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ROTARY SCREW COMPRESSOR
THIS MANUAL CONTAINS RIGGING, ASSEMBLY, START-UP,
AND MAINTENANCE INSTRUCTIONS. READ THOROUGHLY
BEFORE BEGINNING INSTALLATION. FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR DEATH,
DAMAGE TO THE UNIT, OR IMPROPER OPERATION.
Please check www.johnsoncontrols.com/frick for the latest version of this publication.
Form 070.750-IOM (MAY 2018)
INSTALLATION - OPERATION - MAINTENANCE
File:
Replaces:
Dist:
HPSH
MODEL 1510
SERVICE MANUAL - Section 070
070.750-IOM (MAY 2014)
3, 3a, 3b, 3c
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Table of Contents
Troubleshooting
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Summary of Contents for Frick 1510
- Page 1 THIS MANUAL CONTAINS RIGGING, ASSEMBLY, START-UP, AND MAINTENANCE INSTRUCTIONS. READ THOROUGHLY BEFORE BEGINNING INSTALLATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR DEATH, DAMAGE TO THE UNIT, OR IMPROPER OPERATION. Please check www.johnsoncontrols.com/frick for the latest version of this publication.
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Page 2: Table Of Contents
STAGE AND BOOSTER) ..........16 COMPRESSOR OIL ............. 9 ALIGNMENT LOG – FOR ELECTRIC MOTOR DRIVER ..17 OIL PUMP ................9 COMPRESSOR PORT LOCATIONS - HPSH 1510 ....19 MOTOR MOUNTING USING TUNNEL ........9 INDEX MOTOR MOUNTING (FOOT MOUNTED ONLY) ....9 COMPRESSOR/MOTOR COUPLING REQUIREMENTS .. -
Page 3: General Information
Request immediate inspection by the agent of the carrier and be sure the proper claim forms are execut- Frick screw compressor repair must only be done by ed. Report damage or shortage claims immediately to skilled mechanics who have completed training at Johnson Controls-Frick Sales Administration Department, Frick screw compressor school. -
Page 4: Long Term Storage
534B2722 changes in temperature, dusty atmosphere, etc. 534B2722 The standard Johnson Controls-Frick Warranty for an HPSH CLOCKWISE ROTATION screw compressor covers 12 months from start-up or 18 CLOCKWISE ROTATION months from shipment, whichever comes first. It is recom-... -
Page 5: Preparing Compressor For Storage
3. Helps keep the compressor at the proper temperature HPSH COMPRESSOR and prevents overheating. The Frick HPSH rotary screw compressor utilizes mating 4. Provides oil supply to hydraulically operate the plug valve asymmetrical profile helical rotors to provide a continuous on and off. -
Page 6: Oil Pump (Optional)
HOUSING: All HPSH screw compressor castings are 60-40- (2) Maximum discharge temperature depends on oil type 18 ductile iron to ensure structural integrity and mechanical used - normally 150°C (300°F). Please see Frick oil and thermal stability under all operating conditions. data for more detail. -
Page 7: Installation
The first requirement of the compressor foundation is that charge only. They must be removed before pressure it must be able to support the weight. The HPSH 1510 testing and operating the system. Failure to remove weighs approximately 367 kg (810 lb). -
Page 8: Customer Connections
070.750-IOM (MAY 2018) HPSH ROTARY SCREW COMPRESSOR Page 8 INSTALLATION - OPERATION - MAINTENANCE The best insurance for a trouble-free installation is to firm- CUSTOMER CONNECTIONS ly anchor the compressor to a suitable foundation using As a minimum you must connect to the following locations proper bolting and by preventing piping stress from being in addition to suction and discharge. -
Page 9: Compressor Oil
NOTICE change the shaft seal. COMPRESSOR/MOTOR COUPLING REQUIREMENTS The Frick oil charge shipped with the unit is the best suited lubricant for the conditions specified at the HPSH compressors are arranged for direct motor drive and time of purchase. If there is any doubt due to the re-... -
Page 10: Coupling Alignment Requirements (Foot Mounted Only)
Use of filter elements other than Johnson Controls-Frick When considering minimum supply oil temperature, the use must be approved in writing by Johnson Controls-Frick En- of a thermostatic three-way bypass mixing valve is not rec- gineering or a warranty claim may be denied. Typical oil ommended. -
Page 11: Dehydration / Evacuation Test
HPSH ROTARY SCREW COMPRESSOR 070.750-IOM (MAY 2018) INSTALLATION - OPERATION - MAINTENANCE Page 11 DEHYDRATION / EVACUATION TEST Evacuate the system to 1000 microns. Valve off the vacuum pump and hold vacuum for one hour. Pass – Vacuum cannot rise more than 500 microns during one hour hold period. -
Page 12: Operation
OPERATION OPERATION AND START-UP INSTRUCTIONS INITIAL START-UP The Frick HPSH Rotary Screw Compressor will be a compo- Prior to the start-up, the prestart check must be accom- nent in an integrated system. As such, the compressor re- plished. Refer to the compressor package IOM. -
Page 13: Maintenance
HPSH ROTARY SCREW COMPRESSOR 070.750-IOM (MAY 2018) INSTALLATION - OPERATION - MAINTENANCE Page 13 MAINTENANCE GENERAL INFORMATION 4. Avoid slugging the compressor with liquids (refrigerant and/or oil). While screw compressors are probably the most This section provides instructions for normal maintenance, tolerant (of any compressor type available today) about in- a recommended maintenance program, troubleshooting gestion of some liquid, they are not liquid pumps. -
Page 14: Maintenance Schedule
4" Class 400 Compressor Model Bolt Size Torque* (ft-lb) Bolt Size (in.) Torque* (ft-lb) HPSH 1510 M20 X 2.5 M20 X 2.5 * Based on: Gaskets-Garlock ® Blue-Gard ® 3300; Bolts-class 8.8 or stronger hex head bolts, lightly oiled and clean... -
Page 15: Recommended Maintenance Program
5. Excessively high discharge pressure. 6. Excessively high or low temperature coolant to the oil 1. Only use Frick oil or high quality oils approved by John- cooler. son Controls-Frick for your application. 7. Excessive liquid entering the compressor (slugging). -
Page 16: Troubleshooting The Hpsh Compressor
Unless the Service Technician has been certified by 7. Install new gaskets and sealing in all connections. Johnson Controls–Frick to rebuild our compressors, 8. Set the new compressor in place and shim feet where troubleshooting the compressor is limited to identify- required. -
Page 17: Alignment Log - For Electric Motor Driver
HPSH ROTARY SCREW COMPRESSOR 070.750-IOM (MAY 2018) INSTALLATION - OPERATION - MAINTENANCE Page 17 ALIGNMENT LOG – FOR ELECTRIC MOTOR DRIVER DRIVE TRAIN ALIGNMENT Ambient Temperature at Time of Alignment _______ Oil Separator Temperature at Time of Alignment ________ Motor Coupling Type ___________ Size ___________ Distance Between Coupling Hub Faces __________ Soft Foot Check OK as Found Shimming Required... - Page 18 070.750-IOM (MAY 2018) HPSH ROTARY SCREW COMPRESSOR Page 18 INSTALLATION - OPERATION - MAINTENANCE VIBRATION DATA SHEET __________________________________________ Sales Order Number: ________________________________ Date: End User: _______________________________________ Installing Contractor: ________________________________ Address: __________________________________________ Service Technician: __________________________________ Final Hot Alignment Equipment ID (As in Microlog): ____________________ Compressor Serial Number: __________________________ Face...
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Page 19: Compressor Port Locations - Hpsh 1510
HPSH ROTARY SCREW COMPRESSOR 070.750-IOM (MAY 2018) INSTALLATION - OPERATION - MAINTENANCE Page 19 COMPRESSOR PORT LOCATIONS - HPSH 1510 Vi ratio COMPRESSOR OPERA TES ON AND IS COMPA TIBLE WITH THE FOLLOWING REFRIGERANTS: R22, R23, R32, R50, R123, R125, R134a,... -
Page 20: Index
– Added compressor flange bolt torque table – Updated Vi and SM port connection information – Removed engineering-specific PID diagrams p.9 – Added 070.660-SM reference Notice box – Updated Frick IR logo throughout document Form 070.750 IOM (2018-05) JOHNSON CONTROLS Supersedes: 070.750 IOM (2014-05)
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