Summary of Contents for Amazone PROFIHOPPER PH-1250 zDrive
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Operating and maintenance manual PROFIHOPPER PH-1250 zDrive PH-1250 iDrive PH-1250 4WDi Read and observe this operat- ing manual before putting the equipment into operation for MG5087 BAF0012.6 04.18 the first time! Printed in France Keep in a safe place for future reference!
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READING THE INSTRUCTION manual and adhering to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything should work by itself.
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+33 (0) 3 87 84 65 71 E-mail: forbach@amazone.fr Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG5087 Compilation date: 11.17 ...
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Foreword Dear Customer, You have chosen one of the quality products from our wide range of AMAZONE agricultural machinery. We thank you for your confidence in our products. On receiving the machine, check to see if it was damaged during transport or if parts are missing.
Control elements ........................40 6.1.4 Accelerator pedal and parking brake ..................42 Roll-over protection ........................ 44 Drivers seat ..........................45 6.3.1 Standard driver's seat ......................45 6.3.2 "Deluxe" driver's seat ......................46 AMAZONE Cooling System - self-cleaning cooling system ..........47 BAF0012.6 04.18...
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Table of Contents Starting and using the machine ............... 48 Safety system ........................48 Tyre pressure ........................49 Before starting ........................50 Starting and stopping the engine ..................53 Driving the machine ......................54 Mowing ..........................55 Emptying the hopper ......................57 Cutting, scarifying and mulching .............
User information User information The "User information" section supplies information on using the operat- ing manual. Purpose of the document This operating manual • Describes the operation and maintenance of the machine. • Provides important information on safe and efficient handling of the machine.
General safety instructions General safety instructions This section contains important information on safe operation of the ma- chine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation.
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General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recog- nised rules of safety. However, there may be risks and restrictions which occur when operating the machine • For the health and safety of the user or third persons, •...
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAU- TION) describes the gravity of the risk and has the following significance: DANGER Indicates an immediate high risk, which will result in death or ex- tremely serious physical injury (loss of body parts or long term damage) if not avoided.
General safety instructions Organisational measures The operator must provide the necessary personal protective equipment, such as: • Hearing protection • Protective glasses • Protective shoes • Protective suit • Skin protection, etc. The operation manual • Must always be kept at the place at which the machine is operated. •...
General safety instructions User training Only those people who have been trained and instructed may work with/on the machine. The operator must clearly specify the responsibili- ties of the people charged with operation, maintenance and repair work. People being trained may only work with/on the machine under the su- pervision of an experienced person.
General safety instructions Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Dangers from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and elec- trical/electronic energy at the machine.
Spare and wear parts and aids Immediately replace any machine parts which are not in a perfect state. AMAZONE spare and wear parts or the parts cleared Use only genuine by AMAZONEN-WERKE so that the operating permit retains its validity in accordance with national and international regulations.
General safety instructions 2.13 Warning symbols and other signs on the machine 2.13.1 Positioning of warning symbols and other labels The following diagrams show the arrangement of the warning symbols on the machine PROFIHOPPER BAF0012.6 04.18...
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General safety instructions Always keep all the warning symbols of the machine clean and in a legi- ble state. Replace illegible warning symbols. You can obtain the warning symbols from your dealer using the order number (e.g. MD 075). PROFIHOPPER BAF0012.6 04.18...
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General safety instructions Warning symbols - structure Warning symbols indicate dangers on the machine and warn against residual dangers. At these points, there are permanent or unexpected dangers. A warning symbol consists of two fields: Field 1 is a symbol describing the danger, surrounded by triangular safety sym- bol.
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General safety instructions Order number and explanation Warning symbols MD 075 Risk of fingers and hands being cut or severed by rotating machine parts. This hazard can cause extremely serious injuries with the loss of body parts such as fingers or hands.
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General safety instructions MD 081 Risk of any part of the body being crushed by machine parts descending unintentionally, hav- ing been raised via the lifting cylinder. This hazard can cause extremely serious injuries anywhere on the body, or even death. If machine parts have been raised, secure the lifting cylinder against lowering unintentionally, before entering the danger area beneath the raised ma-...
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General safety instructions MD 096 Danger of infection to the whole body from liq- uids escaping at a high pressure (hydraulic fluid)! This danger will cause serious injuries over the whole body, if hydraulic fluid escaping at high pres- sure passes through the skin and into the body. Never attempt to plug leaks in hydraulic lines using your hand or fingers.
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General safety instructions MD 107 Risk of the machine rolling over if the lateral inclination exceeds 22%. If the lateral inclination is too great, the machine could tip over and the driver could be trapped or run over by the machine. This hazard can cause extremely serious injuries anywhere on the body, or even death.
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General safety instructions MD 184 The driver is advised to wear noise protection in order to prevent hearing damage. MD 115 The maximum operating pressure of the hydraulic system is 210 bar. MD 202 Placing the transport safeguard This danger can result in machine parts getting lost during transport and posing significant haz- ards for road traffic.
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General safety instructions MD 231 Driving across the slope up to max. 22 %: • Use roll-over protection • Attach seat belt To pass through low clearance height on level ground: • Fold in roll-over protection • Do not put on seat belt PROFIHOPPER BAF0012.6 04.18...
General safety instructions 2.14 Dangers if the safety information is not observed Non-observance of the safety information • Can pose both a danger to people and also to the environment and machine. • Can lead to the loss of all warranty claims. Seen individually, non-compliance with the safety information could pose the following risks: •...
General safety instructions 2.16 Safety information for users WARNING Risk of being crushed, cut, caught, drawn in or struck due to insuffi- cient traffic and operational safety! Before starting up the machine, always check it is safe to drive and oper- ate.
• Replace the hydraulic hose line if it is damaged or worn. Only use original AMAZONE hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even with proper storage and approved use, hoses and hose connections are subject to natural ageing, thus limiting the length of use.
General safety instructions • Never attempt to plug leaks in hydraulic lines using your hand or fingers. Escaping high pressure fluid (hydraulic fluid) may pass through the skin and ingress into the body, causing serious injuries! If you are injured by hydraulic fluid, contact a doctor immediately. Danger of infection.
General safety instructions 2.16.4 Safety check before moving off DANGER Check the function and safety of the following safety-relevant compo- nents each time before you move off: • Tyre pressure and tread condition • Seat switch operation • Oil and hydraulic lines for leaks and/or porosity •...
General description of the machine Areas of application The AMAZONE Profihopper is intended to be used for grass cutting and scarifying in public parks as well as sports fields and gardens, etc. It can be used to collect and chop foliage in the autumn.
General description of the machine Technical data Type PROFIHOPPER PH 1250 zDrive PH 1250 iDrive PH 1250 4WDi Hydrostatic, front wheel drive, Hydrostatic, front 2 hydro motors and wheel drive, Drive system 2 hydraulic pumps 4 hydro motors and 2 hydraulic pumps Lever steering;...
General description of the machine 3.5.1 Noise production data The emission value (noise level) applicable to the working area is: LpA = 90 dB(A). Measurements were taken under working conditions close to the driver's ear. Noise level in accordance with Decree 2000/14/CE: LwA = 105 dB(A).
General description of the machine Intended use The AMAZONE Profihopper can be used for the following operations: • Mowing and scarifying of green spaces as well as sports fields and gardens. • Picking up and chopping leaves. It is not intended to be combined with other machines, implements and superstructures.
General description of the machine Safe distance It is forbidden to stand in the working area of the machine. The working area means a radius of 5 metres around the working machine. PROFIHOPPER BAF0012.6 04.18...
Transporting the machine Transporting the machine Transport, storage If the machine should be loaded on a trailer, ramps with a gripping, non-slip surface and the same angle of inclination (16.7°≙ 30%) must be used. You must exercise particular care and drive slowly when manoeu- vring up onto a trailer or HGV.
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Transporting the machine Fire hazard! The machine must not be covered with a tarpaulin until the motor has completely cooled. Fire hazard! After concluding mowing tasks, the hopper must always be completely emptied. Fermenting mowed material can auto-ignite under certain conditions due to the the significant heat development. Danger of damaging the drive system! Do not push the machine if the motor is switched off! The fastening on the hood must be fixed tight!
Taking delivery of the machine Taking delivery of the machine On receiving the machine, check to see if it was damaged during transport or if parts are missing. Replacements will only be made if claims are submitted promptly to the haulage company. Please check that all the parts listed on the despatch note have been delivered.
Instrument panel and controls Instrument panel and controls Control panel and operating elements 6.1.1 Steering The machine is steered by the front wheels under the driver's seat. Steering wheel The steering wheel with steering knob enable comfortable on-handed steering. Lever steering (1) Two-part steering lever To change the direction to the left, pull the left lever to the rear.
Instrument panel and controls 6.1.2 Control panel (1) Maintenance required (after 50 hours and every 125 hours) (2) Turn signal (3) Pre-heating indicator of the diesel engine (4) Oil pressure control lamp → When the lamp lights up, switch off the engine immediately and check the oil level, and refill oil if necessary.
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Instrument panel and controls because the feed auger is no longer rotating (e.g. blockage due to foreign objects). (11) Hopper fill level → Flashes when the hopper is full. (12) Turn signal (13) Seat contact switch defective (14) Hopper position control lamp Light off →...
Instrument panel and controls 6.1.3 Control elements (1) Engine speed setting lever → To start and stop the engine, set a low engine speed. → During operation, set the maximum engine speed. (2) Emptying the hopper → To empty the hopper, pull the lever to the rear, and to move it into working position, push the lever to the front.
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Instrument panel and controls (11) Warning beacon (optional) (12) Hood locking mechanism The hood is locked mechanically and is only opened with the aid of the ignition key. For this purpose, place the head of the key on the slotted screwdriver and turn to the right by less than 45°.
Instrument panel and controls 6.1.4 Accelerator pedal and parking brake WARNING • Risk of accident when the accelerator pedal is abruptly ac- tuated! • Risk of accident when the actuation is abruptly released (rapidly removing the foot from the pedal / pushing the pe- dal in the opposite direction).
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Instrument panel and controls Accelerator pedal The accelerator pedal is used to accelerate and decelerate the ma- chine. • Acceleration: carefully increase the pedal pressure. • Deceleration: carefully decrease the pedal pressure. • Rapid deceleration: take foot off the pedal. •...
Instrument panel and controls Roll-over protection WARNING Always use the roll-over protection when driving with the machine! To pass under low clearance heights, the roll-over protection can be temporarily folded down. • In this case, do not put on the seat belt.
Instrument panel and controls Drivers seat CAUTION The seat switch must be checked for proper function before each departure! If there is a defect or delayed triggering time, the service partner must be contacted immediately! 6.3.1 Standard driver's seat • Längseinstellung Den Hebel (1) nach links drehen um den Sitz in die gewünschte Position zu bringen.
Instrument panel and controls 6.3.2 "Deluxe" driver's seat Grammer seat with air suspension and heater (1) Handle for horizontal adjustment (2) Handle for weight adjustment (3) Handle for backrest adjustment (4) Hand wheel for armrest tilt adjustment (5) Switch for seat heater (6) Hand wheel for lumbar support PROFIHOPPER BAF0012.6 04.18...
Instrument panel and controls MAZONE ooling ystem - self-cleaning cooling system The AMAZONE PROFIHOPPER is available with an optional self- cleaning cooling system (AMAZONE Cooling System) for removing plant material blocking the radiator grill, especially when mulching. The self-cleaning system contains: •...
Starting and using the machine Starting and using the machine WARNING Danger of being entangled and drawn in and danger from foreign objects being caught and thrown in the danger area of the driven cutting deck! • Ensure that all other persons also maintain a sufficient safety distance from the danger area of the implement.
Starting and using the machine Tyre pressure Always inflate the tyres to the specified pressure. Pressures other than those recommended may impair driving characteristics. Tyre pressure: front: 1.5 bar rear: 1.5 bar Mower unit tyres: 1.5 bar PROFIHOPPER BAF0012.6 04.18...
Starting and using the machine Before starting Engine oil Check the following before every use: Check oil level (Fig. 7.3-1) and top up if necessary (Fig. 7.3-2). Oil grade: 10W40 API-CF diesel engine oil 3,4 l Total filling amount: Hydrostat hydraulic fluid: The oil tank is integrated into the frame and is located on the left side of the machine.
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Starting and using the machine Fuel (diesel) The fuel tank is on the right side of the machine. It is easy to access. Opening the screw connection and folding down the protective grille (Fig.7.3-4). Filling the tank through by opening the cap. (Fig.7.3-5). PROFIHOPPER BAF0012.6 04.18...
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Starting and using the machine The fuel tank is transparent so you can easily see the level. Make sure there is always enough fuel in the tank so it does not run dry. Use DIESEL fuel according the norm ISO 8217 DMX or EN590:96 only! The use of another fuel (e.g.
Starting and using the machine Starting and stopping the engine To start the engine, sit on the drivers seat and proceed as follows: 1. Make sure the parking brake is on. 2. Do not operate the accelerator pedal or Steering wheel. 3.
Starting and using the machine Driving the machine • The roll-over protection must be folded up! • Make sure the cutting deck is lifted before road transport. • Abrupt actuation of the accelerator pedal causes unexpected strong acceleration or deceleration. On slopes, the motor must be operated at full throttle (to prevent cavitation damage to the pump).
Starting and using the machine Mowing WARNING • Always use the roll-over protection when driving with the machine! • To pass under low clearance heights, the roll-over protection can be temporarily folded down. ο In this case, do not put on the seat belt. This way, you can jump off in case the machine tips.
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Starting and using the machine • Slowly press on the foot throttle until you have reached the de- sired driving speed. • Adapt the driving speed to the mowing conditions. After finishing work: 9. Stop the cutting deck drive. 10. Lift the cutting deck. During operation, check the cooling air grid for contamination and plant residues.
Starting and using the machine Emptying the hopper A fill level signal sounds when the hopper is full. Empty the hopper when you hear this signal. Do not overfill the hopper; you could damage the conveyor system. When emptying, do not exceed the slope incline of 5° ≙ 8.75%! Emptying at ground level 1.
Cutting, scarifying and mulching Cutting, scarifying and mulching CAUTION The period from the shutdown of the engine to a complete stop of the rotor is approx 5-7 seconds. The mower deck cover must only be opened when the rotor has stopped moving.
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Cutting, scarifying and mulching The cutting and scarifying blades can be swapped without using tools (see Fig. 8.1). MOWING Profihopper is fitted with 36 pairs of wing blades as standard 9 pairs blades x 4 rows = 36 pairs blades / rotor ...
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Cutting, scarifying and mulching If required, the wing blades can be replaced by different blades. No tools are needed to hang the blades on the clip bolts. WING BLADES LONG H77 Operational area: Lawn; Golf course; Park; Public green spaces; Cutting flowers and eco- meadows;...
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Cutting, scarifying and mulching WING BLADES H60 WITH SCARIFYING BLADES Operational area: Foliage collection; Paddocks; Scarifying golf courses / bowling greens; Weeding lawns MOWING BLADES (“Y”- SHAPED) Operational area: Mulch ONLY (These require less power from the machine but are re- stricted in their collection capabilities.) NOTE It is essential for the rotor to be equipped with one of the above...
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Cutting, scarifying and mulching Wear limit of suspended tools: The blade fasteners and clip bolts must be checked regularly for wear. Heavily worn tools must be promptly replaced. Figs. 8.1-2 and 8.1-3 show the limits of wear for the mounting brackets. used used CAUTION...
Cutting, scarifying and mulching Adjusting the baffle plate There is a baffle plate in front of the mowing unit (Fig. 8.2-1) which can be adjusted to improve cut quality when mowing. The baffle plate is set for scarifying at the factory. Setting options: •...
Cutting, scarifying and mulching Adjusting the cutting height To adjust the cutting height, proceed as follows: • Open the retaining hook and remove the crank handle (Fig. 8.3-1), • Turn the lever (Fig. 8.3-2). • Turn to set the desired cutting height (Fig. 8.3-3), •...
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Cutting, scarifying and mulching The mower unit has a cutting height gauge. PROFIHOPPER BAF0012.6 04.18...
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Cutting, scarifying and mulching CAUTION The lever must be returned to the locked position. To do so, turn the lever, place it on the pin and lock with the retain- ing hook (Fig. 8.3-4). PROFIHOPPER BAF0012.6 04.18...
Cutting, scarifying and mulching Collection system The cuttings are collected and are conveyed by worm conveyors into the hopper where they are compressed. The drive belts on both worm con- veyors are fitted with an overload switch in case they become blocked with foreign bodies.
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Cutting, scarifying and mulching 1. Open the protective cover on the belt guard (Fig. 8.4-3). 2. Insert the crank handle over the end of the transverse worm conveyor (Fig. 8.4-4). 3. Release the foreign matter by turning the worm and remove. Cleaning the longitudinal worm: •...
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Cutting, scarifying and mulching CAUTION The safety bracket must be in place any time work is carried out under the hopper. This prevents the hopper from lowering accidentally. • Release the foreign matter by turning the worm and remove (Fig. 8.4-6).
Cutting, scarifying and mulching Mulching The mower comes with an attachment that allows you to mow and mulch the cut grass without collecting it. To do so, take the mulch flap from the cover and place it in the rotor box (Fig.
Options Options Lights This additional equipment is required before an operator's permit can be issued. The lighting kit contains: • front turn indicators • rear turn indicators, incl. fittings • front headlamps • rear lights • 1 horn • 1 control unit that is fitted next to the driver's seat Faults 10.1 Seat contact switch defective...
Faults 10.2 Towing the machine • Secure the machine against rolling away! • Only tow or push the machine for short distances. • Before towing / pushing the machine, open the bypass of the hydraulic pumps. → Otherwise, there can be damage to the machine. •...
Maintenance Maintenance CAUTION Before performing any maintenance, make sure the machine is switched off, the parking brake engaged and the key removed from the ignition. ATTENTION The period from the shutdown of the engine to a complete stop of the rotor is approx 5-7 seconds. The mower deck cover must only be opened when the rotor has stopped moving.
Maintenance 11.3 Rotor condition CAUTION Missing or wrongly aligned blades can throw the machine out of balance and damage it. Always check the position/condition of the blades. There are some spare blades in the machine's toolkit. If the rotor starts to vibrate strongly even though the blades are fitted correctly, contact Service.
Maintenance 11.4.1 Oil level - oil change See LOMBARDINI engine operating instructions. 11.4.2 Engine oil filter See LOMBARDINI engine operating instructions. 11.4.3 Air filter Clean the air filter with compressed air at least once a week. If conditions are dry and dusty, clean the filter daily. Replace faulty filter cartridges immediately.
Maintenance The filter cartridge should be replaced every 300 operating hours or at least once a year. To fit the filters, proceed in the reverse order (Fig. 10.3.3-2). The air filter has a pre-filter that must be cleaned each day. •...
Maintenance 11.4.5 Cooling system The radiator has a protective grille that also serves as a prefilter for the cooling air. This filter and the radiator must be cleaned regularly with compressed air to prevent the engine from overheating. Cleaning with water could block the radiator fins.
Maintenance Fig. 10.3.5-1 The coolant level should be checked weekly. The coolant remains liquid to - 30°C. 11.4.6 Power transmission belts See LOMBARDINI engine operating instructions. PROFIHOPPER BAF0012.6 04.18...
Maintenance 11.5 Hydrostatic drive 11.5.1 Hydraulic oil cooling system The oil for the hydraulic system must be changed after each 500 operat- ing hours. The drain plug is located under the hydraulic tank. PH 1250 zDrive PH 1250 iDrive PH 1250 4WDi 15 litres 15 litres 18 litres...
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Maintenance Risk of explosion, explosive gas. Do not place metal items on the battery. Risk of short-circuits. Risk of chemical burns. Battery acid is caustic. It must not come into contact with skin, eyes or clothing. Rinse away splashed acid with clear fresh water. Consult a doctor if necessary.
Maintenance 11.7 Fuse box under the seat support The fuses are located in the electric switch box under the seat support. Undo the two screws to open the box. Replacement fuses can be found in the accessories kit under the seat support. Elimi- nate the cause of the fuse melting in all cases.
Maintenance 11.8 Lubrication points The following locations should be lubricated regularly or every time the machine is thoroughly cleaned, in order to keep your Amazone Profihop- per working in top condition. 11.8.1 Running gear Main drive shaft • Main drive shaft bearings (Fig. 10.6.1-1)
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Maintenance • Mower unit drive shaft bearing (Fig. 10.6.2-6 and Fig. 10.6.2-7) There are 2 lubrication nipples of the drive shaft bearings. PROFIHOPPER BAF0012.6 04.18...
Maintenance 11.9 Rear wheel shock absorbers Workshop work Readjustment of the V-belts must only be carried out by a certified spe- cialist workshop Drive No. belts Static tension Natural frequency* Init. installation After running-in 250 N – 300 N 200 N – 350 N Fan drive 156 Hz –...
Maintenance 11.10 Long periods without use, overwintering • Clean the machine thoroughly. • Carry out all lubrication. • Empty the fuel tank. • Disconnect the battery (see 10.5). • Store the battery in a dry, cool and frost-free place. • Check the condition of the V-belts.
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