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Summary of Contents for HYDAC FILTER SYSTEMS FMM-P-L
- Page 1 FMM-P-L FluidMonitoring Module Installation and Maintenance Instructions English (translation of original instructions) Documentation no.: 3874982a (Valid from series no.: 0002S01827N0000401)
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Page 2: Imprint
These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. All details are subject to technical modifications. Technical specifications are subject to change without notice. FMM-P-L Page 2 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 3: Table Of Contents
Checking the scope of delivery ..............15 FMM Features....................15 Components ....................16 Dimensions....................17 Hydraulic diagram..................17 Attaching the FMMP mechanically ............18 FMM hydraulic installation .................19 Connecting FMM with the hydraulic system ..........21 Error messages / Troubleshooting............22 FMM-P-L Page 3 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... - Page 4 Changing the filter element................23 Decommissioning the FMM................24 Disposing of the FMM.................24 Contact / Service..................25 Spare Parts and Accessories..............26 Spare parts ....................26 Accessories ....................27 Technical details ..................28 Model Code....................29 Index ......................30 FMM-P-L Page 4 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12...
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Page 5: Preface
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GmbH. You'll find this under www.hydac.com -> General terms and conditions. FMM-P-L... -
Page 6: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. FMM-P-L Page 6 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 7: Safety Information And Instructions
Observe these instructions and act with particular caution in such cases. Pass all safety information and instructions on to other users. General hazard Danger due to operating pressure Risk of burns due to hot surfaces FMM-P-L Page 7 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 8: Signal Words And Their Meaning In The Safety Information And Instructions
Warning instructions listed before an activity are laid out as follows: SIGNAL WORD Type and source of danger HAZARD SYMBOL Consequence of the danger Measures to avert danger ► FMM-P-L Page 8 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 9: Observe Regulatory Information
Skydrol, Fryquel, Hyjet). Proper or designated use of the product extends to the following: observing all instructions contained in the operating manual. performing inspection and maintenance work. FMM-P-L Page 9 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 10: Improper Use Or Use Deviating From Intended Use
Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the module. -
Page 11: Qualifications Of Personnel / Target Group
Specialist personnel: such persons with corresponding specialist training and several years work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. FMM-P-L Page 11 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... - Page 12 Knowledge about contamination due to solids and water Proper and environmentally- Disposal Specialist personnel friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse FMM-P-L Page 12 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12...
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Page 13: Unpacking The Fmm
-> Description Model -> Model code; for details, see page 29. -> Part no. -> Serial-no. Date -> Year/week of production and hardware index FMM-P-L Page 13 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... - Page 14 Decoding the model code label Min. INLET press.: -> Minimum operating pressure Max. INLET press.: -> Maximum operating pressure FMM-P-L Page 14 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12...
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Page 15: Checking The Scope Of Delivery
Calibration certificate CS 1000 Additional sensor manual (optional) FMM Features The FluidMonitoring Module FMM-P-L Series combines HYDAC's Condition Monitoring Products ContaminationSensor CS 1000 and AquaSensor AS 1000 in one system. The FMM is used as a robust and stationary system for online measurement of solid particle contamination and water content in hydraulic and lubricant fluids (e.g. -
Page 16: Components
Outlet (OUT), with test connector type 1604 or G ¼ according to ISO 228. Test connection (TP1), test connector type 1604 Test connection (TP2), test connector type 1604 Hydraulic accumulator (option) Filter element (installed) FMM-P-L Page 16 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 17: Dimensions
The FMM has the following dimensions, depending on the version and additional sensor: Hydraulic diagram The FMM has the following hydraulic diagram, depending on the version and additional sensor: FMM-P-L Page 17 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 18: Attaching The Fmmp Mechanically
Fastening can be carried out by means of the four holes in the connection stock with four M6 screws in accordance with ISO 4762 (minimum length 80 mm). FMM-P-L Page 18 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 19: Fmm Hydraulic Installation
(IN) and one at the outlet (OUT) port, as well as at the two testing points (TP1 / TP2). If the hydraulic connection is done via the connector thread G 1/4 according to ISO 228, the test connectors must be removed. FMM-P-L Page 19 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... - Page 20 FMM hydraulic installation FMM-P-L Page 20 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12...
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Page 21: Connecting Fmm With The Hydraulic System
Use an internal Ø ≤ 4mm for the measurement line to prevent particle deposit. Connect the other end of the measurement line to the measurement point. The hydraulic installation of the FMM is now complete. FMM-P-L Page 21 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 22: Error Messages / Troubleshooting
For other error messages, please refer to your CS1000 operating and maintenance instructions. A PC with an installed PDF display program is required for displaying the CS1000 operation and maintenance instructions on the CD-ROM. FMM-P-L Page 22 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 23: Performing Maintenance
The hydraulic system must be depressurized ► before performing any work on the hydraulic system. Item Designation O-ring 1077x2.62 Filter element 25 µm O-ring 20x 2 Support ring Ø 20 Screw plug FMM-P-L Page 23 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 24: Decommissioning The Fmm
Disposing of the FMM Dispose of the packaging material in an environmentally friendly manner. After dismantling the module and separating its various materials, dispose of it in an environmentally friendly manner. FMM-P-L Page 24 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 25: Contact / Service
HYDAC SERVICE GMBH Friedrichsthaler Straße 15a, Werk 13 66540 Neunkirchen-Heinitz Germany Telephone: +49 (0) 681 509 883 Telefax: +49 (0) 681 509 324 E-Mail: service@hydac.com FMM-P-L Page 25 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 26: Spare Parts And Accessories
- 2x O-ring, 1x support ring, 1x filter element Filter element replacement kit (EPDM), consisting of: 3523517 - 2x O-ring, 1x support ring, 1x filter element *) available on request FMM-P-L Page 26 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 27: Accessories
Extension cable 5 m, socket plug (female) 5-pole, 6040852 M12x1 / socket plug (male) 5- pole, M12x1 For more spare parts and accessories, please refer to the product documentation. FMM-P-L Page 27 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 28: Technical Details
-40° … 80° C / -40° … 176° F Empty weight ~12.5 kg For further technical details, please refer to the operating and maintenance manuals of the respective component. FMM-P-L Page 28 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 29: Model Code
= Diaphragm accumulator SBO 250-0.075, 40 bar gas pressure (not available in EPDM) Filter = Protective filter, 25 µm Options = Without Modification number = Modification number *) Set up for HydacLab FMM-P-L Page 29 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... -
Page 30: Index
Spare parts............26 Specialist personnel ........11, 12 Storage temperature range ........28 Hazard symbol............7 Hydraulic diagram..........17 Hyjet ............... 9 Transport .............. 12 Troubleshooting............ 22 Imprint ..............2 FMM-P-L Page 30 / 32 en(us) MoWa FMM-P-L 3874982a en-us 2014-12-12.doc 2014-12-12... - Page 32 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 9046 Technical Department Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com Email: filtersystems@hydac.com...
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