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Summary of Contents for HYDAC FILTER SYSTEMS CMP 1321
- Page 1 CMP 1321 ConditionMonitoring Package Operating and Maintenance Instructions English (translation of original instructions) Document No.: 3765034...
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Page 2: Imprint
++49 (0)6897 509 1394 E-Mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. -
Page 3: Table Of Contents
Suction port connection - IN................21 Return port connection - OUT ................22 Electrical connection of the CMP................23 Electrical connection of the ContaminationSensor CS1000 ......... 24 HYDAC FILTER SYSTEMS GMBH Page 3 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... - Page 4 Clean the suction strainer ..................30 Disposing of the CMP .................... 31 Errors and troubleshooting ................... 32 Customer Service ....................32 Spare parts list ....................... 33 Technical data ......................34 HYDAC FILTER SYSTEMS GMBH Page 4 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25...
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Page 5: Preface
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input. -
Page 6: Customer Service
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. You will find these under www.hydac.com -> General terms and conditions. HYDAC FILTER SYSTEMS GMBH... -
Page 7: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH Page 7 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... -
Page 8: Safety Information
CMP made by the user or purchaser improper monitoring of unit components that are subject to wear and tear improperly performed repair work HYDAC FILTER SYSTEMS GMBH Page 8 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 9: Explanation Of Symbols And Warnings, Etc
Any use deviating from the proper/designated use described above is prohibited. Improper use may result in hazard to life and limb. Example of improper use: Improper connection of the pressure and return flow hoses. HYDAC FILTER SYSTEMS GMBH Page 9 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 10: Safety Devices
The electrical equipment of the CMP must also be checked regularly (visual check once a month). Any loose connections or damaged cables are to be replaced immediately. HYDAC FILTER SYSTEMS GMBH Page 10 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... -
Page 11: Training And Instruction Of Personnel
Activity Packing / transportation Commissioning Operation Troubleshooting/ locating the source of malfunction Troubleshooting, mechanical problem Remedying of electrical faults Maintenance Servicing Decommissioning / Storage HYDAC FILTER SYSTEMS GMBH Page 11 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 12: Safety Measures To Be Followed During Normal Operation
Use only original spare parts (OEM). When using non-OEM components it cannot be ensured that they have been designed and manufactured so as to comply with loading and safety requirements. HYDAC FILTER SYSTEMS GMBH Page 12 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... -
Page 13: Packing, Storage
The unit is to be drained completely before being put into extended storage. The maximum storage duration is 6 months. After that, the CMP must be put into operation. HYDAC FILTER SYSTEMS GMBH Page 13 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... -
Page 14: Checking The Scope Of Delivery
Technical Documentation, const. of: - Operating and Maintenance Instructions CMP - Operating and Maintenance Instructions CS 1000 series - Calibration certificate of the CS 1000 HYDAC FILTER SYSTEMS GMBH Page 14 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 15: Cmp Features
Highly contaminated fluid The pump will become worn out / damaged. ► For long-term operation, pump only fluid with a maximum contamination of ISO 22/20/18 HYDAC FILTER SYSTEMS GMBH Page 15 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 16: Cmp Components
Gear pump with integrated pressure relief valve Counter balance valve ContaminationSensor CS1000 series Suction screen, 400 µm Suction port connection (IN) Return port connection (OUT) HYDAC FILTER SYSTEMS GMBH Page 16 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 17: Cmp Hydraulic Diagram
Gear pump with integrated pressure relief valve Counter balance valve ContaminationSensor CS1000 series Suction screen, 400 µm Suction port connection (IN) Return port connection (OUT) HYDAC FILTER SYSTEMS GMBH Page 17 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 18: Cmp Dimensions
CMP dimensions CMP dimensions HYDAC FILTER SYSTEMS GMBH Page 18 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 19: Hydraulic Connection Of The Cmp
Hydraulic connection of the CMP Hydraulic connection of the CMP Hydraulic connectors Suction port connection Return port connection HYDAC FILTER SYSTEMS GMBH Page 19 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 20: Notes On Pipes And Hoses
INLET connection. Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary. HYDAC FILTER SYSTEMS GMBH Page 20 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... -
Page 21: Suction Port Connection - In
► Never prime without a built-in suction screen The greatest contamination is found on the bottom of the tank. All impurities and other particles are deposited on the bottom of the tank. HYDAC FILTER SYSTEMS GMBH Page 21 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... -
Page 22: Return Port Connection - Out
The unit will be destroyed ► Make sure that the return port is always open ► Note the maximum pressure of 0.5 bar at the return port connection HYDAC FILTER SYSTEMS GMBH Page 22 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... -
Page 23: Electrical Connection Of The Cmp
Compare the voltage and frequency specifications on the type label with the specifications for the available network. Plug the power plug into a suitable power outlet. HYDAC FILTER SYSTEMS GMBH Page 23 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... -
Page 24: Electrical Connection Of The Contaminationsensor Cs1000
IN / OUT and that the electrical power supply has been established. Switch on the CMP at the main switch. The counter balance valve is set to 8 bar at the time the unit is shipped. HYDAC FILTER SYSTEMS GMBH Page 24 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... -
Page 25: Adjusting The Counter Balance Valve
Required tools and measuring instruments Combination wrench, size 22 mm Combination wrench, size 13 mm Allen wrench, size 4 mm Allen wrench, size 6 mm HYDAC FILTER SYSTEMS GMBH Page 25 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... - Page 26 ContaminationSensor CS1000. Unscrew the head-nut from the counter balance valve (1). Release the lock nut on the counter balance valve (1). HYDAC FILTER SYSTEMS GMBH Page 26 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25...
- Page 27 (1) is not changed in the process. Screw the head-nut onto the counter balance valve and tighten it firmly. HYDAC FILTER SYSTEMS GMBH Page 27 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25...
- Page 28 The CMP is now ready for operation. Switch off the CMP at the main switch. Remove the pressure gauge from port (2) and seal it using the screw plug. HYDAC FILTER SYSTEMS GMBH Page 28 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25...
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Page 29: Performing Maintenance
24 hrs. 500 hrs. 3000 hrs. daily monthly twice per year Check for leaks Visual check of electrical equipment Clean the suction strainer. HYDAC FILTER SYSTEMS GMBH Page 29 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 30: Clean The Suction Strainer
Open the screw plug using a size 6 Allen wrench. Take out the suction strainer by rotating it with a large, flat screwdriver in counterclockwise direction. HYDAC FILTER SYSTEMS GMBH Page 30 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 31: Disposing Of The Cmp
Dispose of the packaging material in an environmentally-friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner. HYDAC FILTER SYSTEMS GMBH Page 31 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc... -
Page 32: Errors And Troubleshooting
HYDAC SERVICE GMBH Friedrichsthaler Straße 15A, Werk 13 66540 Neunkirchen - Heinitz Germany Telephone: ++49 (0)681 509 883 Telefax: ++49 (0)681 509 324 E-Mail: service@hydac.com HYDAC FILTER SYSTEMS GMBH Page 32 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 33: Spare Parts List
Qty Description Material 3152786 Suction screen, 400 µm ContaminationSensor CS 1000 3281243 Connection socket, M12x1, 8-pin Motor pump assembly EPDM / Teflon * = on request HYDAC FILTER SYSTEMS GMBH Page 33 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... -
Page 34: Technical Data
110 V, 60 Hz, 1 Ph Current consumption 2.1 A Nominal power 0.11 kW Continuous duty rating 100% Rotation speed 1692 rpm IP class IP55 Insulation class HYDAC FILTER SYSTEMS GMBH Page 34 / 36 en(us) BeWa CMP1321 3765034 en 2012-09-25.doc 2012-09-25... - Page 35 Notes...
- Page 36 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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