Related Manuals for HYDAC FILTER SYSTEMS CMP 43 0-5 Series
Summary of Contents for HYDAC FILTER SYSTEMS CMP 43 0-5 Series
- Page 1 CMP 43x0-5-… ConditionMonitoring Package Installation and Maintenance Instructions English (translation of original instructions) Keep for future reference. Documentation no.: 4191543b...
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Page 2: Imprint
+49 6897 509 1394 E-mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. -
Page 3: Table Of Contents
Content Content Imprint ......................2 Documentation Representative ..............2 Content ......................3 Preface ......................5 Technical Support..................5 Modifications to the Product ................ 5 Warranty ...................... 5 Using the documentation ................6 Safety information ..................7 Signal words and their meaning in the safety information and instructions .................... - Page 4 Content Dimensions ....................21 Hydraulic connection of the CMP .............. 22 Hydraulic connections ................22 Notes on pipes and hoses ................. 23 Connecting the suction port connection - IN .......... 24 Connecting the return port connection - OUT ........25 Electrical connection of the CMP ..............
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Page 5: Preface
Please notify us immediately of any modifications made to the product whether by you or a third party. Warranty For the warranty provided by us, please refer to the terms of delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> Legal information. CMP43x0-5-… en(us) Page 5 / 40 MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc... -
Page 6: Using The Documentation
Preface Using the documentation Note that the method described for locating specific information does not release you from your responsibility of carefully reading all these instructions prior to starting the unit up for the first time and at regular intervals in the future. What do I want to know? I determine which topic I am looking for. -
Page 7: Safety Information
Safety information Safety information The unit was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the unit. -
Page 8: Structure Of The Safety Information And Instructions
Safety information Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger. Warning instructions listed before an activity are laid out as follows: SIGNAL WORD Type and source of danger HAZARD SYMBOL... -
Page 9: Signs Used For Giving Orders
Safety information Signs used for giving orders These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment. Disconnect before working. Follow the operating manual. Others used symbols The following symbols found you in this operation instructions. -
Page 10: Signs Used For The Required Specialist Personnel
Safety information Signs used for the required specialist personnel These symbols show the required training/knowledge for installation work and/or maintenance work. Specialist personnel – Mechanical Only specialist personnel with training as mechanics and the following knowledge: • Safe handling/use of tools •... -
Page 11: Proper/Designated Use
Safety information Proper/designated Use Use the unit only for the application described in the following. The ConditionMonitoring Package CMP is for the continuous monitoring of solid particle contamination in hydraulic systems. Proper or designated use of the product extends to the following: •... -
Page 12: Improper Use Or Use Deviating From Intended Use
Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The owner alone, shall assume any and all associated risk. -
Page 13: Qualifications Of Personnel / Target Group
Safety information Qualifications of personnel / target group Staff who work with the powerpack must be aware of the dangers involved, must be over the age of 14 and must be without any physical impediments in regard to the industrial environment. These operating instructions are intended for: Auxiliary personnel: such persons have been instructed about the product and informed about... -
Page 14: Wear Suitable Clothing
Safety information and substances • Decontamination of contaminants • Knowledge about reuse Wear suitable clothing Loose-fitting clothing increases the risk of being caught or being drawn in on rotating parts, and the risk of getting caught on protruding parts. You can be severely injured or killed. -
Page 15: Unpacking The Unit
Unpacking the unit Unpacking the unit The CMP is inspected for leaks and proper functioning at the factory, then carefully packed for shipment. The connectors are closed off so that no contamination can enter the unit while it is in transit. When receiving and unpacking the unit, check it for damage in transit. -
Page 16: Decoding The Model Code Label
Decoding the model code label Decoding the model code label Details for identifying the power unit can be found on the type labels on the unit and the components. Item -> Description -> Name plate for power unit -> Name plate of electric motor ->... -
Page 17: Checking The Scope Of Delivery
Checking the scope of delivery Checking the scope of delivery Upon receiving the CMP check it for any damage in transit. Do not put the CMP into operation unless it is in perfect condition. Report any damages in transit to the transport company or the responsible agent immediately. Do not put the unit into operation. -
Page 18: Cmp Features
CMP features CMP features The HYDAC ConditionMonitoring Package CMP is used to continuously monitor fluid power systems for solid and/or liquid contaminants. The CMP is equipped with a gear pump which supplies the oil to be analyzed to the MetallicContamination Sensor MCS in which the metallic solid particles (e.g. -
Page 19: Cmp Components
CMP components CMP components Item Designation Electric motor Gear pump Pressure relief valve MetallicContamination Sensor, MCS1000 series Suction screen, 600 µm Suction port (IN) Return port connection (OUT) AquaSensor / HYDACLab (option) Sensor connection box (option) CMP43x0-5-… en(us) Page 19 / 40 MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20... -
Page 20: Hydraulic Diagram
Hydraulic diagram Hydraulic diagram AS / Item Designation Electric motor Gear pump Pressure relief valve MetallicContamination Sensor, MCS1000 series Suction screen, 600 µm Suction port (IN) Return port connection (OUT) AquaSensor / HYDACLab (option) CMP43x0-5-… en(us) Page 20 / 40 MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20... -
Page 21: Dimensions
Dimensions Dimensions All dimensions in mm. CMP43x0-5-… en(us) Page 21 / 40 MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20... -
Page 22: Hydraulic Connection Of The Cmp
Hydraulic connection of the CMP Hydraulic connection of the CMP Hydraulic connections Suction port connection Return port connection CMP43x0-5-… en(us) Page 22 / 40 MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20... -
Page 23: Notes On Pipes And Hoses
Hydraulic connection of the CMP Notes on pipes and hoses In order to keep the pressure loss as low as possible, use as few threaded connections as possible. The pressure loss in a hydraulic line depends upon: • Flow rate •... -
Page 24: Connecting The Suction Port Connection - In
Hydraulic connection of the CMP Connecting the suction port connection - IN NOTICE Overpressure at the suction port connection (IN) The unit will be destroyed Note the maximum permissible pressure on the suction port ► connection IN -0.4 … 4 bar Make the suction-side connection with a flexible hose that is resistant to negative pressure or with pipelines. -
Page 25: Connecting The Return Port Connection - Out
Hydraulic connection of the CMP Connecting the return port connection - OUT NOTICE Return port connection (OUT) closed off The unit will be destroyed Make sure that the return port is always open ► Note the maximum pressure of 0.5 bar at the return port connection ►... -
Page 26: Electrical Connection Of The Cmp
Electrical connection of the CMP Electrical connection of the CMP DANGER Exposed electrical components in the terminal box Danger of fatal injury as a result of electrical voltage Any work involving the electrical system may ► only be done by a properly trained, certified electrician. -
Page 27: Electrical Connection Of The Metalliccontamination Sensor Mcs1000
Electrical connection of the CMP Electrical connection of the MetallicContamination Sensor MCS1000 For more information, refer to the MetallicContamination Sensor operation and maintenance instructions included. Electrical connection of the AquaSensor AS1000 For more information, refer to the AquaSensor operating instructions included. -
Page 28: Starting Up The Cmp
Starting up the CMP Starting up the CMP After you have hydraulically connected the CMP with the whole plant via the IN/OUT port and have also connected the electric motor and the sensor, the CMP is ready for operation. Start the CMP up by switching the voltage supply on. Look for leaks during operation and eliminate them immediately. -
Page 29: Performing Maintenance
Performing maintenance Performing maintenance WARNING Operating pressure Danger of bodily injury The hydraulic system must be depressurized ► before performing any work on the hydraulic system. The prescribed adjustment, maintenance/servicing and inspection work is to be conducted in accordance with the respective schedules. The Unit is to be disconnected from the power supply and protected against being inadvertently switched back on when performing any maintenance, servicing, inspection or repair work. -
Page 30: Clean The Suction Strainer
Performing maintenance Clean the suction strainer NOTICE Suction strainer missing / operating without a suction strainer The unit will be destroyed Never operate the unit without a suction strainer. ► Clean the suction screen regularly. ► A suction strainer is fitted into a piece of pipe of the suction line to protect the pump from coarse contamination. - Page 31 Performing maintenance To replace the suction strainer, proceed as follows: 1. Switch the motor-pump group off. 2. Unscrew the screw plugs (1) with a fork wrench ( = 22 mm) by turning it counterclockwise. 3. Remove the strainer insert (3) and clean it. 4.
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Page 32: Errors And Troubleshooting
Errors and troubleshooting Errors and troubleshooting Error Cause(s) Remedy No flow The pump is conveying in Check the direction of the wrong direction. rotation of the motor, if necessary change the phases in the supply line. Shut-off device outside of Open the shut-off the CMP in the suction or device. -
Page 33: Spare Parts List
Spare parts list Spare parts list Item Part no. Qty Description Material 6198570 Suction strainer fitting with suction strainer 600 µm, complete 6204717 Suction strainer, 600 µm 6033968 Seal ring for the suction strainer MetallicContamination Sensor MCS1000 Motor pump assembly HYDACLab HLB1400 AquaSensor AS1000 * = on request... -
Page 34: Technical Data
Technical data Technical data General data Permitted fluid temperature range 0 to 60 °C / 32 to 140 °F Permitted ambient temperature -20 to 60 °C / -4 to 140 °F range Permitted storage temperature -40 to 80 °C / -40 to 176 °F range Permitted relative humidity max. - Page 35 Technical data Electrical data CSM4xxx-5-x-W/N/X60/O60 Voltage (delta circuit) 230 V, 50 Hz, 3 Ph 265 V, 60 Hz, 3 Ph Voltage (Star (Y-) connection) 400 V, 50 Hz, 3 Ph 460 V, 60 Hz, 3 Ph 1.84 A / 1.06 1.84 A / 1.06 Current consumption...
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Page 36: Appendix
Appendix Appendix Customer Service / Service Address HYDAC SYSTEMS & SERVICE GMBH Friedrichsthaler Straße 15, Werk 13 66453 Neunkirchen Germany Phone: +49 681 509 883 Fax: +49 681 509 324 E-mail: service@hydac.com CMP43x0-5-… en(us) Page 36 / 40 MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20... -
Page 37: Model Code
Customer Service / Service Address Model code 0 - 5 - 0 -000 Type CMP = ConditionMonitoring Package Version = MCS 1000 Series Particle size / sensor cross-section = Particle >70 µm / ¼" = Particle > 100 µm / ½" = Particle >... -
Page 38: Index
Customer Service / Service Address Index IN 19, 20, 22, 24, 28, 34 INLET ............. 16, 23 installation ..........10, 13, 27 Internal pipe diameter .......... 23 IP 35 Accessories ............33 IP class ..............35 accident prevention ..........10 ISO ............... - Page 39 Customer Service / Service Address TCP/IP ..............37 Transport .............. 13 troubleshooting ............. 32 Weight ............16, 34 Troubleshooting ............ 13 CMP43x0-5-… en(us) Page 39 / 40 MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20...
- Page 40 HYDAC FILTER SYSTEMS GMBH Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technical Department Fax: +49 6897 509 577 Sales Department Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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