5: Machine Usage

    Operation manual - Spider ILD01G 2.2 MACHINE USAGE The machine is designed for the mowing of grass on level as well as extremely steep terrain. Any other use is prohibited. The maximum slope on which the machine may be used depends on the type of area...

  • Page 6: Prohibited Use

    Operation manual - Spider ILD01G 2.3 PROHIBITED USE  The mower may not be used for other purpose than for which it was designed and which is described in chapter 2.2.  The mower may not be used on surfaces littered by glass, loose stones, pieces of iron and other foreign objects that can either be thrown by the blades during mowing or damage the mower.

  • Page 7: Product Identification

    Operation manual - Spider ILD01G 2.4 PRODUCT IDENTIFICATION The machine can be identified by the serial number, which can be found on the factory label on the front of the machine beside the exhaust pipe. On the internal engine you can also find a factory label placed there by the engine manufacturer.

  • Page 8: Guidelines For The Disposal Of Scrap Products

    Operation manual - Spider ILD01G 2.5 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS When it has been identified that a turf care product Other worn out items should be separated into has no further functional value and requires material groups for recycling and disposal disposal, the following actions should be taken.

  • Page 9: Safety Instructions

    Operation manual - Spider ILD01G 3 SAFETY INSTRUCTIONS mower blade, step aside far enough to be protected against object accidentally thrown from the mower and to be able to stop the mower in case of an emergency. Do not enter the path of the mower.
  • Page 10 Operation manual - Spider ILD01G  While using the mower follow all safety during operation. If necessary, clean the regulations given in this manual and respect machine and its cooling surfaces several local regulations and provisions concerning times while working. The dust layer must noise-emissions, especially when using in not exceed 1mm (3 ft).
  • Page 11 Operation manual - Spider ILD01G  You remove dirt from the mowing to have a perfect view of the mower at all mechanism (grass or debris). times.   You run over an unknown object and need When operating the mower on slopes never...

  • Page 12: Specification

    Operation manual - Spider ILD01G 4 SPECIFICATION 4.1 SPECIFICATION TECHNICAL DESCRIPTION The mower is a self-propelled machine with four-wheel drive, controlled by the transmitter (remote radio controller) signal. Its unique wheel-steering technology ensures a high manoeuvrability both on level ground and on slopes.

  • Page 13: Conformity Certificates

    Operation manual - Spider ILD01G CONFORMITY CERTIFICATES EC DECLARATION OF CONFORMITY DVOŘÁK - svahové sekačky s.r.o. We manufacturer Pohled 277, 582 21 Pohled VAT ID: CZ26013797 declare that the product Slope applicable rotary mower name: model: SPIDER ILD 01 G...

  • Page 14: Safety Decals

    Operation manual - Spider ILD01G 5 SAFETY DECALS Attention! This machine may be dangerous. Incorrect and negligent use may result in damage, serious injuries or death. This chapter is devoted to the safety symbols (pictograms) used on the product, their placement and meaning.
  • Page 15 Operation manual - Spider ILD01G Lifting jack Keep safe Attention, Attention Maximum permissible slope with regards to support point distance from rotating parts movable part machine aplication and climatic conditions. the machine when it is moving 15 / 53 rev. 02-15-02-2017...

  • Page 16: Instruction Decals

    Operation manual - Spider ILD01G 5.1 INSTRUCTION DECALS Direction of wheels must be Switch offt the mowing device. Push down the lever of the Set the driving speed controller correct (along hydraulic tank) Cutting height must be set to support leg to lift two wheels in...

  • Page 17: Recommended Metods Of Operation

    Operation manual - Spider ILD01G 5.1 RECOMMENDED METODS OF OPERATION This chart shows basic information about recommended methods of cutting grass in various types of terrain. It also describes the correct procedure of anchoring the hydrostatic stabilizing winch. However current terrain and climatic conditions may require different methods of operation than those shown in this chart.
  • Page 18 Operation manual - Spider ILD01G Instructions for turning on and off the hydrostatic winch Rotate the machine so that the winch Turn the wheels so that they are Turn off the blades Reduce the engine RPM to minimum is facing up the hill toward the...

  • Page 19: Controls

    Operation manual - Spider ILD01G 6 CONTROLS REMOTE RADIO CONTROLLER 1 Main Switch / EMERGENCY STOP button 2 Driving speed controller H/L 3 Engine stop switch 4 Engine starter switch 5 Mowing blades ON switch 6 Mowing blades OFF switch...

  • Page 20: Mower Controls

    Operation manual - Spider ILD01G 6.2 MOWER CONTROLS On the body of the mower there are two controls for operating the mower. Additional controls may be added in case of attaching optional accessories. The function of controls pertaining to these accessories is explained in the user’s manuals of these devices.

  • Page 21: Displays

    Operation manual - Spider ILD01G 7 DISPLAYS 7.1 RADIO CONTROL DISPLAYS Indicator (11) flashes - Radio Control power on indicator Radio controll emits a high pitch tone - Radio Control battery low voltage warning 7.2 MOWER DISPLAYS 1. Power indicator 2.

  • Page 22: Safety Systems

    Operation manual - Spider ILD01G 8 SAFETY SYSTEMS 8.1 MOWER SAFETY SYSTEMS The product is controlled by a remote radio controller. This means that the operator is not close to the mower at all times and cannot use controls on the mower. For the safety of the operator and other persons the following...

  • Page 23: Preparing The Machine

    Operation manual - Spider ILD01G 9. PREPARING THE MACHINE • SPIDER mower 9.1 MACHINE DELIVERY TO A DEALER • Mower ignition key (X2) OR RETAILER • Gel battery (12v starting) From the manufacturer the machine is • Remote control including 2 batteries delivered filled with engine oil and •...

  • Page 24: Gear-Box By-Pass

    Operation manual - Spider ILD01G 9.2 GEAR-BOX BY-PASS The By-pass is used to disable the hydraulic drive and to engage the oil bypass for manual handling (engine not running) of the machine on flat surfaces. The by-pass should only be used when the hydraulic drive is not functional.

  • Page 25: Checking Hydraulic Drive Oil Level

    Operation manual - Spider ILD01G 9.4 CHECKING HYDRAULIC DRIVE OIL LEVEL Oil level should only be checked when the oil is cold. Clear debris from around the cap, unscrew the cap on the hydraulic oil tank on the side of the mower.

  • Page 26: Fuel Tank

    Operation manual - Spider ILD01G 9.6 FUEL TANK The plastic fuel tank is placed on top of the mower deck, on one side of the mower. The tank has a screw-on cap Before refuelling always stop the engine. Do not smoke or approach open flames or sources of sparks when manipulating with gasoline.

  • Page 27: Operation

    Operation manual - Spider ILD01G 10 OPERATION 10.1 TRANSPORTING THE MOWER The mower should be transported to the mowing area on a trailer or other suitable transport vehicle. Transporting the mower on thoroughfares on its own wheels is prohibited When loading/unloading a trailer, make sure that the edge - formed by the floor of the trailer and the ramps –...

  • Page 28: Starting The Engine Of The Mower

    Operation manual - Spider ILD01G 10.2 STARTING THE ENGINE OF THE MOWER  press the horn button (12) on the remote Check the gasoline in the fuel tank, refuel radio controller – the mower ignition with unleaded gasoline BA95 if necessary.

  • Page 29: Shutting Off The Engine

    Operation manual - Spider ILD01G 10.3 SHUTTING OFF THE ENGINE • Before shutting off the engine, always disengage the mowing mechanism drive on the remote radio controller. • Do not shut the engine off immediately after mowing, let it run for a short while with the minimum engine speed in order to let it cool down.

  • Page 30: Engaging The Moving Blades

    Operation manual - Spider ILD01G 10.5 ENGAGING THE MOVING BLADES The mowing blades can only be engaged when the engine is running. Set the maximum mowing height with switch (7). Increase engine speed by regulator 14. Push the button for blades engagement (5)

  • Page 31: Mulching Cover (Optional Attachment)

    Operation manual - Spider ILD01G 10.9 MULCHING COVER (OPTIONAL ATTACHMENT) Spider ILD01 can be fitted with a mulching cover, which improves the mulching quality on well-maintained lawns. With the mulching cover it is possible to mow grass, which is at the most 50% higher than the selected height of cut (i.e.

  • Page 32: Driving The Machine

    Operation manual - Spider ILD01G 10.10 DRIVING THE MACHINE 10.11 DRIVING SPEED OF THE MOWER The machine movement is controlled by joystick Always choose a suitable driving speed, which (8) (forward and reverse) (see the symbol under enables an acceptable mowing quality. When...

  • Page 33: Driving On Slopes

    Operation manual - Spider ILD01G lifted, the mower tilted, in an unstable position 10.12 DRIVING ON SLOPES or starting to roll over. The method of cutting Driving on slopes is very demanding for the from the top of the hill to the bottom should only...

  • Page 34: Pivot Support For Ild01

    Operation manual - Spider ILD01G 10.14 PIVOT SUPPORT FOR ILD01 Spider ILD01 cannot rotate around its vertical axis as Spider ILD02 with its skid steering, therefore it can be equipped with an additional supporting leg. The Supporting leg is mounted on the bumper on the side of the hydraulic tank and filling neck of the hydraulic tank.

  • Page 35: Maintenance And Lubrication

    Operation manual - Spider ILD01G 11 MAINTENANCE AND LUBRICATION 11.1 MAINTENANCE CHART - MOWER Machine Maintenance Plan údržby stroje Period according to the state of the operating hours (OH) counter Daily before Every Every Every X = Operator operating 50 OH...

  • Page 36: Maintenance Chart - Engine

    Operation manual - Spider ILD01G 11.2 MAINTENANCE CHART - ENGINE Engine maintenance chart: Kawasaki FS541V Maintenance Period according to the operating hours counter After first 8 Every Every Every Every * = Perform more often in dusty conditions hours 25 hours...

  • Page 37: Engine Maintenance

    Operation manual - Spider ILD01G 11.3 ENGINE MAINTENANCE The following activities are considered to be workshop maintenance and should be carried out by trained personnel. Before beginning any maintenance activity on the mower, turn off the engine, push the emergency button and remove the key from the button.

  • Page 38: Maintaining The Hydraulic Drive

    Operation manual - Spider ILD01G 11.6 CHECKING AND REFILLING OIL 11.5 MAINTAINING THE HYDRAULIC DRIVE Check the oil level in the hydraulic oil tank daily. Measure the oil level with the dipstick in the cap of The maintenance of the hydraulic drive requires the tank.
  • Page 39 Operation manual - Spider ILD01G For Control Units S/N 96 001 xxxxx there is a possibility of neutral position adjustment by so called Teach mode allowing trimming of neutral position on Remote controller Set all proportional channels to zero position.

  • Page 40: Drive V-Belts

    Operation manual - Spider ILD01G 11.8 DRIVE V-BELTS Check the wear and tension of the V-belts and the tensioning devices. Hydraulic pump drive Located under the cutter deck inside cover A. The V-belt is tensioned automatically by a spring and a tension pulley.

  • Page 41: Final Gear Drive To Wheels

    Operation manual - Spider ILD01G 11.10 FINAL GEAR DRIVE TO WHEELS If you do not possess necessary equipment and skills, have this work performed authorized service/dealer. Remove the cover of the final gear drive. The cover is attached by bolts onto the sides. Adjust the chain tensioner C so the chain is properly tensioned.
  • Page 42 Operation manual - Spider ILD01G 11.14 FUSES The fuse box is placed in the space next to the battery. Inside the fuse box you can find fuses for 5 A - Control panel 15A - Battery charging 15A - Battery charging...

  • Page 43: Mowing Blade

    Operation manual - Spider ILD01G 11.15 MOWING BLADE To tighten bolts use torque listed in the chart at the end of this chapter (see 11.21). Check the state of cutting blades in regular intervals. Changing the mowing blade Blade: Raise the mowing device to the transport Must not show signs of damage such as twisted, position.

  • Page 44: Changing The Wheel

    Operation manual - Spider ILD01G 11.16 CHANGING THE WHEEL  Change the wheels on a level, firm surface  Turn the wheel so that the tightening nut are accessible from the outside  Stop the engine, remove the key from the ignition ...

  • Page 45: Lubrication

    Operation manual - Spider ILD01G 11.19 LUBRICATION Use adequate amount of lubricant on parts, which are to be lubricated. Excessive lubricant tends to drop down and pollute both the machine and the environment. Insufficient amount requires frequent lubrications. Chain Spray Lubricant:...

  • Page 46: Cleaning The Machine

    Operation manual - Spider ILD01G 11.20 CLEANING THE MACHINE Cleaning the whole machine by a power washer or similar is not recommended. Water under pressure may penetrate inside electrical parts, carburettor, air filter and cause malfunction. Wipe other parts with tissue or brush.

  • Page 47: Technical Plate

    Operation manual - Spider ILD01G 11.23 TECHNICAL PLATE The technical plate provides information on mower fillings and basic information for machine maintenance. The technical plate is placed on the machine girder. - Engine - Engine oil - Oil quantity - Spark plug...

  • Page 48: Battery Maintenance

    Operation manual - Spider ILD01G 11.25 BATTERY MAINTENANCE The battery should be examined for cleanliness at regular intervals. Read the Safety page. Keep cell terminals and connectors free of dust and corrosion. Terminal corrosion may affect the performance of the battery and could present a safety hazard. Should corrosion be observed, disconnect the battery, unbolt and remove the connectors, and remove the corrosion by brushing the terminals and connectors with a dilute solution of baking soda and water (sodium bicarbonate).

  • Page 49: Troubleshooting

    Operation manual - Spider ILD01G 12 TROUBLESHOOTING Problem Possible cause Correction Replace the battery with a charged Nothing appears on the display RC battery is exhausted when the RC is turned on Charge the battery Charge the battery Accumulator is discharged...

  • Page 50: Maintenance After Season

    Operation manual - Spider ILD01G 13 MAINTENANCE AFTER SEASON When the season is over or if the machine is not going to be used for longer than 1 month, it is advisable to prepare it for storage. If fuel stays in a tank longer than 1 month without moving, it may create sticky sediment that can unfavourably affect the carburettor and the whole fuel system and cause engine malfunction.

  • Page 51: Warranty Conditions

    Operation manual - Spider ILD01G 14 WARRANTY CONDITIONS This document sets out the extent, conditions and manner of exercising rights stemming from the Manufacturer’s liability for defects of the delivered Product Dvořák – svahové sekačky s.r.o., registered office Pohled 277, 582 21 Pohled, Czech Republic, ID No.
  • Page 52 Operation manual - Spider ILD01G 12. The Warranty will only be valid subject to the condition that the Product is correctly registered at the Manufacturer´s website within 14 days of the date the Product is delivered to the Customer. 13. The Warranty applies to the Product in the condition in which it leaves the production plant. The Manufacturer is not liable for damage during transportation.

  • Page 53: Service Records

    Operation manual - Spider ILD01G 15 SERVICE RECORDS SPIDER ILD01 Warranty Inspection after 200 Operating Hours Date: ____________ Inspection description: _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ Defects found: _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ Parts changed: Part number Part description Service shop signature: Customer signature: ____________________...

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