Dvorak SPIDER CROSS LINER Operator's Manual

Dvorak SPIDER CROSS LINER Operator's Manual

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Operator's Manual – Spider CROSS LINER
REMOTE CONTROLLED MOWER SPIDER
OPERATOR´S MANUAL
SPIDER CROSS LINER and SPIDER CROSS LINER lite
EDITION 4 – 2020
Product´s production number
Engine type
Engine´s production number
DVOŘÁK – svahové sekačky s.r.o.
Pohled 277, 582 21 Pohled, Czech Republic
+420 564 036 099, info@spider-cz.com,
www.spidermower.com

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  • Page 1 Operator’s Manual – Spider CROSS LINER REMOTE CONTROLLED MOWER SPIDER OPERATOR´S MANUAL SPIDER CROSS LINER and SPIDER CROSS LINER lite EDITION 4 – 2020 Product´s production number Engine type Engine´s production number DVOŘÁK – svahové sekačky s.r.o. Pohled 277, 582 21 Pohled, Czech Republic +420 564 036 099, info@spider-cz.com,...
  • Page 2 Operator’s Manual – Spider CROSS LINER Notes:...
  • Page 3: Table Of Contents

    Operator’s Manual – Spider CROSS LINER TABLE OF CONTENT INTRODUCTION 1 INSTRUCTIONS 2 EC/EU DECLARATION OF CONFORMITY 3 SAFETY 3.1 SAFETY WARNINGS .......................... 8 3.2 SAFETY INSTRUCTIONS ........................8 3.3 SAFETY LABELS ..........................10 4 ABOUT THE PRODUCT 4.1 MAIN COMPONENTS LOCATIONS ....................13 4.2 USE OF THE MOWER ........................
  • Page 4 Operator’s Manual – Spider CROSS LINER 8 TECHNICAL DATA 8.1 FLUIDS, LUBRICANTS AND FILLING VOLUMES ................55 8.2 TECHNICAL DATA ........................... 55 9 TROUBLESHOOTING 9.1 MOWER TROUBLESHOOTING ....................... 57 9.2 WINCH TROUBLESHOOTING ......................58 9.3 REMOTE CONTROL TROUBLESHOOTING ................... 58...
  • Page 5: Introduction

    Operator’s Manual – Spider CROSS LINER INTRODUCTION OPERATING INSTRUCTIONS This manual is an integral part of the mower, keep it clean and in good condition. In case of loss or damage, replace it immediately. Always keep it available with the machine and, if handed over to another owner/operator, please provide the manual as well.
  • Page 6: Instructions

    Operator’s Manual – Spider CROSS LINER INSTRUCTIONS SERIAL NUMBER In this manual you will find information about the SPIDER CROSS LINER and SPIDER CROSS LINER lite Applies to all models starting with serial number………………………………. MANUFACTURER’S ADDRESS DVOŘÁK – svahové sekačky, s.r.o.,...
  • Page 7: Ec/Eu Declaration Of Conformity

    Product (Machine) – Type: Mower SPIDER CROSS LINER Serial number: Description: SPIDER CROSS LINER is a remote-controlled mower designed for mowing and mulching grasslands on normal and sloping terrain. We declare that the machinery fulfils all the Directive 2006/42/ES, NV č. 176/2008 Sb.
  • Page 8: Safety

    Operator’s Manual – Spider CROSS LINER 3 SAFETY Each mechanism is potentially dangerous. However, if you operate the product properly and keep it in good working condition, working with it will be completely safe. If you operate it carelessly or neglect the basic maintenance, it can be dangerous for you (the operator) as well as others.
  • Page 9 Operator’s Manual – Spider CROSS LINER • Do not use the mower if there is less than 20% of fuel in the fuel tank. • Do not move the mower by means of towing it behind another machine. • The machine should only be used by persons over 18 years of age, who have been acquainted with the machine and the user’s manual.
  • Page 10: Safety Labels

    Operator’s Manual – Spider CROSS LINER • If the engine is running, do not put aside the transmitter and do not touch or move any parts of the machine. • Always stop the engine when leaving the machine, secure it against starting by pushing the red EMERGENCY STOP button on the control panel of mower and by removing the key.
  • Page 11 Operator’s Manual – Spider CROSS LINER SAFETY LABEL IDENTIFICATION Description Label Height of cut label Fuel label Safe operating distance Danger of being hit by flying objects No manipulation with moving parts until the whole system is stopped Warning, do not use your hands as...
  • Page 12: Figure 6 - Safety Labels

    Operator’s Manual – Spider CROSS LINER Correct winding direction of the rope Wrong direction for rope winding When winding / unwinding, keep the rope tightened Read the manual before handling Risk of dragging fingers and hand palm into the machine...
  • Page 13: About The Product

    Operator’s Manual – Spider CROSS LINER 4 ABOUT THE PRODUCT MAIN COMPONENTS LOCATIONS FUEL TANK CAP SAFETY BEACON FUEL TANK CAP BEZPEČNOSTNÍ MAJÁK CENTRAL STOP CENTRAL STOP INTAGRATED STABILIZING WINCH* REMOTE CONTROL INTAGRATED STABILIZING WINCH REMOTE CONTROL Figure 2 – Basic description...
  • Page 14: Use Of The Mower

    Operator’s Manual – Spider CROSS LINER USE OF THE MOWER The mower is designed to be used for mowing grasslands on flat and sloping terrain under normal conditions. The mower's work normally involves mowing or mulching while driving forward, backward and turning. The mower is operated by one person via a remote radio controller.
  • Page 15: Prohibited Use

    Operator’s Manual – Spider CROSS LINER PROHIBITED USE • The mower must not be used for any purpose other than that for which it is intended. • The mower must not be used on areas with glass particles, stones, iron or other unwanted objects that may be thrown by the rotating blade or which may damage the mower.
  • Page 16: Remote Controller (Rc)

    Operator’s Manual – Spider CROSS LINER REMOTE CONTROLLER (RC) CENTRAL STOP Two red colored CENTRAL STOP buttons are used to switch the mower off. One is located on the mower (1), the other on the remote control (RC) (2). 1 – CENTRAL STOP on the mower 2 –...
  • Page 17 Operator’s Manual – Spider CROSS LINER ACTIVATION SWITCH SKID ACTIVATION STEERING SWITCH MAIN SKID CONTROLLER STEERING SWITCH MAIN SWITCH CONTROLLER BATTERY The controller´s battery is shown in the figure. Remove the battery from the controller to recharge it. CONTROLLER CONTROLLER...
  • Page 18: Operation

    Operator’s Manual – Spider CROSS LINER 5 OPERATION The aim of this handbook is to guide the operator get familiarized, step by step with the use of the mower so that it can work efficiently and safely. Read the OPERATION chapter from start to finish.
  • Page 19 Operator’s Manual – Spider CROSS LINER Workplace Driving at high speeds Workplaces can be dangerous. Before starting work, Driving at high speeds can lead to accidents. Do not your work area will need to be properly examined. move the joystick as far as possible. Always drive at a You could be seriously hurt or even killed if the soil safe speed that suits your working conditions.
  • Page 20 Operator’s Manual – Spider CROSS LINER Fire at a particular moment. It is important to assess all Regularly remove flammable substances (dry grass, potential risks. After assessing any occupational leaves) from the exhaust, engine and battery hazards, the operator must comply with all safety compartment.
  • Page 21: Mower Check Up

    Operator’s Manual – Spider CROSS LINER MOWER CHECK UP The following checks must be carried out after each prolonged break with the mower. They are also recommended for longer continuous work with the mower, i.e. to stop the mower from time to time and carry out the check.
  • Page 22: Stopping And Parking

    Operator’s Manual – Spider CROSS LINER Press the activation switch on the controller. ACTIVATION SWITCH ACTIVATION SWITCH Hold the switch to the start position and hold it in this position until the engine starts. ENGINE START/STOP SWITCH After starting the engine, set the engine speed to maximum.
  • Page 23: Driving The Machine

    Operator’s Manual – Spider CROSS LINER 4) Hold the switch to the engine OFF position. ENGINE STOP VYPNUTÍ MOTORU CENTRAL STOP 5) Press the CENTRAL STOP on the mower. CENTRAL STOP 6) Switch off the remote controller by turning the main switch.
  • Page 24: Cutting Blade On/Off

    Operator’s Manual – Spider CROSS LINER SPEED SELECTION Always choose a suitable driving speed that will allow for a satisfactory mowing quality. When selecting a speed, always go from lower to higher speeds, not vice versa. THERE ARE TWO METHODS TO SELECT SPEED:...
  • Page 25: Mowing Height Adjustment

    Operator’s Manual – Spider CROSS LINER MOWING HEIGHT ADJUSTMENT The machine has 4 cutting height adjustment positions. The mowing height can be set as standard in the range between 40 - 110 mm. To set the cutting height: 1) Stop the mower on a horizontal surface and turn off the mowing deck.
  • Page 26: Hydraulic Stabilizing Winch

    Operator’s Manual – Spider CROSS LINER HYDRAULIC STABILIZING WINCH* The mower is equipped with an integrated stabilizing hydraulic winch (hereinafter referred to as "winch"), which is designed as a stabilizing device and improves the mower stability on slope. It also prevents the mower from sliding downhill and reduces soil erosion.
  • Page 27: Figure 8 - Main Components Of The Hydraulic Winch

    Operator’s Manual – Spider CROSS LINER MAIN COMPONENTS CONTROL LEVER CONTROL LEVER CARABINER WINCH BODY CARABINE WINCH BODY GUIDING FRAME ROPE Figure 8 – main components of the hydraulic winch GUIDING FRAME ROPE WINCH CONTROL POWER ON To switch the winch on, set the valve lever to position 1 to activate the hydraulic oil inlet to the winch hydraulic motor.
  • Page 28: Figure 9 - Method Of Mowing On The Slope With Use Of The Winch

    Operator’s Manual – Spider CROSS LINER 4) Set the valve lever to position 1 (ON). 5) Slightly deflect the driving joystick on the remote controller in the direction in which the rope starts to unwind from the drum. (The winch is pre-set to unwind when the driving joystick is deflected in the BACKWARD direction – towards the operator. In case the rope winds up instead of unwinding, deflect the joystick in the opposite direction.)
  • Page 29: Refueling The Machine

    Operator’s Manual – Spider CROSS LINER EMERGENCY SITUATIONS WHEN WORKING ON THE STABILIZING WINCH EMERGENCY SITUATION RECOMMENDED SOLUTIONS A rope or anchor is suddenly Turn the wheels immediately so that they are perpendicular to the slope (across to the slope), stop the movements. Find a new anchor point. Press the STOP button released on the remote control.
  • Page 30: Operating Conditions

    Operator’s Manual – Spider CROSS LINER Always fill the fuel tank at the end of the work shift. This will prevent condensation on the tank walls. FILLING THE FUEL TANK 1) Secure and turn off the mower engine by pressing the CENTRAL STOP.
  • Page 31: Storage

    Operator’s Manual – Spider CROSS LINER 6 STORAGE CLEANING WARNING When using cleaning fluids, solvents or other chemicals, you must follow the manufacturer's instructions and precautions. WARNING Wear protective gloves when handling hot parts to prevent burns. To protect your eyes, wear eyeglasses when cleaning parts with a wire brush.
  • Page 32: Mower Transportation

    Operator’s Manual – Spider CROSS LINER SEASON PREPARATION 1) Check all fluid levels. If necessary, top off to the recommended level. 2) Clean the mower and remove any unwanted material and corrosive products. Dry the mower to remove solvents and moisture.
  • Page 33: Maintenance

    Operator’s Manual – Spider CROSS LINER 7 MAINTENANCE The Spider XLINER has been designed to work safely in harsh environments, efficiently and economically. Before leaving the production line, the mower has passed a final inspection. To maintain the best possible condition, service repairs must be carried out by a DVOŘÁK –...
  • Page 34: Maintenance Safety

    Operator’s Manual – Spider CROSS LINER MAINTENANCE SAFETY Compressed air operation. Allow the engine and components to cool Compressed air is dangerous. Always wear personal down before servicing. protective equipment. Never aim the compressed air nozzle at yourself or others.
  • Page 35 MANIPULATION WITH OILS ATTENTION The hydraulic oil temperature will be high right after the engine stops. Wait until it has cooled down before starting maintenance. New oil There are no special precautions necessary for handling or using new oil in addition to routine care and hygiene procedures.
  • Page 36: Maintenance Schedule

    Operator’s Manual – Spider CROSS LINER MAINTENANCE SCHEDULE The maintenance schedule is based on the number of hours the mower is running, except for daily maintenance. It Obrázek 4 – Poloha skeletu žacího ústrojí při servisní poloze is therefore necessary to regularly check the number of hours worked and to determine service intervals accordingly.
  • Page 37 Operator’s Manual – Spider CROSS LINER MOWER MAINTENANCE CHART X = Operator S = Authorized service * = in dusty condition to be performed more often Visually check for oil leakage from engine and hydraulic systems Check the tire pressure...
  • Page 38: Mower Service Positions

    Operator’s Manual – Spider CROSS LINER MOWER SERVICE POSITIONS VERTICAL SERVICE POSITION The vertical service position is used for cleaning and maintenance of the cutting device. The mower must be placed in this position on a firm and level surface only for the duration of the service.
  • Page 39 Operator’s Manual – Spider CROSS LINER HORIZONTAL SERVICE POSITION PROCEDURE: Place the mower on a level and solid surface. Switch off the mower and the remote control. Unlock and adjust the cutting height lever to the lowest possible level so that the mowing platform pushes against the floor and lifts the wheels off the ground, then secure the lever again.
  • Page 40: Service Points

    Operator’s Manual – Spider CROSS LINER SERVICE POINTS ENGINE AREA OIL FILLER CAP/ DIPSTICK SPARK PLUG OIL DRAIN PLUG ELECTRIC STARTER AIR CLEANER CONTROL FUEL VALVE LEVER LEVER WARNING Dust particles in the air or light explosive material (e.g. straw, grass, sawdust, etc.) must not accumulate in the engine and exhaust area.
  • Page 41: Figure 12 - Service Points - Mower

    Operator’s Manual – Spider CROSS LINER SERVICE POINTS – MOWER HYDRAULIC TANK WINCH GUIDE HYDRAULIC STABILIZING SYSTEM WINCH STABILIZING WINCH STABILIZING CHASSIS WINCH WINGS FUEL TANK KŘÍDLA FUEL SYSTEM WHEEL PORTAL PORTÁL CONTROL UNIT HEIGHT OF CUT HANDLE CONTROL Figure 12 – Service points - mower...
  • Page 42: Geometry Adjustment

    Operator’s Manual – Spider CROSS LINER GEOMETRY ADJUSTMENT The geometry is adjusted mechanically. The mower operator evaluates whether the geometry needs to be adjusted or not. If you do not have the necessary equipment and experience, have this work done by a specialist.
  • Page 43: Engine Maintenance

    Operator’s Manual – Spider CROSS LINER ENGINE MAINTENANCE The activities listed below are considered workshop maintenance and should only be performed by trained personnel. Before starting any maintenance work on the mower, switch off the engine and allow it to cool down, press the CENTRAL STOP emergency button on the mower and remove the key.
  • Page 44 Operator’s Manual – Spider CROSS LINER WARNING When topping off, the oil must not get on hot parts of the engine - risk of fire. Read and follow the warnings before working in the engine area. ENGINE OIL CHANGE Engine oil must be replaced at the intervals specified in the engine maintenance schedule. See also:...
  • Page 45 Operator’s Manual – Spider CROSS LINER ENGINE AIR FILTER A dirty air cleaner will restrict air flow to the carburetor, reducing engine performance. If you operate the engine in very dusty areas, clean the air filter more often than specified in the MAINTENANCE SCHEDULE.
  • Page 46 Operator’s Manual – Spider CROSS LINER SPARK PLUG Recommended Spark Plug: BPR5ES (NGK) ATTENTION An incorrect spark plug can cause engine damage. For good performance, the spark plug must be properly gapped and free of deposits. Disconnect the spark plug cap, and remove any dirt from around the spark plug area.
  • Page 47: Fuel System

    Operator’s Manual – Spider CROSS LINER FUEL SYSTEM CLEANING THE FUEL TANK While the mower is in use, dirt may accumulate in the fuel tank, which may cause the fuel system to clog up when the mower is operating. The tank may only be emptied by suctioning petrol, taking all precautions when handling fuel.
  • Page 48: Hydraulic System

    Operator’s Manual – Spider CROSS LINER GRINDING AND INSPECTION OF THE CUTTING BLADE To check the blade geometry: • the blade must not be bent • never straighten a bent blade, USE NEW! • the ends of the knife must be flush (test whether the whole surface is on a flat surface) Grinding: •...
  • Page 49: Hydraulic Stabilizing Winch

    Operator’s Manual – Spider CROSS LINER CHECKING FOR OIL LEAKAGE Check the hydraulic hoses for damage. Check all hydraulic functions. In particular, check the speed of operation, vibrations and abnormal sounds. Do not use the mower where one or more of these defects appear.
  • Page 50: Electrical System

    Operator’s Manual – Spider CROSS LINER 7.11 ELECTRICAL SYSTEM CHARGING THE RC BATTERY 1. Slide the battery from the controller 2. Connect the charger to the car cigarette lighter socket. 3. Insert the battery into the charger (the green and orange LEDs lights are on and the battery is charging).
  • Page 51: Neutral Position Adjustment

    Operator’s Manual – Spider CROSS LINER HOW TO CONNECT THE BATTERY 1) Ensure safe operation of the mower 2) Arrange access to the battery. 3) Connect the battery terminals. Connect the ground terminal (-) last. 4) Secure the battery against movement using a tie-down strap BATTERY TESTING The best and easiest way to test the battery is to use a voltmeter or a multimeter to measure the resting voltage.
  • Page 52: Figure 20 - Mowing Device

    Operator’s Manual – Spider CROSS LINER HYDRAULIC METAL PUMP PLATE PULLEYS BRAKE BRZDÍCÍ HYDRAULIC HYDRAULIC PÁS PUMP PUMP BELT ŘEMENICE PULLEYS MOWING UNIT SHAFT HYDRAULIC MOWING PUMP BELT UNIT BELT MOWING UNIT PULLEY ON SHAFT MOWING UNIT BELTS MOTOR SHAFT Obrázek...
  • Page 53: Lubrication

    Operator’s Manual – Spider CROSS LINER TRACTION DRIVE BELT BELT TENSIONER STEERING CHAIN CHAIN TENSIONER DRIVE BELT Figure 22 - Drive 7.14 LUBRICATION Apply a reasonable amount of lubricant to the parts to be lubricated. Excessive amounts of lubricant cause leakage and contamination of the mower and the environment.
  • Page 54: Tire Pressure

    Operator’s Manual – Spider CROSS LINER 7.15 TIRE PRESSURE Observe the recommended tire pressure. Other values may adversely affect handling, especially on slopes. In some cases, you may also lose control of the mower. Recommended tire pressure: max. 200 kPa – 2,0 bars Turf tires: max.
  • Page 55: Technical Data

    Operator’s Manual – Spider CROSS LINER 8 TECHNICAL DATA FLUIDS, LUBRICANTS AND FILLING VOLUMES WARNING In the event of any unauthorized fuel types (or their equivalents) being used at any time, the producer rejects any liability for engine failure. Item...
  • Page 56 Operator’s Manual – Spider CROSS LINER NOISE EMISIONS The mower emits the following noise: Sound power LWA = 95,8 dB Guaranteed sound power level LWA = 98 dB The measurement was carried out according to ISO 3744...
  • Page 57: Troubleshooting

    Operator’s Manual – Spider CROSS LINER 9 TROUBLESHOOTING MOWER TROUBLESHOOTING Failure Probable cause Repair Pressed CENTRAL STOP button Release the CENTRAL STOP button by turning it Empty fuel tank Refuel Recharge the battery / replace with the charged Discharged battery in the RC...
  • Page 58: Winch Troubleshooting

    Operator’s Manual – Spider CROSS LINER WINCH TROUBLESHOOTING Failure Probable cause of failure Repair Lack of oil in the hydraulic system of the The drum is not rotating Add hydraulic oil machine Jerking motion of the drum Lack of oil in the hydraulic system...
  • Page 59 Operator’s Manual – Spider CROSS LINER long blinks³. At Radio Remote Control start up, the green LED is off The battery needs to be replaced The battery is very low. with a charged one the red LED has THREE long blinks³.
  • Page 60: Warranty Conditions

    3RIDER. • 12 months/400 working hours, whichever happens first for the Customer after purchase and registration of the following product: Spider CROSS LINER lite when used commercially. For any natural person the warranty has to comply with local legislation. •...
  • Page 61 Operator’s Manual – Spider CROSS LINER Acknowledged warranty repairs of commercial models (Spider CROSS LINER, Spider ILD01, Spider ILD02, Spider 2SGS, Spider 3RIDER) up to the level of EUR/USD 100.00 (one hundred EUR/USD) per case are not covered by Spider, costs connected with such repairs are covered by the Distributor’s/Dealer´s profit margin.
  • Page 62 Operator’s Manual – Spider CROSS LINER Shortcuts: RRC (RC) Radio Remote controller Mower Spider XLINER Figures: Figure 1 – Identification of the mower Figure 2 – Basic description Figure 3 – Basic description Figure 4 – Maximum slope Figure 5 – Hazardous zones Figure 6 –...

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