HYDAC FILTER SYSTEMS FCU1315 Operating And Maintenance Instructions Manual
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HYDAC FILTER SYSTEMS FCU1315 Operating And Maintenance Instructions Manual

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FCU1315
FluidControl Unit
Operating and Maintenance Instructions
English • (translation of original instructions)
Document No. : 4168086b • 1/17/2019
Follow these instructions for proper and safe use.
Keep for future reference.

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Summary of Contents for HYDAC FILTER SYSTEMS FCU1315

  • Page 1 FCU1315 FluidControl Unit Operating and Maintenance Instructions English • (translation of original instructions) Document No. : 4168086b • 1/17/2019 Follow these instructions for proper and safe use. Keep for future reference.

  • Page 2: Documentation Representative

    The contact data of the person authorized with the documenta- tion is: Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Germany Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com Tab. 2: Documentation Representative BeWa FCU1315 4168086b...
  • Page 3 HYDAC FILTER SYSTEMS BeWa FCU1315 4168086b...

  • Page 4: Table Of Contents

    ......................... Documentation Representative ................General ........................Warranty ......................© HYDAC FILTER SYSTEMS GMBH, 2018 ............. Using this manual ....................Safety information ..................... Signal words and their meaning in the safety information and instructions ... 11 Design of Warning - / General Safety Information ...........
  • Page 5 Model Code ..................HYDAC FILTER SYSTEMS Table of Technical Data ....................Dimensions ...................... Hydraulic circuit ....................Opening / closing the case ................How it works: ....................Transporting / storing the FCU ..................Preparing the FCU for transport ................BeWa FCU1315 4168086b...
  • Page 6 Table of HYDAC FILTER SYSTEMS Transporting the FCU ..................Storing the FCU ....................Putting the FCU into operation .................. Connecting / disconnecting the power supply ..........6.1. Disconnecting the power supply ............Plug in/Detach return hose ................Configuring / setting FCU (PowerUp) ..............
  • Page 7 Selecting the measurement location ..............Table of HYDAC FILTER SYSTEMS Operation ........................Overview of control panel/operating elements ............. 7.1. Reading the display and operating the keyboard ........7.1. Scrolling through the display ..............7.1. Displaying measured variables ..............7.1. Display service variables .................
  • Page 8 7.3. Measuring up to max. 45 bar / 650 psi with hydraulic fluids ....Table of HYDAC FILTER SYSTEMS BeWa FCU1315 4168086b en lq...
  • Page 9 HYDAC FILTER SYSTEMS Table of 7.3. Measuring diesel fuel up to max. 16 bar / 232 psi ........7.3. Measuring in the range 5 to 345 bar / 217 to 5000 psi with oil ....Performing Measurements ................... Restarting/resetting ....................
  • Page 10 ........Rinsing / cleaning the FCU ..................FCU flushing ....................Cleaning the FCU ..................Finding / rectifying errors ..................Removing / Disposal ....................Attachment ......................Finding spare parts / accessories ..............12.1. Finding accessories ................BeWa FCU1315 4168086b en lq...
  • Page 11 Table of HYDAC FILTER SYSTEMS 12.2 Finding a Customer Service team ................ 12.3 EC declaration of conformity ................Glossary ........................Index ........................BeWa FCU1315 4168086b en lq...

  • Page 12: General

    You will also find these under www.hydac.com -> General Terms and Conditions (T&C). 2.2. © HYDAC FILTER SYSTEMS GMBH, 2018 Distributing and copying this document and utilizing and dis- closing its content is not permitted, except where this has been agreed upon explicitly.

  • Page 13: Using This Manual

    The document no. with the index (4) is meant for identifying and reordering the manual. The index is incremented every time the manual is revised or changed. BeWa FCU1315 4168086b...
  • Page 14 The manual contains a table of contents, a list of tables and figures, an index and a glossary. You will find the following symbols in the manual as additional details: Tip for handling the product Required tools BeWa FCU1315 4168086b...

  • Page 15: Safety Information

    Any residual hazards are indi- cated by the general safety information and are described in this manual. Observe all safety and warning instructions attached to the product and keep them always complete and easily legible. 10 / BeWa FCU1315 4168086b...

  • Page 16: Signal Words And Their Meaning In The Safety Information And Instructions

    NOTIC NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. BeWa FCU1315 4168086b 11 /...

  • Page 17: Design Of Warning - / General Safety Information

    Warning signs used These signs are listed for all safety information and instructions in these operating instructions which indicate particular haz- ards to persons, property or the environment. Danger point warning Dangerous electrical voltage warning 12 / BeWa FCU1315 4168086b...
  • Page 18 Specialist personnel - Mechanic Such persons have specific specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. BeWa FCU1315 4168086b 13 /...
  • Page 19 Others symbols used These signs are listed for the general safety instructions in these operating instructions, for example, which indicate a par- ticular danger to persons, property or the environment. Danger due to operating pressure 14 / BeWa FCU1315 4168086b...

  • Page 20: Observe Regulatory Information

    Maintain a minimum safe distance from electrical components. For a mains voltage of up to 1000 V, the minimum safe dis- tance is 1 m. Fig. 2: Fire protection class B Fig. 3: Minimum distance for fire fighting BeWa FCU1315 4168086b 15 /...

  • Page 21: Overview

    – 2 … 350 mm²/s / 33 … 1622 Sus – Automatic measurement and display of cleanliness ratings in accordance with: – ISO 4406; NAS 1638 – ISO 4406; SAE AS 4059 (D) – Measurement accuracy +/- ½ ISO code in the calibrated range 16 / BeWa FCU1315 4168086b...
  • Page 22 – Operating pressure without high-pressure adapter max. 45 bar / max. 650 psi, Operating pressure with high-pressure adapter max. 345 bar / max. 5000 psi – Integrated pump for supplying the FCU with the fluid to be analyzed BeWa FCU1315 4168086b 17 /...

  • Page 23: Counting Contaminant Particles Optically (Light Blockade Procedure)

    The disruption factors of this measurement principle are, for example, foreign fluids and small gas bubbles that lead to re- fractions, thus causing them to be counted as particles as well. Fig. 4: Light blockade procedure Light source Contaminant particle Photo detector 18 / BeWa FCU1315 4168086b...

  • Page 24: Fig. 5 Signal

    The signal height or amplitude reflects the particle size. Thresholds are used to classify the particle sizes >2-5 µm, >5-15 µm, >15-25 µm, >25 µm or >4 µm , >6 µm >14 µm , >21 µm time Fig. 5: Signal amplitudes BeWa FCU1315 4168086b 19 /...

  • Page 25: Proper/Designated Use

    Never use the FCU without a suction strainer. u Operation with diesel fuel only with the equipotential bond- ing cable connected. u Observe all the instructions contained in these Operating and Maintenance Instructions. u Comply with all inspection and maintenance work. 20 / BeWa FCU1315 4168086b...

  • Page 26: Periodic Intermittent Duty - Operating Mode S3

    , followed by the cooling-down phase (downtime) t . The relative duty cycle is 40% in relation to a useful life of 10 min- utes. BeWa FCU1315 4168086b 21 /...

  • Page 27: Fig. 6 Operating Mode S3 - Periodic Intermittent

    HYDAC FILTER SYSTEMS Nominal power, operating mode S3 time Period Operation Cooling phase (downtime) ° Temperature (° Fig. 6: Operating mode S3 – Periodic intermittent duty 22 / BeWa FCU1315 4168086b...

  • Page 28: Improper Use Or Use Deviating From Intended Use

    Operation with diesel fuel permitted only with connected equipotential bonding:voltage equalizing cable with the voltage equalizing cable. u Modifications to the product made by the user or pur- chaser. u Operation in potentially explosive atmospheres. u Continuous operation. BeWa FCU1315 4168086b 23 /...

  • Page 29: Checking The Scope Of Delivery

    - USB memory stick, with Operating and Mainte- nance Instructions (PDF file) in additional lan- guages Tab. 3: Scope of delivery A USB Bluetooth adapter for the PC is a free gift and is not part of the delivery. 24 / BeWa FCU1315 4168086b...

  • Page 30: Decoding The Model Code Label

    The type label displays the product ID and important technical data. Fig. 7: Type label Item -> Description -> Type label for FCU -> Model code; for details, see Model Code -> Information regarding permis- sible flash point of the fluids to be tested BeWa FCU1315 4168086b 25 /...
  • Page 31 INLET -> Permissible pressure at port OUTLET Temperatures -> Temperature specifications -> Permissible oil temperature range Ambient -> Permitted ambient tempera- ture range Power -> Power consumption Voltage -> Voltage Current -> Current consumption 26 / BeWa FCU1315 4168086b...

  • Page 32: Model Code

    AS = AquaSensor AS 1000 (only 131x) z = without Power supply adapter 1 = 100 ... 240 V AC / 50/60 Hz / 1-phase / 5000 mA (Europe, USA/Canada, UK, Australia, Japan) Fig. 8: Model Code BeWa FCU1315 4168086b 27 /...

  • Page 33: Technical Data

    AquaSensor: ≤ ±3 % FullScale Service Display FLOW / DRIVE 10 … 300 Seconds Measuring time config- urable Tab. 4: Contamination sensor Hydraulic data Suitable Fluids Mineral oil or raffinate based on 28 / BeWa FCU1315 4168086b min- eral oil...
  • Page 34 Hydraulic connections HYDAC FILTER SYSTEMS INLET Test connector type 1604 OUTLET DN7 nipple socket 28 / BeWa FCU1315 4168086b...
  • Page 35 Length = 2 m Return hose OUTLET DN7, open-end, color: clear- trans- parent, Length = 1 m Tab. 5: Hydraulic data Electrical data Power supply 24 V DC, ± 20%, residual ripple BeWa FCU1315 4168086b 29 / ≤ 10%...
  • Page 36 Current ≤ 4 A consumption Operating mode S3, periodic intermittent duty as per DIN EN 60034-1 / DIN VDE 0530 part 1 relating to a useful life of 10 minutes. Relative duty cycle 40 % BeWa FCU1315 4168086b 29 /...
  • Page 37 Permitted ambient tem- perature range -40 … 80 °C / -40 … 176 °F Permitted storage tem- perature range max. 90%, non-condensing Permitted relative hu- midity Weight when empty ≈ 13 kg Tab. 7: General data 30 / BeWa FCU1315 4168086b...

  • Page 38: Dimensions

    HYDAC FILTER SYSTEMS Overview | Dimensions The FCU has the following dimensions. Fig. 9: Dimensions All dimensions in mm. BeWa FCU1315 4168086b 31 /...

  • Page 39: Hydraulic Circuit

    The FCU has the following hydraulic circuit. Fig. 10: Hydraulic circuit Item Designation INLET, gauge port type 1604 Suction strainer, 400 µm Gear pump Electric motor Pressure relief valve Contamination sensor Counter balance valve AquaSensor OUTLET, DN7 quick coupling nipple 32 / BeWa FCU1315 4168086b...

  • Page 40: Opening / Closing The Case

    Open the FCU case by releasing the two clips. Fig. 11: Opening the FCU case Close the FCU using both clips. Make sure that these audibly snap into place. Fig. 12: Closing the FCU case BeWa FCU1315 4168086b 33 /...

  • Page 41: How It Works

    (9) OUTLET and is routed by the return hose to a pressurized tank. Fig. 13: Hydraulic circuit The electronic evaluation module monitors: – the function of the contamination sensor – the oil flow – the function of the AquaSensor 34 / BeWa FCU1315 4168086b...
  • Page 42 The status display will indicate an error in the event that one occurs. The evaluation module will recognize when the cause of error has been corrected, and the unit will reset automati- cally and resume the measurement operation. BeWa FCU1315 4168086b 35 /...
  • Page 43 Let the FCU and the hoses cool down. To prepare the FCU for transport, observe the following se- quence: 1. Undo the measurement hose from the measurement point. 2. Use the switch to turn the internal pump off. 36 / BeWa FCU1315 4168086b...
  • Page 44 Transporting / storing the Remove the USB stick, should it be inserted. 4. Close the USB socket with the corresponding cover. 5. Remove the hose by turning counterclockwise from the INLET connection of the FCU. BeWa FCU1315 4168086b 37 /...
  • Page 45 (2). 8. Close the FCU using both clips. Make sure that both clips audibly snap into place. 9. Stow the hose and the power supply in the bag. ⇨ The FCU is ready for transport. 38 / BeWa FCU1315 4168086b...

  • Page 46: Transporting The .......... 14 Fcu

    HYDAC FILTER SYSTEMS Transporting / storing the 5.2. Transporting the FCU Transport the FCU only when it is in closed position; carry it flat or by the handle. Fig. 14: Transporting the FCU BeWa FCU1315 4168086b 39 /...
  • Page 47 Store the FCU closed and in a horizontal position in a dry, clean place. If stored in a vertical position, the FCU must not be exposed to any shaking or vibration. Fig. 15: Storing the FCU 40 / BeWa FCU1315 4168086b...

  • Page 48: Putting The Fcu Into Operation

    . This means that there is no oil flow present. 6.1.1 Disconnecting the power supply To remove the power supply, press the catch (1) on the con- nector and then pull (2) the connector out. BeWa FCU1315 4168086b 41 /...
  • Page 49 6 | Putting the FCU into HYDAC FILTER SYSTEMS Fig. 17: Disconnecting the power supply 42 / BeWa FCU1315 4168086b...

  • Page 50: Plug In/Detach Return Hose

    Make sure that the quick-action coupling is firmly seated. Fig. 18: Plug in return hose Put the other end of the return hose into a depressurized con- tainer or tank. Fig. 19: Detach return hose BeWa FCU1315 4168086b 43 /...

  • Page 51: Configuring / Setting Fcu (Powerup)

    DAT.TIM – Setting the date/ time ADRESS - Set bus address DEL.MEM – Deleting the measure- ment report memory M.TIME - Set measuring time CALIB – Selecting the calibration type DFAULT – Reset to default settings 44 / BeWa FCU1315 4168086b...
  • Page 52 CANCEL - Cancel 6 | Putting the FCU into HYDAC FILTER SYSTEMS SAVE – Saving settings / data Tab. 8: PowerUp Menu Press the button to switch to a sub-menu. 44 / BeWa FCU1315 4168086b...
  • Page 53 => year / month / day. The time uses the 24-hour format: => hour / minute. Fig. 20: DAT.TIM – Setting the date/time Use the following buttons to set the date and time: Change the values. Change the position. Confirm the changes. Cancel and back. BeWa FCU1315 4168086b 45 /...
  • Page 54 Fig. 21: ADRESS - Set bus address Use the following buttons to set the address: Change the values. Change the position. Confirm the changes. Cancel and back. The factory setting of the bus address is: 46 / BeWa FCU1315 4168086b...

  • Page 55: Del.mem - Deleting The Measurement Report Memory

    Before deletion, back up all of the measure- ment records on the USB memory stick. Fig. 22: DEL.MEM – Deleting the measurement report memory Push the following buttons for deletion: Confirm the changes. Cancel and back. BeWa FCU1315 4168086b 47 /...

  • Page 56: M.time - Set Measuring Time

    Fig. 23: M.TIME - Set measuring time Use the following buttons to set the duration of the measure- ment: Change the values. Change the position. Confirm the changes. Cancel and back. The factory setting is: 48 / BeWa FCU1315 4168086b...

  • Page 57: Calib - Selecting The Calibration Type

    – The calibration type ISO.SAE is based on ISO4406 / SAE. – The calibration type ISO.NAS is based on ISO4406 / NAS. Fig. 24: CALIB - Calibration selection Use the following buttons: Change the values. Confirm the changes. Cancel and back. BeWa FCU1315 4168086b 49 /...

  • Page 58: Dfault - Reset To Default Settings

    Reset the FCU to the factory settings under DFAULT. The fac- tory settings can be found in chapter Factory settings 53]. Fig. 25: DFAULT - Reset to default settings Use the following buttons: Change the values. Change the position. Confirm the changes. Cancel and back. 50 / BeWa FCU1315 4168086b...

  • Page 59: Cancel - Cancel

    Putting the FCU into CANCEL - Cancel Use CANCEL CANCEL to discard all changes and exit the menu. Fig. 26: CANCEL - Cancel Use the following buttons: Change the position. Confirm the changes. Cancel and back. BeWa FCU1315 4168086b 51 /...

  • Page 60: Save - Saving Settings / Data

    SAVE – Saving settings / data Use SAVE to store all of your changes and exit the menu. Fig. 27: SAVE – Saving settings / data Use the following buttons: Change the position. Confirm the changes. Cancel and back. 52 / BeWa FCU1315 4168086b...

  • Page 61: Factory Settings

    CALIB – Selecting the calibra- tion type Bluetooth 0000 Connecting/Linking the FCU via Bluetooth Code 109] Tab. 9: Factory settings The names of the measurement locations as well as all other settings are not affected by the reset. BeWa FCU1315 4168086b 53 /...

  • Page 62: Connecting The Equipotential Bonding

    The permissible types of diesel have a low conductivity. This means that static charges can come about during flows through tubes or pipes which, in the event of an uncontrolled electrostatic discharges can become an ignition source for ex- plosive mixtures. 54 / BeWa FCU1315 4168086b...
  • Page 63 6.5. Selecting the measurement location Select the measurement location so that the sample measured comes from a turbulent location, with a good flow. For exam- ple: on a pipe bend (A). This ensures that a typical sample is analyzed. BeWa FCU1315 4168086b 55 /...
  • Page 64 If the FCU is installed near the measurement point (B), avoid delayed measurement results and sedimentation (particle de- posits in the line). While installing the inlet hose INLET, make sure that no siphon (C) results. 56 / BeWa FCU1315 4168086b...
  • Page 65 Display of ISO, SAE/NAS, FLOW, DRIVE with key- board Water saturation display Fluid temperature display ON / OFF switch for the internal pump 3-pole connection for 24 V DC supply voltage Data interface DATA Connection OUTLET BeWa FCU1315 4168086b 57 / Connection INLET...
  • Page 66 USB interface with cover HYDAC FILTER SYSTEMS Operation | BeWa FCU1315 4168086b 57 /...
  • Page 67 HYDAC FILTER SYSTEMS Socket for connecting the voltage equalizing cable Voltage equalizing cable Fastener for the OUTLET connection when the case is closed Holding-down device Bag for hoses and accessories Bluetooth interface 58 / BeWa FCU1315 4168086b...
  • Page 68 Indicates the respective Measured variable measured variable pre- sented in the display, e.g.: Indicates the respective Service variable service variable presented in the display, e.g.: BeWa FCU1315 4168086b 59 /...
  • Page 69 Cancel (no values changed). Change values at the lowest levels (If you are at the lowest menu level, the display will flash). Scroll through the display. Scroll through the menu. Select positions. Tab. 10: Keyboard overview 60 / BeWa FCU1315 4168086b...
  • Page 70 See also ! Finding / rectifying errors 131] Scrolling through the display Depending on the selected type of calibration ( in the Power Up menu you can scroll through the following dis- plays using the keys BeWa FCU1315 4168086b 61 /...
  • Page 71 The following displays are available: Display Description 3-digit ISO code SAE Class A SAE Class B SAE Class C SAE Class D SAE Max. Flow status LED current in % Tab. 11: Displays with ISO.SAE 62 / BeWa FCU1315 4168086b...
  • Page 72 Display Description 3-digit ISO code NAS 2-5 µm channel NAS 5-15 µm channel NAS 15-25 µm channel NAS > 25 µm channel NAS Max. LED current in % Flow status Tab. 12: Displays with ISO.NAS BeWa FCU1315 4168086b 63 /...
  • Page 73 19.3% water saturation 3.5. Measured variable – Temperature The integrated AquaSensor continuously measures the fluid temperature. The output as Celsius °C or Fahrenheit °F can be set under . Example: Temperature = 37.8 °C 64 / BeWa FCU1315 4168086b...
  • Page 74 Flow contains the display indicating whether the flow is in the permissible range. Example: Flow rate = OK 4.2. Service variable - Drive Display of the light source efficiency (1-100%) with which the ContaminationUnit currently works. Example: Light source effi- ciency = 42% BeWa FCU1315 4168086b 65 /...
  • Page 75 ED.MPNT – Change name of mea- surement point TP.UNIT - Set temperature unit CANCEL - Cancel SAVE – Saving settings / data Tab. 13: Measuring Menu 66 / BeWa FCU1315 4168086b Press the button to switch to a sub-menu.
  • Page 76 HYDAC FILTER SYSTEMS 66 / BeWa FCU1315 4168086b...
  • Page 77 Fig. 30: RECORD – Record measurements Use the following buttons: Change the values. Change the position. Confirm the changes. Cancel and back. Fig. 31: MPNT - xx BeWa FCU1315 4168086b 67 /...
  • Page 78 Select STP.STA to create a new measurement report file in the internal measurement report memory under a new measure- ment point designation. Confirm with the button, after which the display will jump to . Confirm once more by pressing the key. 68 / BeWa FCU1315 4168086b...
  • Page 79 HYDAC FILTER SYSTEMS Operation | Fig. 33: Restarting the STP.STA - measurement report Use the following buttons: Change the values. Change the position. Confirm the changes. Cancel and back. BeWa FCU1315 4168086b 69 /...
  • Page 80 Check the measurement report data memory regularly (depending on frequency of use) for free memory space. Fig. 34: MEMORY – Displaying the free measurement report memory Use the following buttons: Confirm the changes. Cancel and back. 70 / BeWa FCU1315 4168086b...
  • Page 81 Example: TEST01, EXCA- VATOR, CRANE02, etc. Fig. 35: Changing the ED.MPNT - measurement point designation Push the following buttons for deletion: Change the values. Change the position. Confirm the changes. Cancel and back. BeWa FCU1315 4168086b 71 /...
  • Page 82 The empty space is located between 9 and A and can be ad- justed only from the 6th position to the left. This means it is possible to enter a measurement point designation with less than six characters. 72 / BeWa FCU1315 4168086b...
  • Page 83 You have the choice between degrees Celsius °C and de- grees Fahrenheit °F. Fig. 36: TPUNIT – Setting the temperature unit Use the following buttons: Change the values. Change the position. Confirm the changes. Cancel and back. Fig. 37: TPUNIT – setting degrees Celsius BeWa FCU1315 4168086b 73 /...
  • Page 84 HYDAC FILTER SYSTEMS Change the position. Confirm the changes. Cancel and back. 74 / BeWa FCU1315 4168086b...
  • Page 85 HYDAC FILTER SYSTEMS Operation | CANCEL - Cancel Use CANCEL CANCEL to discard all changes and exit the menu. Fig. 38: CANCEL - Cancel Use the following buttons: Change the position. Confirm the changes. Cancel and back. BeWa FCU1315 4168086b 75 /...
  • Page 86 SAVE – Saving settings / data Use SAVE to store all of your changes and exit the menu. Fig. 39: SAVE – Saving settings / data Use the following buttons: Change the position. Confirm the changes. Cancel and back. 76 / BeWa FCU1315 4168086b...
  • Page 87 14 … 650 psi hydraulic flu- ids Measuring in the range 15 … 345 bar 5 to 345 bar / 217 to 5000 psi with 217 … 5000 Tab. 14: Selecting the operating mode / measurement method BeWa FCU1315 4168086b 77 /...
  • Page 88 ! Measuring from unpressurized containers Measuring from unpressurized containers To measure permissible oil or diesel fuel from depressurized containers, proceed as follows: Required hoses: -Return hose -Suction tube (A) or suction hose (B) + hose adapter 78 / BeWa FCU1315 4168086b...
  • Page 89 HYDAC FILTER SYSTEMS Operation | Fig. 40: Operating mode - Measurement at 0 bar with suction tube (A) BeWa FCU1315 4168086b 79 /...
  • Page 90 For an initial test without priming the FCU and hoses, you need ≥ 300 ml of fluid. Make sure that the following sequence is observed: You have performed all of the steps listed in chapter ✓ Putting the FCU into operation 41]. 80 / BeWa FCU1315 4168086b...
  • Page 91 INLET of theFCU. Place the other end of the suction hose (color: clear transparent) into a depressurized container. ⇨ This completes the hydraulic installation. Switch on the internal pump. ⇨ The FCU will start with the measurement. BeWa FCU1315 4168086b 81 /...
  • Page 92 Never seal the connection OUTLET. u Put the free end of the OUTLET return hose into an un- pressurized container. u When operating, always observe the permissible operating pressure. Required hoses: -Return hose -High-pressure hose 82 / BeWa FCU1315 4168086b...
  • Page 93 45 bar / 650 psi, then use the high- pressure adapter. Connect the entry hose (color: black) with the INLET connection of the FCU (1). Rotate the measurement coupling clockwise (2) to the connection and tighten it by hand. BeWa FCU1315 4168086b 83 /...
  • Page 94 Connect the other end of the INLET pressure hose to the measurement point of the system. Switch on the internal pump. ⇨ The hydraulic installation of the FCU is complete. The FCU will start with the measurement. 84 / BeWa FCU1315 4168086b...
  • Page 95 Never seal the connection OUTLET. u Put the free end of the OUTLET return hose into an un- pressurized container. u When operating, always observe the permissible operating pressure. Required hoses: -Return hose -High-pressure hose BeWa FCU1315 4168086b 85 /...
  • Page 96 0 … 16 bar / 0 … 232 psi. WARNING! If the pressure is greater than 16 bar / 232 psi, then a measurement is not permitted. 86 / BeWa FCU1315 4168086b...
  • Page 97 Connect the other end of the INLET pressure hose to the measurement point of the system. Switch on the internal pump. ⇨ The hydraulic installation of the FCU is complete. The FCU will start with the measurement. BeWa FCU1315 4168086b 87 /...
  • Page 98 Never seal the connection OUTLET. u Put the free end of the OUTLET return hose into an un- pressurized container. u When operating, always observe the permissible operating pressure. Required hoses / Return hose adapters: High-pressure hose High-pressure adapter 88 / BeWa FCU1315 4168086b...
  • Page 99 15 … 345 bar / 217 … 5000 psi. WARNING! If the pressure is greater than 345 bar / 5000 psi, abort the measurement attempt. Screw the high-pressure adapter onto the INLET con- nection of the FCU. BeWa FCU1315 4168086b 89 /...
  • Page 100 Connect the other end of the INLET pressure hose to the measurement point of the system. Switch on the internal pump. ⇨ The hydraulic installation of the FCU is complete. The FCU will start with the measurement. 90 / BeWa FCU1315 4168086b...
  • Page 101 2. After the set measurement time, the result is shown on the display, and the status LED lights up green perma- nently. 3. Switch the pump off after 4 minutes. ⇨ The measurement is complete. BeWa FCU1315 4168086b 91 /...
  • Page 102 To restart or reset the FCU, remove the power supply to the FCU for 10 seconds. Press the catch (1) on the connector and then pull (2) the con- nector out. Insert the connector into the socket until it audibly snaps in. 92 / BeWa FCU1315 4168086b...
  • Page 103 With the locking pin (2), the BatteryPack (1) is held securely in the mounting rails (3) during transport. Fig. 45: BatteryPack overview BatteryPack Indexing plunger Mounting rails For operation with the BatteryPack, fit the connector into the socket labeled DC IN of the FCU. BeWa FCU1315 4168086b 93 /...
  • Page 104 HYDAC FILTER SYSTEMS Fig. 46: BatteryPack in operation 94 / BeWa FCU1315 4168086b...
  • Page 105 Guide the BatteryPack down to the lower stop in the guide rails (2). Release the locking pin (3). A spring will return the lock- ing pin to its original position, thus securing the Battery- Pack. Check the BatteryPack is sufficiently tight/secured. BeWa FCU1315 4168086b 95 /...
  • Page 106 HYDAC FILTER SYSTEMS Insert the connector into the socket on the BatteryPack. ⇨ The BatteryPack is securely stored and ready for trans- portation or operation. 96 / BeWa FCU1315 4168086b...
  • Page 107 Pull the locking pin out to unlock the BatteryPack (1). Slide the BatteryPack upwards (2). Pull the BatteryPack up and out of the mounting rails. Then insert the connector back into the socket on the BatteryPack. ⇨ The BatteryPack is removed from the FCU. BeWa FCU1315 4168086b 97 /...
  • Page 108 Extracting measurement re- ports via DATA interface USB interface Extracting / copying measure- ment reports via USB interface 102] Bluetooth interface Measurement reports via Blue- tooth interface 108] Tab. 15: Extracting the measured value memory 98 / BeWa FCU1315 4168086b...
  • Page 109 Not connected Not connected Not connected Shield The HSI interface has connection plug M12x1, 5-pole, in ac- cordance with DIN VDE 0627. Fig. 47: 5-pole connec- tion Tab. 16: Pins used on the interface, 5-pole BeWa FCU1315 4168086b 99 /...
  • Page 110 HYDAC FILTER SYSTEMS Connecting the FCU with CSI-B-2 The FCU can be connected to a PC using the CSI-B-2 kit. Fig. 48: FCU <-> CSI-B-2 100 / BeWa FCU1315 4168086b...
  • Page 111 - HMG 510 (with firmware version 2, release 15 or higher) - HMG 3000 (with firmware version 2, release 1 or higher) - HMG 4000 See the operating instructions for the HMG for further details. Fig. 49: FCU<->HMG BeWa FCU1315 4168086b 101 /...
  • Page 112 FCU c o m m u n i - c a t e s d i r e c t l y w i t h t h e microprocessor. This 102 / BeWa FCU1315 4168086b...
  • Page 113 PC/operating system combinations. HYDAC accepts no guarantee or liability for the functionality and compatibility of the USB mem- ory stick with your system. We do not offer sup- port or replacements in this case. BeWa FCU1315 4168086b 103 /...
  • Page 114 You can see the number of the measurement records to be copied in the left display (example: 339) You can detect the number of records in the right display (example: 4). 104 / BeWa FCU1315 4168086b...
  • Page 115 5. Remove the USB memory stick from the USB socket. 6. Close the cover to the USB socket (1) by turning it clock- wise (2). ⇨ The measurement reports from the internal measured data memory were copied to the USB memory stick. BeWa FCU1315 4168086b 105 /...
  • Page 116 Insert the USB stick in your PC and reformat it. Put the USB stick back in the USB socket of the FCU. The download will start automatically. -> If the error recurs -> go to step 7. 106 / BeWa FCU1315 4168086b...
  • Page 117 Put the USB stick back in the USB socket of the FCU. The download will start automatically. -> If the error recurs -> go to step 10. -> If the error does not recur -> go to step 11. Contact the HYDAC Service Department. 106 / BeWa FCU1315 4168086b...
  • Page 118 HYDAC FILTER SYSTEMS Operation | Description The download has been successfully completed. BeWa FCU1315 4168086b 107 /...
  • Page 119 Class 3 a maximum power of 1 mW or 0 dBm is sufficient for a 10 m area outdoors. This distance is strongly dependent on disruptions and obstacles in the vicinity. Fig. 50: Bluetooth interface 108 / BeWa FCU1315 4168086b...
  • Page 120 There are a multitude of Bluetooth modules and software driv- ers on the market that do not completely fulfill the specifica- tions of IEEEE 802.15. The Bluetooth Code/Password for connecting pairs = 0000 Tab. 17: Bluetooth Code/Password BeWa FCU1315 4168086b 109 /...
  • Page 121 – After a copying (download) of the measurement reports to the USB memory stick For each new record, the number on the counter is increased by one. _ DD Incremental number _ 21 _ 22 110 / BeWa FCU1315 4168086b...
  • Page 122 HYDAC FILTER SYSTEMS Operation | _ DD . Incremental number _ 08 _ 23 . 028 Tab. 18: Example: Measurement report file names BeWa FCU1315 4168086b 111 /...
  • Page 123 Details regarding the "State" column can be found in the 131] chapter. Find- ing / rectifying errors The values for SAE A-D or NAS 2-25 as well as the tempera- ture units are defined by the FCU settings. 112 / BeWa FCU1315 4168086b...
  • Page 124 Text conversion assistant - step 1 of 3 Separated Continue > 3. The Text Conversion Wizard appears. 4. Text Conversion Wizard – Step 1 of 3. Check the settings. Confirm the window by pressing the "Next >" button. BeWa FCU1315 4168086b 113 /...
  • Page 125 Check the settings. Confirm the window by pressing the "Next >" button. Text conversion assistant - step 3 of 3 Standard Other 6. Text Conversion Wizard – Step 3 of 3. Press the "Next" button. 114 / BeWa FCU1315 4168086b...
  • Page 126 Text conversion assistant - step 3 of 3 Data format of the columns Standard Finish 8. Click on the "Finish" button, to complete the import of the measurement data. ⇨ The decimal points will now be presented correctly. BeWa FCU1315 4168086b 115 /...
  • Page 127 The link for the download can be found on the homepage un- der www.hydac.com. You can obtain FluMoS professional as an accessory for an additional charge. See chapter Finding accessories 141]. You can get FluMoS mobile for your Android mobile device on the Google Play Store. 116 / BeWa FCU1315 4168086b...
  • Page 128 Check all previously loosened screwed fittings to see that they have been properly secured. 8.1. Maintenance table Additional infor- mation FCU flushing Cleaning the 8.4. Cleaning/ chang- ing the strainer 8.4. Cleaning / chang- ing the flow con- trol valve BeWa FCU1315 4168086b 117 / Calibrating FCU...
  • Page 129 HYDAC FILTER SYSTEMS Performing maintenance BeWa FCU1315 4168086b 117 /...
  • Page 130 To check/clean the suction strainer, proceed as follows: Remove all of the hydraulic and electrical connections to ✓ the FCU. Loosen the INLET connector with a wrench ( = 19 mm) by turning it counterclockwise. 118 / BeWa FCU1315 4168086b...
  • Page 131 Clean the suction screen by blowing it out with com- pressed air. 6. Before reassembly, check that the sealing ring for the connector is undamaged. Replace it if necessary. 7. Moisten the sealing ring (C) with fluid before screwing it into place. BeWa FCU1315 4168086b 119 /...
  • Page 132 Using a wrench ( = 19 mm) to tighten the INLET con- nector by turning it clockwise. Tighten the connector with a torque of 25 Nm. ⇨ The replacement / cleaning of the suction strainer is com- plete. 120 / BeWa FCU1315 4168086b...
  • Page 133 Calibrate the FCU in accordance with ISO 9000 for device measurement. We recommend a recalibration of the FCU at least every 3 years. For calibration, contact HYDAC Service; the locations in your area can be found on our homepage under www.hydac.com. BeWa FCU1315 4168086b 121 /...
  • Page 134 Clean this strainer (B) in the high-pressure adapter at least ev- ery six months, or more frequently if heavy soiling makes it necessary. Fig. 54: Cleaning / changing the strainer in the high pressure adapter Test point 122 / BeWa FCU1315 4168086b...
  • Page 135 Replace it/them if necessary. 5. Screw in the coupling (A) in clockwise direction and tighten it to 25 Nm. ⇨ The cleaning / replacement of the strainer is complete. The high-pressure adapter is ready for operation. BeWa FCU1315 4168086b 123 /...
  • Page 136 Fig. 55: Cleaning / changing the flow control valve in the high pressure adapter Test point Strainer Flow control valve Screw connection 124 / BeWa FCU1315 4168086b...
  • Page 137 7. Then check the sealing ring on the coupling (A) for dam- age. Replace it if necessary. 8. Turn the coupling (A) in a clockwise direction and tighten to 25 Nm. BeWa FCU1315 4168086b 125 /...
  • Page 138 8 | Performing HYDAC FILTER SYSTEMS ⇨ The cleaning / replacement of the flow control valve is complete. The high-pressure adapter is ready for opera- tion. 126 / BeWa FCU1315 4168086b...
  • Page 139 55°C / 131°F. u Never flush the FCU with universal thinners or other de- greasing fluids. Flush the FCU as described below: 1. Put approx. 0.5 liters of filtered oil into a clean container. BeWa FCU1315 4168086b 127 /...
  • Page 140 Mount the suction hose on the INLET connection of the FCU. Place the suction hose into the reservoir with filtered fluid. Use the switch on the FCU to turn its pump on. 128 / BeWa FCU1315 4168086b...
  • Page 141 These values are not correct, but nonetheless should drop during the flushing procedure. Once the 0.5 liters have been sucked up, switch off the pump. ⇨ The FCU flushing procedure is complete. The FCU is ready for operation. BeWa FCU1315 4168086b 129 /...
  • Page 142 NOTICE HYDAC FILTER SYSTEMS Chemical or abrasive cleaning agents The operating interface will be damaged/destroyed 9.2. Cleaning the FCU Clean the control panel and the case with a clean, moist cloth. u Use only water. 130 / BeWa FCU1315 4168086b...
  • Page 143 The sensor or equipment is faulty. Contact the HYDAC Service Department. Tab. 19: Error codes in the measurement report The following malfunctions are output in the display and via the flash code of the status LED. BeWa FCU1315 4168086b 131 /...
  • Page 144 HYDAC FILTER SYSTEMS Finding / rectifying errors Possible causes Status Display Error code LED: Off Check the power supply to the FCU. Status display Contact the HYDAC LED: Service Department. Display: function Error code: - BeWa FCU1315 4168086b 131 /...
  • Page 145 Status W a i t f o r f e w rate. measurement cycles until The FCU is in an measured values are LED: undefined state. again shown. Display: Error code: 2 132 / BeWa FCU1315 4168086b...
  • Page 146 LED: Red The FCU is above its Filter the oil to improve 10 | Finding / rectifying HYDAC FILTER SYSTEMS range of measurement its cleanliness. > ISO 25/24/23. 132 / BeWa FCU1315 4168086b...
  • Page 147 HYDAC FILTER SYSTEMS Finding / rectifying errors BeWa FCU1315 4168086b 133 /...
  • Page 148 Error code: 3 LED: Red The contamination Restart the unit. See sensor Restart- Status LED: is causing a moderate ing/resetting er- ror. If the fault recurs, contact Display: HY- DAC service department. Error code: 3 BeWa FCU1315 4168086b 133 /...
  • Page 149 T h e c o n t a m i n a t i o n Restart the unit. See HYDAC FILTER SYSTEMS Finding / rectifying errors sensor is causing a Restart- ing/resetting Status LED moderate er- ror. BeWa FCU1315 4168086b 133 /...
  • Page 150 Display: Error code: 2 LED: Red No AquaSensor is con- Restart the unit. See Restart- ing/resetting Status LED: nected. If the fault recurs, contact HY- DAC service department. Display: 134 / BeWa FCU1315 4168086b...
  • Page 151 10 | Finding / rectifying HYDAC FILTER SYSTEMS Error code: 3 134 / BeWa FCU1315 4168086b...
  • Page 152 If the fault recurs, contact HY- DAC service department. Display: Error code: 3 LED: Red The FCU has a Restart the unit. See moderate fault. Restart- ing/resetting Status LED If the fault recurs, contact HY- DAC service department. BeWa FCU1315 4168086b 135 /...
  • Page 153 Solution Possible causes Status Display Error code Display: Error code: 3 LED: Red The FCU has a major Contact the HYDAC Service fault. Status LED Department. Display: Error code: 3 Tab. 20: List of disruptions/errors 136 / BeWa FCU1315 4168086b...
  • Page 154 HYDAC FILTER SYSTEMS Finding / rectifying errors See also ! Restarting/resetting BeWa FCU1315 4168086b 137 /...
  • Page 155 – Dispose of the fluid / operating medium that has been drained in an environmentally friendly manner. – After dismantling the product and separating its various materials into categories, dispose of all parts in an envi- ronmentally friendly manner. 138 / BeWa FCU1315 4168086b...
  • Page 156 Length = 0.3 Return hose, open 34915 end, transparent, length = 2 m Suction strainer, 400 µm 27847 (for INLET port) Seal ring for 60775 measurement point union INLET (Ø 21 mm, according to DIN3869) BeWa FCU1315 4168086b 139 /...
  • Page 157 High-pressure 33645 HYDAC FILTER SYSTEMS Attachment | adapter, complete BeWa FCU1315 4168086b 139 /...
  • Page 158 Flow control valve for 71038 high pressure adapter Cover seal for case 34554 33356 Attachable bag for hoses, cables and accessories Document bag 33771 Operating and 33713 Maintenance Instructions (this document) Quick start manual 35465 140 / BeWa FCU1315 4168086b...
  • Page 159 Power adapter (without 60599 12 | HYDAC FILTER SYSTEMS con- nector cable) Primary: 100-240 V AC Secondary: 24 V DC, 5A, Cable with 3-pole connec- tor, Length = 1.6 m 140 / BeWa FCU1315 4168086b...
  • Page 160 = 1.5 m 33062 12V/24 V DC cable with uni- versal plug, including 8A fuse, Length = 10 m 35241 12V/24 V DC cable with uni- versal plug, including 8A fuse, Length = 1 m BeWa FCU1315 4168086b 141 /...
  • Page 161 Fuse 8 A for universal plug 60528 HYDAC FILTER SYSTEMS Attachment | (Ø 6 x 25 mm, according to DIN 72581) BeWa FCU1315 4168086b 141 /...
  • Page 162 Connection cable, screened, with 5-way elbow female connector, open ca- ble end, length 2 m (ZBE 08S-02) 60194 Connection cable, screened, with 5-way elbow female connector, open ca- ble end, length 5 m (ZBE 08S-05) 142 / BeWa FCU1315 4168086b...
  • Page 163 60231 Connection cable, 12 | HYDAC FILTER SYSTEMS screened, with 5-way elbow female connector, open ca- ble end, length 10 m (ZBE 08S-10) 142 / BeWa FCU1315 4168086b...
  • Page 164 Connection cable with 5- pole female connector <-> 5-pole male connector, Length 3 m (ZBE 30-03) 60408 Connection cable with 5- pole female connector <-> 5-pole male connector, Length 5 m (ZBE 30-05) Tab. 22: Finding accessories BeWa FCU1315 4168086b 143 /...
  • Page 165 Lehig Valley, PA 118002-2050 Phone: +1 610 231 0100 Fax: +1 610 231 0445 E-mail: sales@hydacusa.com Homepage: www.hydacusa.com Tab. 24: Customer service USA HYDAC PTY LTD 109 Dohertys Road, P.O. Box 224 3025 Altona North Australia 144 / BeWa FCU1315 4168086b...
  • Page 166 Phone: +61 392 728 900 12 | HYDAC FILTER SYSTEMS Fax: +61 393 698 912 E-mail: info@hydac.com.au 144 / BeWa FCU1315 4168086b...
  • Page 167 Homepage www.hydac.com.br Tab. 26: Customer Service Brazil 12.3. EC declaration of conformity The CE declaration of conformity can be found in the Technical Documentation that is part of the scope of delivery for the product. BeWa FCU1315 4168086b 145 /...
  • Page 168 Code ..................Fig. 9 Dimensions..................... Fig. Hydraulic ..circuit ................Fig. Opening the FCU ..case ..............Fig. Closing the FCU ..case ..............Fig. Hydraulic ..circuit ................Fig. Transporting the ..FCU ..............146 / BeWa FCU1315 4168086b...
  • Page 169 DAT.TIM – Setting the date/ ..time ............ Fig. ADRESS - Set bus ..address ............Fig. DEL.MEM – Deleting the measurement report ..memory....Fig. M.TIME - Set measuring ..time............Fig. CALIB - Calibration ..selection ............146 / BeWa FCU1315 4168086b...

  • Page 170: Data

    Changing the ED.MPNT - measurement point ..designation ....Fig. TPUNIT – Setting the temperature ..unit ..........Fig. TPUNIT – setting degrees ..Celsius ............Fig. CANCEL - ..Cancel................Fig. SAVE – Saving settings / ..data............. BeWa FCU1315 4168086b 147 /...
  • Page 171 Operating mode - Measurement at 15 … 345 ..bar....... Fig. BatteryPack ..overview ................Fig. BatteryPack in ..operation ..............Fig. 5-pole ..connection ................Fig. FCU <-> CSI- ..B-2 ................. Fig. FCU<- ..>HMG ..................BeWa FCU1315 4168086b 147 /...
  • Page 172 View of measurement report in Excel............Fig. High-pressure adapter................Fig. Cleaning / changing the strainer in the high pressure adapter ....Fig. Cleaning / changing the flow control valve in the high pressure adapter . 148 / BeWa FCU1315 4168086b...
  • Page 173 Table of HYDAC FILTER SYSTEMS 148 / BeWa FCU1315 4168086b...
  • Page 174 Tab. Factory .... settings ................Tab. Keyboard .... overview ............... Tab. Displays with .... ISO.SAE ..............Tab. Displays with .... ISO.NAS ..............Tab. Measuring .... Menu................Tab. Selecting the operating mode / measurement .... method....BeWa FCU1315 4168086b 149 /...
  • Page 175 Error codes in the measurement .... report........Tab. List of disruptions/ .... errors ............... Tab. Locating spare .... parts ..............Tab. Finding .... accessories..............Tab. Customer service in .... Germany ............Tab. Customer service .... USA ..............BeWa FCU1315 4168086b 149 /...
  • Page 176 Index of HYDAC FILTER SYSTEMS Tab. Customer Service ........ Australia ........Tab. Customer Service ........ Brazil ........... 150 / BeWa FCU1315 4168086b...
  • Page 177 High-pressure adapter Is the range in which the viscosity of Adapter required for measurement a pressurized fluid meets the re- with the FCU for pressures of 15 - quirements that have been set. 345 bar. BeWa FCU1315 4168086b 151 /...

  • Page 178: Duty

    Inde HYDAC FILTER SYSTEMS exclusion of liability Flash point Hotline Index Bluetooth Code Bluetooth connection Branches CALIB ISO.NAS ISO.SAE Cooling-down phase 21D decommissioning DFAULT disposal Downtime Duty cycle equipotential bonding cable 152 / BeWa FCU1315 4168086b equipotential bonding...
  • Page 179 HYDAC FILTER SYSTEMS Imprint Intended use Intermittent duty Load dump manufacturer Measuring menu CANCEL 51, 75 ED.MPNT 68, 71 M.TIME MEMORY MPNT RECORD SAVE 52, 76 STP.STA Periodic intermittent duty Person authorized with the documenta- tion PowerUp 152 / BeWa FCU1315 4168086b...

  • Page 180: Menu

    HYDAC FILTER SYSTEMS Inde ADRESS CALIB CANCEL 51, 75 DAT.TIM DEL.MEM DFAULT M.TIME Menu SAVE 52, 76 Service Servicepartners Support Terms and Conditions Terms of Delivery Useful life Warranty Water saturation BeWa FCU1315 4168086b 153 /...
  • Page 181 HYDAC FILTER SYSTEMS Inde BeWa FCU1315 4168086b 153 /...
  • Page 182 HYDAC FILTER SYSTEMS Inde BeWa FCU1315 4168086b 153 /...
  • Page 183 HYDAC FILTER SYSTEMS Inde BeWa FCU1315 4168086b 153 /...
  • Page 184 HYDAC FILTER SYSTEMS Inde BeWa FCU1315 4168086b 153 /...
  • Page 185 •••t ,1t FILTER SYSTEMS HYDAC FILTER SYSTEMS Inde BeWa FCU1315 4168086b 153 /...

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