Page 1 Original operating manual Trailed mower GHS 1500 Drive SmartCut GHS 1800 Drive SmartCut GHS 2100 Drive SmartCut SmartLearning www .amazone.de...
Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.
Page 3: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS 4.5.3 Description of the warning symbols 1 About this operating manual Other information on the Diagrams implement 1.1.1 Warnings and signal words 4.6.1 Grass collector fill level indicator 1.1.2 Further instructions 4.6.2 Rotor condition inspection 1.1.3 Instructions 4.6.3...
Page 4 TABLE OF CONTENTS 5.3.1 Cutting dimensions Checking and adjusting the lowering time for the grass 5.3.2 Cutting tools collector Tyres 6.8.1 Checking the lowering time 5.4.1 Tyre dimensions 6.8.2 Adjusting the lowering time 5.4.2 Tyre inflation pressure Preparing the implement for Permitted mounting categories operation Optimal working speed...
Page 5 TABLE OF CONTENTS 7.2.5 Emptying the grass collector with 11.2 Other applicable documents electro-hydraulic controls 12 Directories 8 Parking the machine 12.1 Glossary Parking the implement after 12.2 Index operation 8.1.1 Putting on the wheel chocks 8.1.2 Uncoupling the universal joint shaft 8.1.3 Uncoupling the upper drawbar 8.1.4...
Page 7: About This Operating Manual
1 | About this operating manual About this operating manual CMS-T-00000081-D.1 1.1 Diagrams CMS-T-005676-C.1 1.1.1 Warnings and signal words CMS-T-00002415-A.1 Warnings are marked with a vertical bar with a triangular safety symbol and the signal word. The signal words "DANGER", "WARNING" or "CAUTION" describe the severity of the potential danger and have the following meanings: DANGER...
Page 8: Instructions
1 | About this operating manual Diagrams ENVIRONMENTAL INFORMATION Indicates a risk for environmental damage. NOTE Indicates application tips and instructions for optimal use. 1.1.3 Instructions CMS-T-00000473-B.1 XXXX Numbered instructions CMS-T-005217-B.1 Actions that have to be performed in a specific sequence are represented as numbered instructions.
Page 9: Lists
1 | About this operating manual Diagrams Example: 1. Instruction 1 Alternative instruction 2. Instruction 2 XXXX Instructions with only one action CMS-T-005211-C.1 Instructions with only one action are not numbered, but rather shown with a arrow. Example: Instruction XXXX Instructions without sequence CMS-T-005214-C.1 Instructions that do not require a specific sequence are shown as a list with arrows.
Page 10: Other Applicable Documents
Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG6212-EN-II | C.1 | 12.04.2021...
Page 11: Safety And Responsibility
2 | Safety and responsibility Safety and responsibility CMS-T-00004601-B.1 2.1 Basic safety instructions CMS-T-00004604-B.1 2.1.1 Meaning of the operating manual CMS-T-00006180-A.1 Observe the operating manual The operating manual is an important document and a part of the implement. It is intended for the user and contains safety-related information.
Page 12 2 | Safety and responsibility Basic safety instructions the machine must meet the following minimum requirements: The person is physically and mentally capable of controlling the machine. The person can safely perform work with the machine within the scope of this operating manual.
Page 13 2 | Safety and responsibility Basic safety instructions Skilled workers for communal equipment or farmers can be e.g.: Skilled workers with training in the area of communal equipment. Skilled workers by experience, e.g. with comprehensive practical knowledge. Farmers with higher education or training from a technical college.
Page 14 2 | Safety and responsibility Basic safety instructions 2.1.2.2 Workplaces and passengers CMS-T-00002530-B.1 Passengers Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine. Do not let anybody climb onto the driving machine.
Page 15 2 | Safety and responsibility Basic safety instructions Perfect technical condition of the machine Improper repairs can impede the operational safety of the machine and cause accidents. This can result in serious injury or death. Repair the machine according to this operating manual.
Page 16 2 | Safety and responsibility Basic safety instructions 2.1.2.4.2 Protective equipment CMS-T-00005219-A.1 Make sure that the protective equipment is functional If protective equipment is missing, damaged or removed, implement parts can cause serious personal injury or even death. Check the implement at least once a day for damage, proper installation, and functioning of the protective equipment.
Page 17: Knowing And Preventing Dangers
2 | Safety and responsibility Basic safety instructions Wear suitable clothing Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and getting stuck on protruding parts. This can result in serious injury or death. Wear close-fitting, snag-free clothes. Never wear rings, necklaces and other jewellery.
Page 18 2 | Safety and responsibility Basic safety instructions Liquids under pressure Escaping high pressure hydraulic fluid can penetrate into the body through the skin and cause serious personal injuries. A hole the size of a needle can already result in serious personal injuries.
Page 19: Machine
2 | Safety and responsibility Basic safety instructions 2.1.3.2 Danger areas CMS-T-00004602-A.1 Dangers areas on the machine The following basic dangers are encountered in the danger areas: Due to moving machine parts and implements during operation. Hydraulically raised machine parts can descend unnoticed and slowly.
Page 20 2 | Safety and responsibility Basic safety instructions 2.1.4 Safe operation and handling of the machine CMS-T-00005220-A.1 2.1.4.1 Coupling implements CMS-T-00002320-C.1 Coupling the implement to the tractor Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents.
Page 21 2 | Safety and responsibility Basic safety instructions 2.1.4.2 Driving safety CMS-T-00006605-A.1 Risk when driving on roads and fields Any mounted or towed implement as well as front or rear ballast weights on the tractor influence the driving behaviour and the steering and braking power of the tractor.
Page 22 2 | Safety and responsibility Basic safety instructions Preparing the machine for road travel If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement.
Page 23: Safe Maintenance And Modification
To ensure that the operating permit remains valid in accordance with national and international regulations, use only conversion parts, spare parts and special equipment approved by AMAZONE. MG6212-EN-II | C.1 | 12.04.2021...
Page 24 2 | Safety and responsibility Basic safety instructions 2.1.5.2 Work on the machine CMS-T-00002660-C.1 Only work on the machine when it is at a standstill If the machine is not standing still, part can move unintentionally or the machine can be set in motion.
Page 25 2 | Safety and responsibility Basic safety instructions Maintenance work Improper maintenance work, particularly on safety-related components, endangers operational safety. This can result in accidents and serious personal injury or even death. Safety-related components include, for example, hydraulic components, electronic components, frames, springs, trailer coupling, axles and axle suspensions, lines and tanks containing flammable substances.
Page 26 Before welding on the implement, uncouple the implement from the tractor. 2.1.5.3 Operating materials CMS-T-00002661-B.1 Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can cause implement damage and accidents. Only use operating material that meet the requirements in the Technical Data.
Page 27: Safety Routines
2.1.5.4 Special equipment and spare parts CMS-T-00002662-A.1 Special equipment and spare parts Special equipment and spare parts that do not meet AMAZONE requirements can impede the operational safety of the machine and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
Page 28 2 | Safety and responsibility Safety routines Securing the machine After uncoupling, the implement has to be secured. If the implement and implement parts are not secured, there is a risk of personal injury due to crushing and cutting. Only park the implement on stable and level ground.
Page 29: Intended Use
Further instructions for intended use in special cases can be requested from AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible.
Page 30: Product Description
4 | Product description Product description CMS-T-00001161-A.1 4.1 Machine overview CMS-T-00001179-A.1 CMS-I-00001088 MG6212-EN-II | C.1 | 12.04.2021...
Page 31: Function Of The Implement
4 | Product description Function of the implement 10 Cutting deck Universal joint shaft 11 Drawbar Hydraulic hose lines 12 Rear tyres Hydraulic hose line holder 13 Red reflectors White reflector 14 Rear lights Grass collector fill level indicator 15 Wheel chocks Grass collector 16 Threaded cartridge Air duct cover...
Page 32: Protective Equipment
4 | Product description Protective equipment 4.4 Protective equipment CMS-T-00001196-A.1 4.4.1 Drawbar lock CMS-T-00001709-A.1 The safety clip 1 secures the upper drawbar in parking position when the implement is uncoupled. CMS-I-00001078 The safety tube 1 secures the lower drawbar in parking position when the implement is uncoupled.
Page 33: Pendulum Flaps
4 | Product description Protective equipment 4.4.3 Pendulum flaps CMS-T-00001198-A.1 The pendulum flaps 1 protect persons and the tractor from foreign objects being thrown to the front. CMS-I-00000970 4.4.4 Transmission V-belt protective cover CMS-T-00001199-A.1 The transmission V-belt protective cover 1 prevents injury from the transmission V-belt.
Page 34 4 | Product description Protective equipment Hydraulic valve closed Hydraulic valve open CMS-I-00001022 MG6212-EN-II | C.1 | 12.04.2021...
Page 35: Warning Symbols
4 | Product description Warning symbols 4.5 Warning symbols CMS-T-00001180-A.1 4.5.1 Positions of the warning symbols CMS-T-00003717-A.1 CMS-I-00000988 MG6212-EN-II | C.1 | 12.04.2021...
Page 36: Layout Of The Warning Symbols
4 | Product description Warning symbols CMS-I-00002711 4.5.2 Layout of the warning symbols CMS-T-000141-B.1 Warning symbols indicate danger areas on the machine and warn against residual dangers. In these danger areas, there are permanent or unexpected dangers. A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, surrounded by triangular safety symbol...
Page 37: Description Of The Warning Symbols
4 | Product description Warning symbols 4.5.3 Description of the warning symbols CMS-T-00001181-A.1 MD 075 Risk of cuts for fingers, hands, and arms As long as engine of the tractor or machine is running, stay away from the danger area. Wait until all moving parts of the machine are at a standstill before reaching into the danger area.
Page 38 4 | Product description Warning symbols MD 087 Danger due to cutting and moving machine parts As long as engine of the tractor or machine is running, stay away from the danger area. Make sure that there is nobody standing in the danger area.
Page 39 4 | Product description Warning symbols MD 097 Risk of crushing between the tractor and the implement Before you actuate the tractor hydraulic system, instruct persons away from the area between the tractor and the implement. Actuate the tractor hydraulic system only from the designated work station.
Page 40 4 | Product description Warning symbols MD104 Risk of crushing die to swivelling parts of the implement As long as the tractor engine is running, maintain an adequate safety distance from swivelling implement parts. Make sure that there is nobody standing close to swivelling parts.
Page 41 4 | Product description Warning symbols MD 170 Danger due to open protective device Before you operate the implement, close the protective device. CMS-I-00003692 MD 171 Risk of crushing due to the lifted hopper Before moving the hopper, make sure that there is nobody standing in the danger area.
Page 42: Other Information On The Implement
4 | Product description Other information on the implement MD 199 Risk of accident if the hydraulic system pressure is too high Only couple the implement to tractors with a maximum tractor hydraulic pressure of 210 bar. CMS-I-00000486 MD 225 Risk of crushing when coupling the tractor and the implement Make sure that there is nobody standing in the...
Page 43: Rotor Condition Inspection
4 | Product description Other information on the implement 4.6.2 Rotor condition inspection CMS-T-00003703-A.1 Instructions for regular inspection of the rotor condition. CMS-I-00000984 4.6.3 Assignment of the hydraulic hose lines CMS-T-00005144-A.1 Information on the assignment of the hydraulic hose lines for the Standard hydraulic system. CMS-I-00003698 Information on the assignment of the hydraulic hose lines for the electro-hydraulic control.
Page 44: Functions Of The Hydraulic Valves
4 | Product description Other information on the implement 4.6.4 Functions of the hydraulic valves CMS-T-00003704-A.1 Information on the function and lever position of the hydraulic valves. CMS-I-00000982 4.6.5 Slip clutch inspection CMS-T-00003706-A.1 Information for checking the slip clutch after longer periods of standstill.
Page 45: Rating Plate And Ce Mark
4 | Product description Rating plate and CE mark 4.7 Rating plate and CE mark CMS-T-00005811-A.1 4.7.1 Rating plate and CE mark on the implement CMS-T-00005812-A.1 The rating plate 1 and CE mark 2 are located on the implement for identification. The vehicle ID no.
Page 46: Rating Plate On The Drawbar
4 | Product description Threaded cartridge 4.7.2 Rating plate on the drawbar CMS-T-00005813-A.1 The rating plate 1 is located on the drawbar for identification. CMS-I-00001086 The rating plate specifies: Manufacturer Designation Type Test mark Year of manufacture Permissible total trailer weight in kg Max.
Page 47: Lighting And Identification For Road Travel
4 | Product description Lighting and identification for road travel 4.9 Lighting and identification for road travel CMS-T-00001185-A.1 Lighting and identification for road travel towards the rear Rear lights, brake lights, and turn indicators. Red reflectors CMS-I-00000990 Identification towards the front White reflector CMS-I-00000991 Identification to the sides...
Page 48: Lower Drawbar
4 | Product description Lower drawbar 4.10 Lower drawbar CMS-T-00004667-A.1 With the lower drawbar, the implement is coupled to tractors with a swinging drawbar. CMS-I-00001001 4.11 Front roller CMS-T-00001625-A.1 The front roller is used for scarifying on uneven ground. The front roller is mounted on the brackets of the front steering wheels.
Page 49: Electro-Hydraulic Control
4 | Product description Electro-hydraulic control The operating hours counter can be read when the cover 1 is opened. CMS-I-00003737 4.13 Electro-hydraulic control CMS-T-00001195-A.1 With the remote control, the implement can be operated with only two hydraulic hoses and one additional electrical connection.
Page 50: Mudguard
4 | Product description Mudguard 4.15 Mudguard CMS-T-00001624-A.1 The mudguards protect the implement and the surroundings from objects being thrown up by the rear wheels, during operation or when driving on roads. CMS-I-00000999 4.16 Cutting tools CMS-T-00001187-A.1 4.16.1 Cutting blades CMS-T-00001188-A.1 The cutting blade is sharpened on both sides and can therefore be rotated when it is worn on one side.
Page 51: Scarifying Blades
4 | Product description Control elements The flail blades are suitable for different application areas and blade combinations, see page 77. 4.16.3 Scarifying blades CMS-T-00001193-B.1 The scarifying blade is available with a thickness of 2 mm and 3 mm. The scarifying blade is suitable for different application areas and blade combinations, see page 77.
Page 52: Hydraulic Valves
4 | Product description Control elements 4.17.2 Hydraulic valves CMS-T-00003713-A.1 Hydraulic valves to lift, lower or lock the cutting deck. Hydraulic valves to lift, lower or lock the implement with the drawbar. CMS-I-00003373 4.17.3 Control buttons of the electro-hydraulic control CMS-T-00003714-A.1 CMS-I-00003374 Control button for switching the electro-hydraulic...
Page 53: High Tip Emptying
4 | Product description High tip emptying wheels and the cage roller. The rear wheels only have a supporting function and compensate for ground undulations between the right and left wheel. The drawbar is also in float position. As soon as another control button is actuated, the float position is automatically switched off.
Page 54: Technical Data
5 | Technical data Technical data CMS-T-00003683-A.1 5.1 Dimensions CMS-T-00003685-A.1 CMS-I-00003325 Designation GHS Drive 1500 GHS Drive 1800 GHS Drive 2100 Total length 3650 mm 3650 mm 3650 mm Total height 1900 mm 1900 mm 1900 mm Total width 1900 mm 2200 mm 2500 mm 5.2 Grass collector volume...
Page 55: Cutting Deck
5 | Technical data Cutting deck 5.3 Cutting deck CMS-T-00003699-A.1 5.3.1 Cutting dimensions CMS-T-00003688-A.1 GHS Drive 1500 GHS Drive 1800 GHS Drive 2100 Cutting height max. 80 mm max. 80 mm max. 80 mm Cutting width 1500 mm 1800 mm 2100 mm 5.3.2 Cutting tools CMS-T-00003700-A.1...
Page 56: Permitted Mounting Categories
5 | Technical data Permitted mounting categories 5.5 Permitted mounting categories CMS-T-00003698-A.1 Upper drawbar Drawbar eye D40 Lower drawbar Drawbar eye D50 5.6 Optimal working speed CMS-T-00003696-A.1 5 - 12 km/h 5.7 Performance characteristics of the tractor CMS-T-00003697-A.1 Engine rating GHS Drive 1500 GHS Drive 1800 GHS Drive 2100...
Page 57: Noise Development Data
5 | Technical data Noise development data 5.8 Noise development data CMS-T-00003690-A.1 The workplace-related emission sound pressure level is 98 dB(A), measured in operating condition at the ear of the tractor driver with the cab closed. Value of the sound power level, according to Regulation 2000/14/EC: LwA = 115 dB(A) The emission sound pressure level is primarily dependent on the vehicle used.
Page 58: Preparing The Machine
6 | Preparing the machine Preparing the machine CMS-T-00005890-B.1 6.1 Removing the transport lock CMS-T-00001658-A.1 1. Unscrew the bolts 1 on the left and right side. 2. Remove the transport lock 2 on the left and right side. 3. Keep the transport lock and bolts for further transport of the implement.
Page 59: Checking The Tractor Suitability
6 | Preparing the machine Checking the tractor suitability 6.2 Checking the tractor suitability CMS-T-00001660-A.1 6.2.1 Calculating the required tractor characteristics CMS-T-00000063-B.1 CMS-I-00000581 Calculated Designation Unit Description values Tractor empty weight Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights...
Page 60 6 | Preparing the machine Checking the tractor suitability Calculated Designation Unit Description values Centre of gravity distance: Distance between the centre of the lower link coupling point and centre of gravity of the rear-mounted implement or rear ballast. 1. Calculate the minimum front ballast weight. ×...
Page 61 6 | Preparing the machine Checking the tractor suitability 4. Calculate the actual rear axle load. Htat Vtat Htat Htat CMS-I-00000514 5. Determine the tyre load capacity for two tractor tyres in the manufacturer specifications. 6. Write down the determined values in the following table.
Page 62: Comparing The Permissible Dc Value With Actual Dc Value
6 | Preparing the machine Calculating the permissible payload 6.2.2 Comparing the permissible DC value with actual DC value CMS-T-00004867-A.1 Designation Description Permissible total weight × × 9 81 of the tractor in t Permissible axle load of the implement 1.
Page 63: Preparing The Drawbar
6 | Preparing the machine Preparing the drawbar Maximum payload = permissible total weight - basic weight 1. Read the permissible total weight from the rating plate. To obtain the basic weight, read the basic weight from the rating plate. weigh the implement with empty hoppers.
Page 64 6 | Preparing the machine Preparing the drawbar 4. Measure the height A of the drawbar and compare it to the straight drawbar height on the tractor. The height of the drawbar is correct when it matches the straight drawbar height on the tractor.
Page 65 6 | Preparing the machine Preparing the drawbar CAUTION Risk of crushing when adjusting the drawbar When lifting and lowering the drawbar, never reach between the hydraulic cylinder and the hole pattern mount. 6. Pull out the pin 1 . 7.
Page 66: Adjusting The Lower Drawbar
6 | Preparing the machine Preparing the drawbar If the required slope cannot be achieved, the drawbar eye can be installed rotated by 180°. The holes 4 are then facing down. 17. Tighten the bolts with 210 Nm. 6.4.2 Adjusting the lower drawbar CMS-T-00005184-A.1 1.
Page 67: Preparing The Universal Joint Shaft
6 | Preparing the machine Preparing the universal joint shaft 8. Fasten the drawbar with the bolt 2 in one of the holes 3 . 9. Tighten the bolts 1 and 2 with 210 Nm. CMS-I-00003722 6.5 Preparing the universal joint shaft CMS-T-00005128-A.1 1.
Page 68 6 | Preparing the machine Coupling the implement 6. Put the universal joint shaft into the parking position with the retaining rope 2 . 7. Hook the fastening chain 1 onto the implement. CMS-I-00001042 For implements with the lower drawbar: 8.
Page 69: Coupling The Hydraulic Hose Lines Of The Standard Hydraulic System
6 | Preparing the machine Coupling the implement Enough space must remain between the tractor and implement so that the supply lines can be coupled without obstructions. 2. Drive the tractor towards the implement, leaving a sufficient distance. 3. Secure the tractor. Remove the ignition key. CMS-I-00004119 6.7.2 Coupling the hydraulic hose lines of the Standard hydraulic system CMS-T-00001694-A.1...
Page 70 6 | Preparing the machine Coupling the implement WARNING Risk of injury or even death If the hydraulic hose lines are incorrectly connected, the hydraulic functions may be faulty. When coupling the hydraulic hose lines, observe the coloured markings on the hydraulic plugs.
Page 71: Coupling The Power Supply For The Lighting
6 | Preparing the machine Coupling the implement If the implement has an upper drawbar, route the hydraulic hose lines through the guide 5. Route the hydraulic hose lines with sufficient freedom of movement and without chafing points. CMS-I-00001063 6.7.3 Coupling the power supply for the lighting CMS-T-00001695-A.1 1.
Page 72: Coupling The Electro-Hydraulic Control
6 | Preparing the machine Coupling the implement 3. Insert the plug 1 for the power supply on the tractor. CMS-I-00001048 If the implement has an upper drawbar, route the cable through the guide 1 . 5. Route the cable with sufficient freedom of movement and without chafing points.
Page 73 6 | Preparing the machine Coupling the implement Type of actuation Function Symbol Latching Permanent hydraulic oil circulation Hydraulic oil flow until action is Momentary executed Free hydraulic oil flow in the tractor Floating control unit Designation Function Tractor control unit Hydraulic oil feed Permanent hydraulic line...
Page 74 6 | Preparing the machine Coupling the implement 1. Depressurise the hydraulic system between the tractor and the implement using the tractor control unit. 2. Install the coupling sleeve 1 on the pressure- free oil return on the tractor. CMS-I-00003358 3.
Page 75 CMS-I-00003359 NOTE If the tractor does not have a 3-pin socket for the power supply, an additional cable with socket can be purchased from AMAZONE. 5. Insert the 3-pin plug 1 for the power supply on the tractor. CMS-I-00003724 MG6212-EN-II | C.1 | 12.04.2021...
Page 76: Coupling The Implement With The Upper Drawbar
6 | Preparing the machine Coupling the implement If the implement has an upper drawbar, then route both cables through the guide 1 . 7. Route the cable with sufficient freedom of movement and without chafing points. CMS-I-00001059 6.7.5 Coupling the implement with the upper drawbar CMS-T-00001683-A.1 1.
Page 77: Coupling The Implement With The Lower Drawbar
6 | Preparing the machine Coupling the implement 7. Flip the safety clip 1 all the way to the front. The safety clip must rest on the drawbar. The hydraulic cylinder can now hold the drawbar in float position. CMS-I-00001067 6.7.6 Coupling the implement with the lower drawbar CMS-T-00005186-A.1 1.
Page 78: Coupling The Universal Joint Shaft
6 | Preparing the machine Coupling the implement 6.7.7 Coupling the universal joint shaft CMS-T-00001715-B.1 If the implement has an upper drawbar, then lift the universal joint shaft and hold it tight. 2. Remove the retaining rope 1 from the universal joint shaft.
Page 79: Checking And Adjusting The Lowering Time For The Grass Collector
6 | Preparing the machine Checking and adjusting the lowering time for the grass collector 1. Remove wheel chocks from the wheels. 2. Push the wheel chocks 1 into the holders until they engage. CMS-I-00001064 6.8 Checking and adjusting the lowering time for the grass collector CMS-T-00005907-B.1 6.8.1 Checking the lowering time CMS-T-00004831-B.1...
Page 80: Adjusting The Lowering Time
6 | Preparing the machine Checking and adjusting the lowering time for the grass collector IMPORTANT Implement damage due to rapid lowering of the grass collector The grass collector can be damaged when it is lowered too fast. Set the lowering time with the tractor pump capacity.
Page 81 6 | Preparing the machine Checking and adjusting the lowering time for the grass collector 5. Lift the grass collector 1 until the end position for emptying close to the ground is reached. CMS-I-00004266 6. Remove the cover 1 . CMS-I-00003421 Make the setting on the lowering throttle 1 .
Page 82: Preparing The Implement For Operation
6 | Preparing the machine Preparing the implement for operation 12. Put on the cover 1 . CMS-I-00003421 6.9 Preparing the implement for operation CMS-T-00005891-A.1 6.9.1 Removing the transport lock from the cover flap and swivel flap CMS-T-00005212-A.1 The transport lock prevents accidental folding open of the swivel flap during transport on a trailer.
Page 83: Checking The Blades And Blade Mounts
6 | Preparing the machine Preparing the implement for operation 6.9.3 Checking the blades and blade mounts CMS-T-00005190-A.1 WARNING Rotor still running Risk of drawing in and cutting injuries As long as the rotor and cutting tools are moving, keep the rotor protective cover closed. REQUIREMENTS The PTO shaft drive is switched off.
Page 84 6 | Preparing the machine Preparing the implement for operation The figure shows the standard equipment with cutting blades 1 and flail blades H77 2 . CMS-I-00003725 100% cutting 50% cutting 100% long 100% extra 100% blades, blades, flail blades long flail scarifying reversible...
Page 85 6 | Preparing the machine Preparing the implement for operation 100% cutting 50% cutting 100% long 100% extra 100% blades, blades, flail blades long flail scarifying reversible reversible + H77, ground blades H88, blades Application area 50% long ground flail blades H77, ground Under dry conditions...
Page 86 6 | Preparing the machine Preparing the implement for operation 100% 100% long 100% long Selection of the cutting cutting flail blades flail blades thickness of the blades and blades and H60, H77, scarifying blades in scarifying scarifying ground and ground and combination with the blades,...
Page 87: Selecting The Blade Equipment For Scarifying
6 | Preparing the machine Preparing the implement for operation 100% 100% long 100% long Selection of the cutting cutting flail blades flail blades thickness of the blades and blades and H60, H77, scarifying blades in scarifying scarifying ground and ground and combination with the blades,...
Page 88: Changing Or Replacing The Blades
6 | Preparing the machine Preparing the implement for operation Example figure for wide scarifying: GHS 1500 1 GHS 1800 2 GHS 2100 3 3. Install scarifying blades with a width of 3 mm or 2 mm, see page 82. For narrow scarifying, install scarifying blades on all of the hook bolts on the rotor.
Page 89 6 | Preparing the machine Preparing the implement for operation 3. Close the hydraulic valves 1 . CMS-I-00003356 To secure the grass collector against uncontrolled lowering, turn the hydraulic valve 1 to the 2 position. CMS-I-00003343 WARNING Rotor still running Risk of drawing in and cutting injuries As long as the rotor and cutting tools are moving,...
Page 90 6 | Preparing the machine Preparing the implement for operation IMPORTANT Machine damage due to incorrect blade selection or incorrect blade installation Imbalance on the rotor and machine vibrations Select the blades appropriately for the application area. Always equip the rotor with the specified number of blades.
Page 91: Adjusting The Cutting Height
6 | Preparing the machine Preparing the implement for operation To release the locking mechanism of the grass collector, turn the hydraulic valve 1 to the 2 position. CMS-I-00003342 14. Open the hydraulic valves 1 . 15. Start the tractor. 16.
Page 92 6 | Preparing the machine Preparing the implement for operation 3. Lift the implement with the drawbar 1 . The cutting deck will also be lifted at the same time. CMS-I-00003353 4. Close the drawbar hydraulic valve. CMS-I-00004243 5. Swivel up the crank 1 . CMS-I-00003348 MG6212-EN-II | C.1 | 12.04.2021...
Page 93 6 | Preparing the machine Preparing the implement for operation To increase the cutting height, turn the crank 1 counterclockwise. To reduce the cutting height, turn the crank clockwise. The set cutting height is shown on the scale 2 . CMS-I-00003349 7.
Page 94 6 | Preparing the machine Preparing the implement for operation 10. Lift the implement further with the drawbar 1 until the support wheels have enough clearance to make adjustments. CMS-I-00003353 11. Close the drawbar hydraulic valve 1 . CMS-I-00003735 12. Remove the linch pin 1 . 13.
Page 95: Adjusting The Front Roller For Scarifying
6 | Preparing the machine Preparing the implement for operation 19. Open the drawbar hydraulic valve 1 . 20. Open the cutting deck hydraulic valve 2 . NOTE The hydraulic cylinder of the drawbar and the hydraulic cylinder of the cutting deck are connected in parallel.
Page 96 6 | Preparing the machine Preparing the implement for operation 5. Close the drawbar hydraulic valve 1 . CMS-I-00003735 6. Pull out the spring cotter pin 1 . 7. Pull out the fixing pin 2 . 8. Peg the front roller at the desired height with the fixing pin.
Page 97 6 | Preparing the machine Preparing the implement for operation 13. lower the implement. 14. Lower the cutting deck. 15. Check whether the lower edge 1 of the cutting deck is aligned parallel to the ground. 16. If necessary, adjust the height of the front roller. CMS-I-00004245 NOTE For a larger height adjustment downwards, the...
Page 98: Setting The Implement For Mulching
6 | Preparing the machine Preparing the implement for operation 6.9.9 Setting the implement for mulching CMS-T-00004771-A.1 REQUIREMENTS The PTO shaft drive is switched off. The grass collector is completely empty. 1. Open the drawbar hydraulic valve 1 . 2. Open the drawbar hydraulic valve 2 . NOTE The hydraulic cylinder of the drawbar and the hydraulic cylinder of the cutting deck are...
Page 99 6 | Preparing the machine Preparing the implement for operation The cover flap of the rotor normally opens automatically when lowering the grass collector. When mulching, however, the cover flap must be closed. 5. Completely raise the rear implement 1 . 6.
Page 100: Setting The Implement For Collecting On Hard Ground
6 | Preparing the machine Preparing the implement for operation 10. Open the drawbar hydraulic valve 1 . The implement is prepared for mulching. CMS-I-00004257 To stop mulching, Completely raise the grass collector. 12. Completely lower the grass collector again. The mulch flap is open again and the mowed material is conveyed into the grass collector again.
Page 101 6 | Preparing the machine Preparing the implement for operation 3. Lift the implement with the drawbar 1 . The cutting deck will also be lifted at the same time. CMS-I-00003353 4. Close the hydraulic valves 1 . CMS-I-00004259 5. Place a suitable wooden board 1 with a thickness of 20 mm - 30 mm under the cage roller CMS-I-00004254 MG6212-EN-II | C.1 | 12.04.2021...
Page 102: Preparing The Machine For Road Travel
6 | Preparing the machine Preparing the machine for road travel 6. Open the drawbar hydraulic valve 1 . 7. Open the cutting deck hydraulic valve 2 . 8. Lower the front implement with the cutting deck until the cage roller is resting on the wooden board CMS-I-00003367 9.
Page 103 6 | Preparing the machine Preparing the machine for road travel 4. Open the drawbar hydraulic valve 1 . 5. Open the drawbar hydraulic valve 2 . NOTE The hydraulic cylinder of the drawbar and the hydraulic cylinder of the cutting deck are connected in parallel.
Page 104: Using The Machine
7 | Using the machine Using the machine CMS-T-00001162-A.1 7.1 Using the implement with Standard hydraulic system CMS-T-00004762-A.1 7.1.1 Starting mowing CMS-T-00004709-A.1 DANGER Turning rotor and ejected objects Lower the cutting deck completely before switching on the cutting deck. Only switch on the cutting deck when all of the protective covers are closed and securely locked.
Page 105 7 | Using the machine Using the implement with Standard hydraulic system 3. Lower the implement at the front with the cutting deck 1 using the tractor controls until the cage roller 2 and the support wheels 3 are resting on the grass.
Page 106: Stopping Mowing
7 | Using the machine Using the implement with Standard hydraulic system 7.1.2 Stopping mowing CMS-T-00004763-A.1 DANGER Rotor still running and ejected objects Only raise the cutting deck when the rotor is standing still. IMPORTANT Risk of damage to the rotor When the cutting deck is lowered and switched off, do not move the machine.
Page 107: Emptying The Grass Collector With Standard Hydraulic System
7 | Using the machine Using the implement with Standard hydraulic system 7.1.5 Emptying the grass collector with Standard hydraulic system CMS-T-00004711-A.1 7.1.5.1 Emptying the grass collector close to the ground CMS-T-00004712-A.1 1. Switch off the PTO shaft drive on the tractor. 2.
Page 108: Using The Implement With Electro-Hydraulic Controls
7 | Using the machine Using the implement with electro-hydraulic controls 3. Completely lift the rear implement using the tractor controls. 4. Lift the grass collector using the tractor controls. 5. Completely empty the grass collector. CMS-I-00003324 6. Completely lower the grass collector using the tractor controls.
Page 109 7 | Using the machine Using the implement with electro-hydraulic controls REQUIREMENTS The grass collector is closed and completely lowered. The grass collector is not completely full. To switch on the electro-hydraulic controls, press the control button 1 . Control via the remote control is active. CMS-I-00003384 2.
Page 110: Stopping Mowing
7 | Using the machine Using the implement with electro-hydraulic controls To activate the float position for the drawbar and the cutting deck, press the control buttons 1 and 2 simultaneously. The cage roller and the support wheels guide the cutting deck over the ground.
Page 111: Mulching
7 | Using the machine Using the implement with electro-hydraulic controls IMPORTANT Risk of damage to the rotor When the cutting deck is lowered and switched off, do not move the machine. 1. Switch off the PTO shaft drive on the tractor. To raise the cutting deck and the front implement, press the control button 1 at the top.
Page 112: Emptying The Grass Collector With
7 | Using the machine Using the implement with electro-hydraulic controls 7.2.5 Emptying the grass collector with electro-hydraulic controls CMS-T-00004778-A.1 7.2.5.1 Emptying the grass collector close to the ground CMS-T-00004782-A.1 1. Switch off the PTO shaft drive. 2. Drive the machine in reverse towards the unloading point.
Page 113 7 | Using the machine Using the implement with electro-hydraulic controls 1. Switch off the PTO shaft drive. 2. Drive the implement in reverse up to 1 m before the unloading point. NOTE The maximum height for high tip emptying is 2.30 3.
Page 114: Parking The Machine
8 | Parking the machine Parking the machine CMS-T-00004708-A.1 8.1 Parking the implement after operation CMS-T-00004790-A.1 8.1.1 Putting on the wheel chocks CMS-T-00004830-A.1 1. Take the wheel chocks from the brackets. 2. Secure the implement with the wheel chocks 1 on the outer rear wheels.
Page 115: Uncoupling The Upper Drawbar
8 | Parking the machine Parking the implement after operation 4. Secure the universal joint shaft on the drawbar with the retaining rope 1 . CMS-I-00003423 For implements with lower drawbar: 5. Lift the universal joint shaft and hold it tight. 6.
Page 116: Uncoupling The Lower Drawbar
8 | Parking the machine Parking the implement after operation 5. Pull out the coupling pin 1 on the tractor. 6. Drive the tractor away from the implement. 7. Secure the tractor and remove the ignition key. 8. Put the coupling pin on the tractor. CMS-I-00004260 8.1.4 Uncoupling the lower drawbar CMS-T-00005906-A.1...
Page 117: Driving The Tractor Away From The Implement
8 | Parking the machine Parking the implement after operation 8.1.5 Driving the tractor away from the implement CMS-T-00005905-A.1 Enough space must remain between the tractor and implement so that the supply lines can be uncoupled without obstructions. 1. Drive the tractor away from the implement, leaving a sufficient distance.
Page 118: Uncoupling The Electro-Hydraulic Control
8 | Parking the machine Parking the implement after operation 6. Insert the hydraulic hose lines into the holders 1 on the implement. CMS-I-00001068 8.1.8 Uncoupling the electro-hydraulic control CMS-T-00004787-A.1 8.1.8.1 Disconnecting the hydraulic hose lines CMS-T-00004788-A.1 1. Secure the tractor and implement. 2.
Page 119: Preparing The Machine For Longer Periods Of Standstill Or Overwintering
8 | Parking the machine Preparing the machine for longer periods of standstill or overwintering 8.1.8.2 Uncoupling the remote control CMS-T-00004789-A.1 1. Secure the tractor and implement. 2. Unplug the 3-pin plug 1 from the tractor. CMS-I-00003724 3. Unplug the plug 1 on the implement. CMS-I-00003359 4.
Page 120 8 | Parking the machine Preparing the machine for longer periods of standstill or overwintering 4. Grease all lubrication points. 5. Check the condition of the drive belts. 6. If necessary, have the drive belts replaced by a qualified specialist workshop. 7.
Page 121: Repairing The Machine
9 | Repairing the machine Repairing the machine CMS-T-00001164-A.1 9.1 Maintaining the machine CMS-T-00004794-A.1 9.1.1 Maintenance schedule After initial operation Checking the hydraulic hose lines see page 116 Every 12 months Checking the oil level on the gearbox see page 117 Every 50 operating hours / weekly Checking the drive belt see page 116...
Page 122: Checking The Drive Belt
9 | Repairing the machine Maintaining the machine 9.1.2 Checking the drive belt CMS-T-00004795-A.1 INTERVAL Every 50 operating hours weekly 1. Remove the protective cover 1 . 2. Check the belt tension on all 4 drive belts 2 . 3. Have the belts tensioned in a specialist workshop. 4.
Page 123: Checking The Oil Level On The Gearbox
9 | Repairing the machine Maintaining the machine 9.1.4 Checking the oil level on the gearbox CMS-T-00005210-A.1 INTERVAL Every 12 months 1. Remove the cover 1 . CMS-I-00003421 2. Unscrew the oil level plug 2 . 3. Check if the oil level reaches up to the lower edge of the hole.
Page 124: Lubricating The Machine
9 | Repairing the machine Lubricating the machine 9.2 Lubricating the machine CMS-T-00004797-A.1 9.2.1 Overview of lubrication points CMS-T-00004798-A.1 CMS-I-00003404 Every 10 operating hours / daily CMS-I-00003414 CMS-I-00003413 MG6212-EN-II | C.1 | 12.04.2021...
Page 125 9 | Repairing the machine Lubricating the machine Every 50 operating hours / weekly CMS-I-00003411 CMS-I-00003412 CMS-I-00003738 CMS-I-00003410 CMS-I-00003409 CMS-I-00003408 MG6212-EN-II | C.1 | 12.04.2021...
Page 126: Cleaning The Machine
9 | Repairing the machine Cleaning the machine CMS-I-00003407 CMS-I-00003406 CMS-I-00003405 CMS-I-00004267 9.3 Cleaning the machine CMS-T-00000593-C.1 IMPORTANT Risk of machine damage due to cleaning jet of the high-pressure nozzle Never direct the cleaning jet of the high-pressure cleaner or hot water high-pressure cleaner onto the marked components.
Page 127 9 | Repairing the machine Cleaning the machine Clean the machine with a high-pressure cleaner or a hot water high-pressure cleaner. MG6212-EN-II | C.1 | 12.04.2021...
Page 128: Transporting The Machine
10 | Transporting the machine Transporting the machine CMS-T-00001160-A.1 10.1 Loading the implement with a crane CMS-T-00004829-A.1 The implement has 3 lashing points for slings for lifting. WARNING Risk of accidents due to improperly attached slings for lifting If the slings are not attached at the marked lashing points, the implement can be damaged during lifting and endanger safety.
Page 129: Moving The Implement With A Transport Vehicle
10 | Transporting the machine Moving the implement with a transport vehicle REQUIREMENTS The grass collector is completely empty. The grass collector is completely lowered. 1. Put on the transport lock 2 on the left and right side. 2. Screw on the bolts 1 on the left and right side. CMS-I-00001032 3.
Page 130 10 | Transporting the machine Moving the implement with a transport vehicle 1. Fasten the cover flap 1 and swivel flap 2 together with suitable bolts or cable ties in the holes 3 on both sides. This prevents accidental opening of the flaps during transport.
Page 131: Appendix
11 | Appendix Appendix CMS-T-00001155-A.1 11.1 Bolt tightening torques CMS-T-00000373-A.1 CMS-I-000260 NOTE Unless specified otherwise, the bolt tightening torques listed in the table apply. 10.9 12.9 M8x1 16(17) M10x1 18(19) M12x1.5 M 14x1.5 M16x1.5 M18x1.5 M20x1.5 MG6212-EN-II | C.1 | 12.04.2021...
Page 132 11 | Appendix Other applicable documents 10.9 12.9 M22x1.5 1050 1000 1200 M24x2 1100 1300 1050 1500 1800 M27x2 1150 1600 1950 1450 2000 2400 M30x2 1600 2250 2700 CMS-I-00000065 20.4 40.7 70.5 11.2 Other applicable documents CMS-T-00004832-A.1 Tractor operating manual Universal joint shaft operating manual Installation instructions for special equipment MG6212-EN-II | C.1 | 12.04.2021...
Page 133: Directories
12 | Directories Directories 12.1 Glossary CMS-T-00001154-A.1 Machine Tractor Mounted implements are accessory parts of the In this operating manual, the designation tractor is tractor. However, mounted implements are always always used, even for other agricultural tractor units. referred to as the implement in this operating manual. Implements are mounted on the tractor or towed by the tractor.
Page 134: Parking The Implement After 12.2 Index
12 | Directories Index 12.2 Index Coupling the remote control Disconnecting the hydraulic hose lines Installing the remote control Address Uncoupling the remote control Technical editing Emptying the grass collector close to the ground Adjusting the cutting height with the electro-hydraulic controls Adjusting the universal joint shaft Emptying the grass collector with Standard Adjusting the upper drawbar...
Page 135 12 | Directories Index Checking the blades and blade mounts Checking the lowering time of the grass collector Maintenance Implement, coupling Checking the drive belt Installing the universal joint shaft Checking the hydraulic hose lines Preparing the implement for road travel Checking the oil level on the gearbox Preparing the universal joint shaft More information on the implement...
Page 136 12 | Directories Index Permitted mounting categories Tyre dimensions Tyre inflation pressure Threaded cartridge Transporting the machine Loading the implement with a crane Moving the implement with a transport vehicle 123 Transport lock Tyres Checking the tyre inflation pressure Dimensions Tyre inflation pressure Universal joint shaft coupling...
Page 138 AMAZONE S.A. FORBACH 17, rue de la Verrerie BP 90106 57602 Forbach Cedex France +33 (0)3 87 84 65 70 forbach@amazone.fr www.amazone.fr MG6212-EN-II | C.1 | 12.04.2021...

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Amazone GHS 1500 Drive SmartCut Original Operating Manual

1 About this Operating Manual

2 Safety and Responsibility

3 Intended Use

4 Product Description

Threaded Cartridge

Lighting and Identification for Road Travel

Front Roller

Operating Hours Counter

Electro-Hydraulic Control

Control Elements

5 Technical Data

Dimensions

Grass Collector Volume

Cutting Deck

6 Preparing the Machine

Checking and Adjusting the Lowering Time for the Grass Collector

7 Using the Machine

Using the Implement with Standard Hydraulic System

8 Parking the Machine

Operation

9 Repairing the Machine

10 Transporting the Machine

11 Appendix

12 Directories

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