3.17.5 Info display 3.3.6 Transmission V-belt protective cover 3.18 3.3.7 Rotor protective cover 3.19 AMAZONE cooling system - Self- 3.3.8 Chain guard cleaning cooling air system Warning symbols 3.4.1 Positions of the warning symbols 3.4.2 Layout of the warning symbols 3.4.3...
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| TABLE OF CONTENTS | 3.20 High tip emptying 5.7.1 Fuel tank 5.7.2 Hydraulic oil tank 4 Technical data Cutting deck Rating plate and CE mark 5.8.1 Cutting height 5.8.2 Cutting tools Dimensions Tyres Weights 4.3.1 Permissible total weight 5.10 Noise development data 4.3.2 Basic weight...
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| TABLE OF CONTENTS | Checking the hydraulic oil level 7.3.9 Using cruise control 7.3.10 Using the rotating beacon Refilling the hydraulic oil 7.3.11 Using the lighting for road travel 6.10 Checking the diesel fuel tank fill level 72 7.3.12 Actuating the horn 7.3.13 Using the hazard warning lights...
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| TABLE OF CONTENTS | 8.2.10 Checking the battery 8.2.11 Changing the hydraulic oil and filter 8.2.12 Changing the engine oil and oil filter 121 8.2.13 Changing the air filter 8.2.14 Changing the fuel filter 8.2.15 Changing the diesel pre-filter filter insert 8.2.16 Changing the engine coolant...
1 | About this operating manual | About this operating manual CMS-T-00001163-A.1 Meaning of the operating manual CMS-T-006245-A.1 The operating manual is an important document and a part of the implement. It is intended for the user and contains safety-related information. Only the instructions provided in the operating manual are reliable.
1 | About this operating manual | Diagrams DANGER Indicates a direct threat with high risk for severe physical injury, such as loss of limbs or death. WARNING Indicates a possible threat with moderate risk for severe physical injury or death. CAUTION Indicates a threat with low risk for light or moderately severe physical injuries.
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1 | About this operating manual | Diagrams Example: 1. Instruction 1 2. Instruction 2 1.2.3.1 Instructions and responses CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2. Instruction 2 1.2.3.2 Alternative instructions CMS-T-00000110-B.1 Alternative instructions are introduced with the word "or".
Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG6399-EN-II | A.1 | 07.05.2019...
Further instructions for intended use in special cases can be requested from AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible.
2 | Safety and responsibility | Basic safety instructions Basic safety instructions CMS-T-00002523-A.1 2.2.1 Safe operating organisation CMS-T-00002524-A.1 2.2.1.1 Personnel qualification CMS-T-00002525-A.1 Requirements for all persons working with the machine CMS-T-00002529-A.1 If the machine is used improperly, people can be injured or killed.
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2 | Safety and responsibility | Basic safety instructions Skilled worker for communal or agricultural equipment CMS-T-00002527-A.1 Skilled workers for communal equipment or farmers use machines to maintain green areas and parks. They decide on the use of a machine for a specific purpose.
2 | Safety and responsibility | Basic safety instructions Activity examples: Driving the machine Adjusting the mowing height 2.2.1.2 Workplaces and passengers CMS-T-00002530-A.1 Passengers Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine.
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2 | Safety and responsibility | Basic safety instructions Perfect technical condition of the machine Improper maintenance can impede the operational safety of the machine and cause accidents. This can result in serious injury or death. Perform all maintenance work at the prescribed maintenance intervals.
2 | Safety and responsibility | Basic safety instructions Protective equipment CMS-T-00002650-A.1 Make sure that the protective equipment is functional If protective equipment is missing or damaged, machine parts can cause serious personal injury or even death. Replace damaged protective equipment. Before you operate the machine, install any protective equipment that was removed and put them in protective position.
2 | Safety and responsibility | Basic safety instructions Wear suitable clothing Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and getting stuck on protruding parts. This can result in serious injury or death. Wear close-fitting, snag-free clothes.
2 | Safety and responsibility | Basic safety instructions 2.2.2 Knowing and preventing dangers CMS-T-00002653-A.1 2.2.2.1 Safety hazards on the machine CMS-T-00002654-A.1 Danger due to machine parts still running When the drives are switched off, machine parts can continue running and cause serious personal injury or death.
2 | Safety and responsibility | Basic safety instructions 2.2.2.2 Danger areas CMS-T-00002655-A.1 Dangers areas on the machine The following basic dangers are encountered in the danger areas: Due to moving machine parts and implements during operation. Hydraulically raised machine parts can descend unnoticed and slowly.
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2 | Safety and responsibility | Basic safety instructions 2.2.3 Safe operation and handling of the machine CMS-T-00002656-A.1 2.2.3.1 Driving safety CMS-T-00002829-A.1 Remove dirt and loose objects Loose objects that do not belong to the machine can fall off the machine or be thrown and cause personal injury.
To ensure that the operating permit remains valid in accordance with national and international regulations, use only conversion parts, spare parts and special equipment approved by AMAZONE. 2.2.4.2 Work on the machine CMS-T-00002660-A.1 Only work on the machine when it is at a...
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2 | Safety and responsibility | Basic safety instructions Maintenance work Improper maintenance work endangers operational safety. This can result in accidents and serious personal injury or even death. Before you adjust, maintain or clean the machine, secure the machine. Only perform the work that is described in this operating manual.
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2 | Safety and responsibility | Basic safety instructions Danger due to welding work Improper welding work endangers the operational safety of the machine. This can result in accidents and serious personal injury or even death. Only allow qualified specialist workshops with suitably approved personnel to perform welding work on safety-relevant parts.
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2.2.4.4 Special equipment and spare parts CMS-T-00002662-A.1 Special equipment and spare parts Special equipment and spare parts that do not meet AMAZONE requirements can impede the operational safety of the machine and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
2 | Safety and responsibility | Safety routines Safety routines CMS-T-00002673-A.1 Only work on the machine when it is at a standstill If the machine is not standing still, part can move unintentionally or the machine can be set in motion.
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2 | Safety and responsibility | Safety routines Check for safe condition Protective equipment that is not functional, faulty or removed can result in dangerous situations. Check the machine at least once a day for visible damage and check the function of the protective equipment.
3 | Product description | Special equipment Special equipment CMS-T-00002838-A.1 "Deluxe" driver's seat "Primo XL" driver's seat Lighting and identification for road travel Warning beacon Exterior rearview mirror Trailer hitch Protective equipment CMS-T-00002403-A.1 3.3.1 Safety switch CMS-T-00002614-A.1 Position of the safety switch Task Switches the cutting deck off if the motor temperature Safety switch on the motor...
3 | Product description | Protective equipment 3.3.3 Warning beacon CMS-T-00002419-A.1 The warning beacon 1 signalises the surrounding area of potential hazards when standing in the danger area. When driving on roads, the warning beacon signalises other road users of an obstruction due to a slow vehicle.
3 | Product description | Protective equipment 3.3.8 Chain guard CMS-T-00002417-A.1 The chain guard 1 protects against foreign objects that are ejected to the front by the active rotor. CMS-I-00002233 MG6399-EN-II | A.1 | 07.05.2019...
3 | Product description | Warning symbols CMS-I-00002249 3.4.2 Layout of the warning symbols CMS-T-000141-C.1 Warning symbols indicate danger areas on the machine and warn against residual dangers. In these danger areas, there are permanent or unexpected dangers. A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416...
3 | Product description | Warning symbols 3.4.3 Description of the warning symbols CMS-T-00002430-A.1 MD075 Risk of cuts or cutting off of fingers and hand by rotating machine parts As long as the tractor engine is running with the universal joint shaft or hydraulic drive connected, never reach into the danger area.
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3 | Product description | Warning symbols MD095 Risk of accident due to non-compliance with the instructions in this operating manual Before you operate the machine, read and understand the operating manual. CMS-I-000138 MD100 Risk of accidents due to improperly attached lifting gear If the lifting gear is not attached at suitable positions, the machine or components can be damaged during...
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3 | Product description | Warning symbols MD106 Risk of crushing from the machine parts lifted by the lifting cylinder unintentionally lowering Before you enter the danger area, secure the lifting cylinder of the raised machine parts with a hydraulic locking device against unintentional lowering.
3 | Product description | Information on the machine Information on the machine CMS-T-00002404-A.1 3.5.1 Stickers on the machine CMS-T-00002431-A.1 MD114 - Marks a lubrication point. CMS-I-00002270 MD148 - The noise level is 105 dB. CMS-I-00000445 MG6399-EN-II | A.1 | 07.05.2019...
3 | Product description | Functioning of the machine Functioning of the machine CMS-T-00002432-A.1 The rotor 1 and the cutting blades installed on the rotor convey the clippings or collected material to the cross auger 2 . The cross auger 2 conveys the clippings to the middle.
3 | Product description | "Primo XL" driver's seat "Primo XL" driver's seat CMS-T-00002839-A.1 Compared to the standard driver's seat, the "Primo XL" driver's seat is additionally equipped with a low frequency air suspension, longitudinal suspension, and a heater. CMS-I-00002273 Lighting and identification for road travel CMS-T-00002407-A.1 Lighting for road travel, to the rear...
3 | Product description | Trailer hitch 3.10 Trailer hitch CMS-T-00002841-A.1 Unbraked trailers with a total weight of up to 750 kg can be attached to the trailer hitch 1 . The trailer is supplied with power from the socket 2 . CMS-I-00002390 3.11 Exterior rearview mirror...
3 | Product description | Drive 3.12 Drive CMS-T-00002453-A.1 3.12.1 Four-wheel drive CMS-T-00002447-A.1 All four wheel are driven by electro-hydraulically controlled hydraulic motors 1 . The steered rear wheels 2 are only additionally driven if necessary. The system functions in forward gear and reverse gear.
3 | Product description | Cutting deck 3.13 Cutting deck CMS-T-00002405-A.1 3.13.1 Blades CMS-T-00001190-A.1 3.13.1.1 Flail blade, long H77 CMS-T-00002840-A.1 The long flail blade H77 is suitable for mowing and collecting under dry and wet conditions. CMS-I-00000998 3.13.1.2 Flail blade, short H60 CMS-T-00001192-A.1 The short flail blade H60 is only used in combination with the scarifying blades.
3 | Product description | High tip emptying 3.14 High tip emptying CMS-T-00003081-A.1 High tip emptying at up to 2.30 m enables rapid emptying on an HGV or trailer. 3.15 Steps and stepping areas CMS-T-00002454-A.1 As a climbing aid to the driver's seat, there are anti- slip areas 1 on the cutting deck.
3 | Product description | Control elements 3.16.2 Operating levers and operating buttons CMS-T-00002456-A.1 CMS-I-00002262 Selection lever for direction of travel Operating button for lifting and lowering the cutting deck Operating lever for turn indicator and light Operating button for switching the cutting deck Operating button for the horn on and off Operating button for the warning beacon...
3 | Product description | Dashboard 3.16.4 Accelerator pedal and brake CMS-T-00002457-A.1 Accelerator pedal, gas pedal Brake pedal Brake pedal locking mechanism, parking brake CMS-I-00002263 3.16.5 Crank CMS-T-00002517-A.1 The crank 1 has the following functions: Adjusting the cutting height of the cutting deck. Open the protective cover.
3 | Product description | Dashboard 3.17.2 Engine coolant temperature display CMS-T-00002461-A.1 The engine coolant temperature display 1 shows the current temperature of the engine coolant. If the warning lamp 2 lights up, the temperature of the engine coolant is too high. CMS-I-00002266 3.17.3 Control lamps and warning lamps CMS-T-00002459-A.1...
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3 | Product description | Dashboard When does the corresponding warning Symbol Meaning lamp or control lamp light up? When cruise control is switched on, the Cruise control control lamp control lamp lights up. If automatic regeneration of the particle filter Exhaust temperature control lamp is active with high exhaust temperature, the control lamp lights up.
3 | Product description | Dashboard 3.17.4 Acoustic buzzer CMS-T-00002463-A.1 The acoustic buzzer 1 sounds when there are warning messages, faults and when functions are executed. CMS-I-00002296 3.17.5 Info display CMS-T-00003066-A.1 3.17.5.1 Normal mode CMS-T-00002683-A.1 When the machine is being used, the normal mode is the standard display mode.
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3 | Product description | Dashboard Duration of the current assignment Total worked area for the current assignment Dauer 2.7 h Collected quantity for the current assignment Fläche 560.5 m Gesammelte Menge 24 m Durchschnitts- Average speed for the current assignment geschwindigkeit 3.5 km/h Kraftstoffverbrauch...
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3 | Product description | Dashboard Error code Text message Symbol Buzzer sounds 8009 Engine oil pressure 8008 Engine overheating CAN DM1 Engine fault 101, 102, 131, 132, 161, 162, 191, 192, 341, 371, Right pump control error 103, 104, 133, 134, 163, Left pump control error 164, 193, 194 4041, 4051, 4061...
Special key 3 , to open the protective lid on the belt drive guard and the side cover in front of the radiator. NOTE Lost keys can be reordered from AMAZONE by CMS-I-00002360 indicating the vehicle ID no. 3.19 AMAZONE cooling system - Self-cleaning cooling air system CMS-T-00002467-A.1...
3 | Product description | High tip emptying The system works automatically. The air current of the main fan 1 is intermittently interrupted and the additional cleaning fan 2 reverses the air current. The air current removes plant residues and dust from the grille. CMS-I-00002299 Afterwards, the cleaning fan 2 is switched off again and the main fan 1 is switched on.
4 | Technical data | Technical data CMS-T-00003082-A.1 Rating plate and CE mark CMS-T-00003083-A.1 The rating plate 1 and CE mark 2 are located on the machine for identification. The vehicle ID no. 3 is additionally stamped on the front right of the machine. CMS-I-00002300 The rating plate specifies: Vehicle ID no.
4 | Technical data | Dimensions Dimensions CMS-T-00003084-A.1 CMS-I-00002305 Designation Profihopper 1500 Total length 3415 mm Total height 2185 mm Height 1868 mm Ground clearance 135 mm Height 2519 mm Height 2850 mm Total width 1773 mm MG6399-EN-II | A.1 | 07.05.2019...
4 | Technical data | Weights Weights CMS-T-00003085-A.1 4.3.1 Permissible total weight CMS-T-00003086-A.1 2400 kg 4.3.2 Basic weight CMS-T-00003087-A.1 1700 kg Permissible trailer load CMS-T-00003089-A.1 Engine CMS-T-00003090-A.1 Engine type Yanmar 4TNV 88 diesel engine Number of cylinders Cubic capacity 2190 ccm Power 34 kW or 45.6 HP Cooling...
4 | Technical data | Tank volume 4.6.2 Working speed CMS-T-00003093-A.1 Direction of travel Working speed Forwards 0 to 10 km/h, infinitely variable Tank volume CMS-T-00003094-A.1 4.7.1 Fuel tank CMS-T-00003095-A.1 Tank volume 50 litres When the reserve lamp lights up on the fuel indicator, Reserve the remaining working time is 15 minutes.
4 | Technical data | Tyres 4.9.2 Cutting tool CMS-T-00003099-A.1 NOTE The specifications of the tool quantity refers to 100% equipment with the same cutting tool. Combination of Flail blade, long Flail blade, short Scarifying blade 2 flail blades and H77, standard mm and 3 mm scarifying blades...
4 | Technical data | Vibration measurement data 4.12 Vibration measurement data CMS-T-00003102-A.1 Designation Value Left: 0.9 m/s with an uncertainty figure of K = 0.17 Hand vibrations and arm vibrations measured according to DIN EN ISO 12096 and DIN EN ISO 5395-1 Right: 0.85 m/s with an uncertainty figure of K = 0.16...
5 | Technical data | Technical data CMS-T-00002474-A.1 Rating plate and CE mark CMS-T-00002481-A.1 The rating plate 1 and CE mark 2 are located on the machine for identification. The vehicle ID no. 3 is additionally stamped on the front right of the machine. CMS-I-00002300 The rating plate specifies: Vehicle ID no.
5 | Technical data | Dimensions Dimensions CMS-T-00002476-A.1 CMS-I-00002305 Profihopper 1500 Total length L 3415 mm Total height H1 2185 mm Height H2 1868 mm Ground clearance H3 135 mm Height H4 2519 mm Height H5 2850 mm Total width B 1773 mm Cutting width 1500 mm...
5 | Technical data | Weights Weights CMS-T-00002478-A.1 5.3.1 Permissible total weight CMS-T-00002483-A.1 Profihopper 1500 2400 kg 5.3.2 Basic weight CMS-T-00002484-A.1 NOTE The basic weight consists of the sum of the weights of the basic machine, optional equipment, and special equipment. Basic machine Profihopper 1500 1700 kg...
5 | Technical data | Speeds Speeds CMS-T-00002488-A.1 5.6.1 Forward speed CMS-T-00002487-A.1 Direction of travel Forward speed Forwards 0 to 20 km/h, infinitely variable Reverse 0 to 8 km/h, infinitely variable 5.6.2 Working speed CMS-T-00002489-A.1 Direction of travel Working speed Forwards 0 to 10 km/h, infinitely variable Tank volume...
5 | Technical data | Cutting deck Cutting deck CMS-T-00002494-A.1 5.8.1 Cutting height CMS-T-00002495-A.1 Cutting height 0 to 90 mm Infinitely variable 5.8.2 Cutting tools CMS-T-00002486-A.1 NOTE The specifications of the tool quantity refers to 100% equipment with the same cutting tool. Combination of Flail blade, long Flail blade, short...
5 | Technical data | Vibration measurement data Value of the sound power level, according to Regulation 2000/14/EC: LwA = 105 dB(A) 5.11 Vibration measurement data CMS-T-00002851-A.1 Designation Value Left: 0.9 m/s with an uncertainty figure of K = 0.17 Hand vibrations and arm vibrations measured according to DIN EN ISO 12096 and DIN EN ISO 5395-1...
6 | Preparing the machine | Preparing the machine CMS-T-00003056-A.1 Adjusting the standard driver's seat CMS-T-00002533-A.1 6.1.1 Selecting the longitudinal setting CMS-T-00002552-A.1 1. Press and hold the lever 1 outwards. 2. Push the seat into the desired position. 3. Let go of the lever. The lever engages perceptibly and audibly.
6 | Preparing the machine | Adjusting the standard driver's seat 6.1.2 Adjusting the backrest CMS-T-00002554-A.1 1. Pull the lever 1 up and hold it. 2. Move the backrest to the desired position 3. Let go of the lever. The lever engages perceptibly and audibly. The backrest is locked in the desired position.
6 | Preparing the machine | Adjusting the standard driver's seat 6.1.4 Adjusting the armrests CMS-T-00002548-A.1 The slant of the armrests can be adjusted using the hand wheel 1 . To raise the armrest turn the hand wheel outwards To lower the armrest turn the hand wheel inwards.
6 | Preparing the machine | Adjusting the "Deluxe" driver's seat Adjusting the "Deluxe" driver's seat CMS-T-00002551-A.1 6.2.1 Selecting the longitudinal setting CMS-T-00002549-A.1 1. Pull the lever 1 up and hold it. 2. Push the seat into the desired position. 3.
6 | Preparing the machine | Adjusting the "Deluxe" driver's seat 6.2.3 Setting the driver's weight for the air suspension CMS-T-00002557-A.1 For proper functioning of the air suspension, the weight of the respective driver must be set while the driver's seat is occupied. The weight can be set from 45 kg to 170 kg.
6 | Preparing the machine | Adjusting the "Deluxe" driver's seat 6.2.5 Adjusting the headrest CMS-T-00002559-A.1 To adjust the height of the headrest pull out or push in the headrest over the perceptible increments. To remove the headrest, Pull the headrest out with a jerk beyond the top end stop.
6 | Preparing the machine | Adjusting the "Primo XL" driver's seat Adjusting the "Primo XL" driver's seat CMS-T-00003068-A.1 6.3.1 Selecting the longitudinal setting CMS-T-00002549-A.1 1. Pull the lever 1 up and hold it. 2. Push the seat into the desired position. 3.
6 | Preparing the machine | Adjusting the "Primo XL" driver's seat 6.3.3 Setting the driver's weight for the air suspension CMS-T-00002557-A.1 For proper functioning of the air suspension, the weight of the respective driver must be set while the driver's seat is occupied.
6 | Preparing the machine | Adjusting the "Primo XL" driver's seat 6.3.5 Adjusting the headrest CMS-T-00002559-A.1 To adjust the height of the headrest pull out or push in the headrest over the perceptible increments. To remove the headrest, Pull the headrest out with a jerk beyond the top end stop.
6 | Preparing the machine | Adjusting the armrest with control panel 6.3.8 Adjusting the fore/aft isolator CMS-T-00002852-A.1 To switch on the fore/aft isolator, set the handle to position 1 . To switch off the fore-aft isolator, set the handle to position 2 . CMS-I-00002448 Adjusting the armrest with control panel CMS-T-00002550-A.1...
6 | Preparing the machine | Adjusting the steering column 7. Loosen the locking bolt 1 . 8. Adjust the slant of the armrest 2 . 9. Tighten the locking bolt. CMS-I-00002331 Adjusting the steering column CMS-T-00002534-A.1 1. Loosen the clamping lever 1 . 2.
6 | Preparing the machine | Refilling the engine oil 3. Read the engine oil level 1 . The correct oil level lies between the minimum 2 and maximum 3 marks. If the engine oil level is below the minimum level, refill the engine oil.
6 | Preparing the machine | Checking the hydraulic oil level Checking the hydraulic oil level CMS-T-00002542-A.1 REQUIREMENTS All of the hydraulic cylinders are retracted 1. Open the radiator cover 1 . 2. Check the hydraulic oil level on the fill level indicator 2 of the oil tank.
6 | Preparing the machine | Checking the diesel fuel tank fill level 6.10 Checking the diesel fuel tank fill level CMS-T-00002543-A.1 1. Switch on the ignition. 2. Check the fill level on the fuel indicator 1 . If the pointer is in the red area or the warning lamp lights up, refill diesel fuel.
6 | Preparing the machine | Checking the tyre inflation pressure 6.12 Checking the tyre inflation pressure CMS-T-00002541-A.1 NOTE The required tyre inflation pressures can be found in the Technical Data. Deviating tyre inflation pressures have a negative effect on the driving behaviour.
6 | Preparing the machine | Selecting the blades 4. Check the wear on the blade mounts 1 . If the wear limit of 6 mm is undercut in the mounting area, replace the blade mount. 6. Check the bolted connections on the blade mounts for firm seating.
6 | Preparing the machine | Changing or replacing the blades Flail blade, Flail blade, Flail blade, Application Scarifying Scarifying long H77 with short H60 with long H77, area blade 3 mm blade 2 mm scarifying scarifying standard blade blade Combing out grass, e.g.
6 | Preparing the machine | Adjusting the cutting height IMPORTANT Machine damage due to incorrect blade selection or incorrect blade installation Imbalance on the rotor and machine vibrations Select the blades appropriately for the application area. Always equip the rotor with the specified number of blades.
6 | Preparing the machine | Folding up the roll-over protection 3. Push the crank 1 onto the setting screw. To adjust the cutting height, turn the crank 1 to the left or right. The set cutting height is shown on the cutting height indicator 2 .
6 | Preparing the machine | Folding down the roll-over protection 3. Pull out the locking levers 1 , on the left and right, and turn to the right up to the stop. The locking lever is locked when it is in the open position.
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6 | Preparing the machine | Folding down the roll-over protection CAUTION Risk of crushing hands when folding the roll-over protection. When you fold the roll-over protection, always hold the roll-over protection firmly at the top. Guide the roll-over protection by hand until its end position.
6 | Preparing the machine | Coupling the trailer 6.19 Coupling the trailer CMS-T-00002706-A.1 1. Couple the trailer on the trailer coupling 1 . 2. Insert the plug for the trailer power cable in the socket 2 . CMS-I-00002390 6.20 Preparing the machine for road travel CMS-T-00002539-A.1 1.
7 | Using the machine | Using the machine CMS-T-00003058-A.1 Practical routines CMS-T-00002855-A.1 7.1.1 Opening and closing the seat carrier CMS-T-00002856-A.1 7.1.1.1 Opening the seat carrier CMS-T-00002853-A.1 Through the seat carrier, the following components can be accessed: Vehicle battery Diesel fuel pre-filter with water separator Cutting deck transmission V-belt Maintenance flap for access to the coolant tank Vehicle documents under the seat carrier.
7 | Using the machine | Practical routines 1. Insert the key 1 in the lock 2 . To unlock the seat carrier, turn the key to the left. 3. Swivel the seat carrier 3 up using the handle 4 with help of the gas spring. The gas spring and the dead weight of the seat carrier keep the seat carrier in the open position.
7 | Using the machine | Practical routines 7.1.3 Closing the toolbox CMS-T-00002948-A.1 1. Close the toolbox. 2. Lock the toolbox using the key 2 . 3. Pull out the key. 4. Close the protective cap 1 . 5. Check that the toolbox 3 is properly locked. CMS-I-00002359 7.1.4 Opening and closing the engine cover CMS-T-00002857-A.1...
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7 | Using the machine | Practical routines 1. Completely raise the grass collector. To secure the grass collector against uncontrolled lowering, turn the ball valve 1 to position 2 . 3. Switch off the engine. 4. Apply the parking brake. CMS-I-00002350 WARNING Risk of injury due to defective gas springs...
7 | Using the machine | Practical routines To release the locking mechanism of the grass collector, turn the ball valve 1 to position 2 . 5. Completely lower the grass collector. CMS-I-00002349 7.1.5 Opening and closing the rotor protective cover CMS-T-00002859-A.1 7.1.5.1 Opening the rotor protective cover CMS-T-00002625-A.1...
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7 | Using the machine | Practical routines REQUIREMENTS The cutting deck is completely lowered. 1. Pull the safety hook 1 to the front. 2. Take out the crank 2 . CMS-I-00002314 3. Put the crank 1 on the three locking mechanisms 2 .
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7 | Using the machine | Practical routines 5. Open the rotor protective cover 1 using the handle 2 . 6. Hook the rope 3 onto the hook 4 . The rotor protective cover is locked when in the open position. NOTE When working longer on the rotor, the protective cover can also be folded up and pulled out of the...
7.1.6 Opening and closing the radiator cover CMS-T-00002861-A.1 7.1.6.1 Opening the radiator cover CMS-T-00002623-A.1 Through the radiator cover, the following components can be accessed: Engine radiator Oil cooler Air filter Engine oil dipstick Hydraulic oil tank "AMAZONE cooling system" fan MG6399-EN-II | A.1 | 07.05.2019...
7 | Using the machine | Practical routines 1. Insert the special key 1 in the lock 2 . 2. Turn the special key to the left. The radiator cover is unlocked. 3. Open the radiator cover 3 by hand with help of the gas spring.
7 | Using the machine | Practical routines 7.1.7.2 Closing the electrical equipment maintenance flap CMS-T-00002864-A.1 1. Fold the electrical equipment maintenance flap 2 to the rear. 2. Turn the locking mechanism 1 to the right. The locking mechanisms perceptibly grip into the counter piece.
7 | Using the machine | Climbing on and off Climbing on and off CMS-T-00002666-A.1 To climb on and off, use the handle 1 and the steps 2 . 2. Always climb up and down facing the machine. CMS-I-00002386 Driving CMS-T-00003073-A.1 7.3.1 Checks before moving off CMS-T-00002645-A.1...
7 | Using the machine | Driving Are the tyres worn or damaged? Has the engine oil level been checked? Has the hydraulic oil level been checked? Are the driver's seat and control elements adjusted to fit the driver? Are the exterior rearview mirrors adjusted to fit the driver? Is the roll-over protection folded up? Does the seat contact switch work? The engine...
The diesel engine preheats. CMS-I-00002372 6. Wait until the AMAZONE logo is no longer shown on the Info display and the control lamp turned off. When the engine is cold, preheating can take up to 20 seconds until the control lamp is turned off.
7 | Using the machine | Driving 7. Turn the ignition key further to position 3 and hold. As soon as the engine is running, release the ignition key. 9. Do not interrupt the starting procedure, however, do not hold the ignition key in position 4 for longer than 5 seconds for each starting attempt.
7 | Using the machine | Driving 7.3.5 Selecting the direction of travel CMS-T-00002629-A.1 REQUIREMENTS The driver must be sitting on the driver's seat. 1. Release the service brake or parking brake. To drive forwards, lift the selection lever 1 and move to position To drive in reverse, lift the selection lever and move to position 3 .
7 | Using the machine | Driving 7.3.7 Braking CMS-T-00002632-A.1 To slow down the machine, take your foot off the gas pedal. 2. Press on the brake pedal 1 . 3. Press on the brake pedal until the desired speed has been reached or until the machine comes to a stop.
7 | Using the machine | Driving 7.3.9 Using cruise control CMS-T-00003074-A.1 7.3.9.1 Switching cruise control on CMS-T-00002630-A.1 NOTE Cruise control only works when driving forwards. 1. Press the operating button 1 once at the top. The control lamp lights up. The current driving speed will be maintained and saved.
7 | Using the machine | Driving 7.3.10 Using the rotating beacon CMS-T-00002635-A.1 Switch the rotating beacon on and off using the operating button 1 . NOTE When driving on roads, observe the country- specific regulations regarding the use of rotating beacons.
7 | Using the machine | Driving 7.3.11.2 Switching the full-beam headlights on and off CMS-T-00003079-A.1 To switch on the full-beam headlights, press the lever 1 up. The lever engages. To switch off the full-beam headlights, move the lever back. To activate the headlamp flasher, press the lever down.
7 | Using the machine | Mowing 7.3.14 Road transport CMS-T-00002665-A.1 For road transport to the work area or on green areas, the same preparations are required as for road travel. Prepare the machine for road transport. Mowing CMS-T-00003075-A.1 7.4.1 Lowering the cutting deck CMS-T-00002638-A.1 To lower the cutting deck, press the top button 2 of the operating button...
7 | Using the machine | Mowing REQUIREMENTS The engine is not overheating. The driver's seat is occupied. The parking brake is released. The grass collector is closed and completely lowered. The grass collector is not completely full. The cutting deck is lowered. The cutting deck and augers are not blocked.
7 | Using the machine | Mulching 7.4.4 Raising the cutting deck CMS-T-00002669-A.1 1. Switch off the cutting deck. DANGER Rotor still running and ejected objects. Serious injuries or even death are possible Only raise the cutting deck when the rotor is standing still.
7 | Using the machine | Mulching 4. Insert the mulch flap 1 in the cutting deck. 5. Hook the lugs 2 on both sides onto the bolts 6. Swivel the mulch flap to the front until the mulch flap is resting at the rear. The mulch flap is installed and prevents transport of mowed material to the auger.
7 | Using the machine | Scarifying Scarifying CMS-T-00002677-A.1 1. Install the scarifying blades. 2. Start and stop scarifying just like mowing. Emptying and raising the grass collector CMS-T-00003076-A.1 7.7.1 Emptying the grass collector close to the ground CMS-T-00002641-A.1 1. Completely lower the grass collector. 2.
7 | Using the machine | Emptying and raising the grass collector 1. Drive the machine in reverse up to 1 m before the unloading point. 2. Raise the grass collector to the unloading height. NOTE The maximum height for high tip emptying is 2.50 To tip and open the grass collector, press the bottom button 2 of the operating button 1 .
7 | Using the machine | Emptying and raising the grass collector 1. Bring the machine to a standstill. 2. Secure with the brakes or the parking brake. 3. Raise the grass collector with the operating button 1 and pressing the top button 2 . The buzzer sounds and the control lamp lights up.
7 | Using the machine | Setting the Info display Setting the Info display CMS-T-00003077-A.1 7.8.1 Setting the language CMS-T-00002686-A.1 1. Sit on the driver's seat. 2. Press and hold the operating buttons 1 and 2 . 3. Switch on the ignition. The language selection appears.
7 | Using the machine | Setting the Info display 7.8.3 Toggling between normal mode and job mode CMS-T-00002681-A.1 1. Switch on the ignition. Start the engine. 2. Press the operating button 1 to toggle. NOTE When the machine is started again, normal mode will be displayed.
7 | Using the machine | Setting the Info display 7.8.5 Resetting the maintenance interval CMS-T-00002757-A.1 REQUIREMENTS The grass collector is slightly raised, the control lamp lights up. The driver's seat is not occupied. 1. Switch on the ignition. 2. Press the operating buttons 1 and 2 simultaneously 5 times.
8 | Repairing the machine | Repairing the machine CMS-T-00002721-A.1 Lifting the machine CMS-T-00002758-A.1 Lifting points on the machine are indicated with stickers. IMPORTANT Machine damage when positioning the jack or lifting equipment. Position the jack or lifting equipment only in the marked area on the frame.
8 | Repairing the machine | Maintaining the machine Maintaining the machine CMS-T-00002740-A.1 8.2.1 Maintenance schedule after the first working run Checking the wheel bolt tightening torques see page 114 Checking the hydraulic hoses see page 115 all 10 Operating hours / daily Checking the engine coolant fill level see page 112 Cleaning the radiator...
8 | Repairing the machine | Maintaining the machine 8.2.2 Checking the engine coolant fill level CMS-T-00002747-A.1 INTERVAL all 10 Operating hours daily REQUIREMENTS The machine is secured. 1. Open the seat carrier. 2. Check the fill level of the engine coolant in the coolant tank 1 .
8 | Repairing the machine | Maintaining the machine 8.2.3 Cleaning the radiator CMS-T-00002749-A.1 INTERVAL all 10 Operating hours daily REQUIREMENTS The machine is secured. 1. Open the radiator cover. 2. Blow out the radiator fins 1 with compressed air. 3.
8 | Repairing the machine | Maintaining the machine 3. If the water content in the fuel is too high, clean the water separator. 4. Close the seat carrier. 8.2.5 Checking the wheel bolt tightening torques CMS-T-00002752-A.1 INTERVAL after the first working run all 50 Operating hours weekly REQUIREMENTS...
8 | Repairing the machine | Maintaining the machine 8.2.6 Checking the hydraulic hoses CMS-T-00002750-A.1 INTERVAL after the first working run all 50 Operating hours weekly REQUIREMENTS The machine is secured. NOTE The hydraulic hoses can be reached through the following access points: Engine cover Seat carrier...
8 | Repairing the machine | Maintaining the machine 8.2.7 Cleaning the diesel pre-filter water separator CMS-T-00002846-A.1 INTERVAL all 50 Operating hours weekly REQUIREMENTS The machine is secured. 1. Open the seat carrier. 2. Slide a hose onto the hose nipple 1 . 3.
8 | Repairing the machine | Maintaining the machine 8.2.8 Cleaning the air filter CMS-T-00002845-A.1 INTERVAL all 50 Operating hours weekly REQUIREMENTS The machine is secured. 1. Open the radiator cover. 2. Open the locking mechanisms 1 . 3. Remove the air filter lid 2 . CMS-I-00002412 4.
8 | Repairing the machine | Maintaining the machine 8.2.9 Checking the drive belt CMS-T-00002745-A.1 INTERVAL all 50 Operating hours weekly REQUIREMENTS The machine is secured. 1. Open the engine cover. 2. Check all three main drive belts 1 for damage and wear.
8 | Repairing the machine | Maintaining the machine 8.2.10 Checking the battery CMS-T-00002744-A.1 INTERVAL all 500 Operating hours every 12 months REQUIREMENTS The machine is secured. 1. Open the seat carrier. 2. Check the voltage of the battery 1 at rest. Voltage Battery status The battery is fully...
8 | Repairing the machine | Maintaining the machine 8.2.11 Changing the hydraulic oil and filter CMS-T-00002748-A.1 INTERVAL all 500 Operating hours every 12 months REQUIREMENTS The machine is secured. 1. Drain the hydraulic oil through the drain screw 1 . Collect the hydraulic oil in a suitable collection bucket and dispose of in an environmentally friendly manner.
8 | Repairing the machine | Maintaining the machine 8.2.12 Changing the engine oil and oil filter CMS-T-00002847-A.1 INTERVAL all 200 Operating hours every 12 months REQUIREMENTS The machine is secured. IMPORTANT Risk of machine damage Only have work on the engine and its components performed by a qualified specialist workshop.
8 | Repairing the machine | Maintaining the machine 8.2.13 Changing the air filter CMS-T-00002849-A.1 INTERVAL all 500 Operating hours every 12 months REQUIREMENTS The machine is secured. 1. Open the radiator cover. 2. Open the locking mechanisms 1 . 3.
8 | Repairing the machine | Maintaining the machine 8.2.14 Changing the fuel filter CMS-T-00002850-A.1 INTERVAL all 500 Operating hours every 12 months REQUIREMENTS The machine is secured. IMPORTANT Risk of machine damage Only have work on the engine and its components performed by a qualified specialist workshop.
8 | Repairing the machine | Maintaining the machine 8.2.16 Changing the engine coolant CMS-T-00002842-A.1 INTERVAL all 500 Operating hours every 12 months REQUIREMENTS The machine is secured. IMPORTANT Risk of machine damage Only have work on the engine and its components performed by a qualified specialist workshop.
8 | Repairing the machine | Maintaining the machine 2. Replace all three drive belts 1 . CMS-I-00002432 3. Remove the protective cover 1 . 4. Replace all five drive belts 2 . 5. Put on the protective cover. CMS-I-00002431 8.2.18 Cleaning the diesel tank CMS-T-00002844-A.1 INTERVAL...
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8 | Repairing the machine | Maintaining the machine 1. Clean the diesel tank. 2. Dispose of collected fuel in an environmentally friendly manner. MG6399-EN-II | A.1 | 07.05.2019...
8 | Repairing the machine | Eliminating faults Eliminating faults CMS-T-00002723-A.1 Error Cause Solution Defective lighting for road travel Lamp or lighting supply line is see page 130 damaged. Cross auger is blocked see page 130 Feed auger is blocked see page 131 Defective fuse see page 132...
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8 | Repairing the machine | Eliminating faults 9.4 Defective lighting for road travel CMS-T-00002723-A.1 Lamp or lighting supply line is damaged. NOTE Only the lamps for the front headlights can be replaced. All other lights are equipped with LED lamps.
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8 | Repairing the machine | Eliminating faults 7. Remove foreign objects. 8. Close the rotor protective cover. 9. Insert the crank in the bracket on the cutting deck. 9.4 Feed auger is blocked CMS-T-00002723-A.1 WARNING Risk of tipping when the grass collector is raised Only raise the grass collector on stable and level ground.
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8 | Repairing the machine | Eliminating faults To unlock the grass collector, turn the ball valve 1 to position 2 . 12. Completely lower the grass collector. CMS-I-00002349 9.4 Defective fuse CMS-T-00002723-A.1 1. Open the electrical equipment maintenance flap. 2.
8 | Repairing the machine | Cleaning the machine Position Fuse Value EGR valve 20 A Machine control unit 20 A power supply, terminal 30 Machine control unit 20 A power supply, terminal 30 Ignition 20 A Engine control unit 20 A 4.
9 | Transporting the machine | Transporting the machine CMS-T-00002694-A.1 Loading the machine CMS-T-00002737-A.1 The machine has 2 attachment points for slings. WARNING Unfallgefahr durch unsachgemäß angebrachte Anschlagmittel Wenn Anschlagmittel an dafür nicht geeigneten Stellen angebracht werden, kann die Maschine beim Verladen beschädigt werden und die Sicherheit gefährden.
9 | Transporting the machine | Driving the machine onto a transport vehicle Driving the machine onto a transport vehicle CMS-T-00002738-A.1 WARNING Risk of tipping when driving onto a transport vehicle. Risk of serious injuries. Do not drive the machine onto a transport vehicle when on a slope or incline.
9 | Transporting the machine | Lashing the machine Lashing the machine CMS-T-00002739-A.1 The machine has 2 lashing points to attach lashing straps. CMS-I-00002440 1. Only attach lashing straps at the marked points. To attach the lashing straps to the machine, use the bottom holes.
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9 | Transporting the machine | Towing the machine REQUIREMENTS The machine is secured. The cutting deck is raised. 1. Take the Allen key from the thread pack. 2. Loosen the screws 2 on the hydraulic pump by half a turn. The bypass valves are open.
10 | Parking the machine | Parking the machine CMS-T-00002695-A.1 10.1 Emptying the grass collector CMS-T-00002809-A.1 Completely empty the grass collector and lower it completely. 10.2 Lowering the cutting deck CMS-T-00002810-A.1 Completely lower the cutting deck. 10.3 Longer standstill or overwintering CMS-T-00002811-A.1 1.
12 | Indexes | Indexes 12.1 GLOSSARY CMS-T-00002705-A.1 4WDi This is what the machine's intelligent four-wheel drive is called. Machine The self-propelled mower is always referred to as the machine in this operating manual. Operating materials Operating materials serve to ensure operational readiness.
Electrical equipment maintenance flap 89, 90 Adjusting the cutting height Engine cover Radiator cover 88, 89 Adjusting the steering column Seat carrier AMAZONE cooling system Toolbox 82, 83 Armrest with control panel Crank adjustment Cross auger Eliminating blockages Cruise control...
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12 | Indexes | INDEX raising Engine oil Scarifying blades Fill quantity 49, 55 switching off Viscosity 49, 55 Cutting tools Engine Number 51, 57 starting switching off Exterior rearview mirror Dashboard Fuel indicator Diesel engine Faults Fuel tank Blockage in the cross auger Eliminating blockages in the feed auger Diesel fuel tank Error codes and messages...
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12 | Indexes | INDEX Normal mode display Mowing Resetting the job mode counter Switching on the cutting deck Resetting the maintenance interval Mulching Setting the language Installing the mulch flap Setting the time Removing the mulch flap Toggling the display mode Information on the machine Labelling of the lubrication points Noise level...
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12 | Indexes | INDEX Warning beacon Selecting the longitudinal setting Steering wheel Stepping areas Radiator cover Steps closing opening Switching on the cutting deck Requirements Refilling the engine oil Refilling the hydraulic oil Refuelling Tank volume Repairing the machine Fuel tank 50, 56 Eliminating faults...
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12 | Indexes | INDEX Tyres Inflation pressure 51, 57 Using the hazard warning lights Using the headlamp flasher Using the lighting for road travel Switching the full-beam headlights on and off Using the machine Climbing on and off Emptying the grass collector High tip emptying of the grass collector Info display Lowering the cutting deck...
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AMAZONE S.A. FORBACH 17, rue de la Verrerie BP 90106 57602 Forbach Cedex France +33 (0)3 87 84 65 70 forbach@amazone.fr www.amazone.fr...
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