Related Manuals for SMC Networks VCC Series
Summary of Contents for SMC Networks VCC Series
- Page 1 Doc. no.VCC1***-OML0002-B PRODUCT NAME Valve for Water and Chemical Base Fluids (2/3 Port Air Operated Valve) MODEL / Series / Product Number VCC series...
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Page 2: Table Of Contents
Contents １． Contents・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P1 ２． Safety Instructions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P2 ３． Specific Product Precautions・・・・・・・・・・・・・・・・・・・・・・・・・P4 ４． How to Order・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P8 ５． Specifications / Weight・・・・・・・・・・・・・・・・・・・・・・・・・・・P10 ６． Dimensions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P11 ７． Special Tools・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P16 ８． Disassembly / Assembly / Maintenance Procedure・・・・・・・・・・・・・・・P18 ９． Replacement Parts・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P 20 １０． Trouble shooting ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P24... -
Page 3: Safety Instructions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P2
Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations. - Page 4 Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
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Page 5: Specific Product Precautions・・・・・・・・・・・・・・・・・・・・・・・・・P4
Series Specific Product Precautions 1 Be sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 17 to 19 for 2 Port Solenoid Valve for Fluid Control Precautions. Design Piping Warning Caution 1. - Page 6 Series Specific Product Precautions 2 Be sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 17 to 19 for 2 Port Solenoid Valve for Fluid Control Precautions. Maintenance Caution 1. Filters and strainers 1) Be careful regarding clogging of filters and strainers.
- Page 7 Series Specific Product Precautions 3 Be sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 17 to 19 for 2 Port Solenoid Valve for Fluid Control Precautions. Design Piping Warning Caution 1.
- Page 8 5. Due to the characteristics of the material (Special FKM), the compression value of the O-rings of the VCC series is higher. Therefore, when disassembly or rearrangement of the product is performed, leak- age may occur if the O-rings are not replaced. If dis- assembly or rearrangement is performed, replace the O-rings with new O-rings.
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Page 9: How To Order・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P8
Valve for Water and Chemical Base Fluids (2/3 Port Air Operated Valve) Series How to Order Valve VCC1 Passage number Port size VCC12(D)-00 VCC13-00 2 port valve For manifold mounting Note 2) Note) 3 port valve Rc1/4 (for single unit) Note) 2 port/Diaphragm type (Applicable for 2 liquid paint) G1/4 (for single unit) - Page 10 Series Valve for Water and Chemical Base Fluids How to Order Manifold 06 C4 With gate valve Passage number Gate valve and cleaning valve mountable number 2 port valve, Cleaning valve Cleaning valve (2 port valve): 1 pc. + Gate valve: 1 pc. 2/3 port valves mixed mounting Cleaning valve (2 port valve): 3 pcs.
- Page 11 Series Specifications VCC12 VCC13 VCC12D Model Passage number 2 port 3 port Note 3) 2 port (Diaphragm type) Construction Poppet seal (PEEK resin + Stainless steel) Poppet seal (PEEK resin + Stainless steel) (Fluid contact material) + Special fluororesin sliding part + Special fluororesin diaphragm Fluid Water/Chemical base paint, Ink, Cleaning solvent (Water, Butyl acetate), Air...
- Page 12 Series Valve for Water and Chemical Base Fluids Dimensions Mounting hole dimensions (When valve is built in to the device.) VCC12(D)-00 38.8 ±0.1 ±0.1 Leakage detection port 1.2 to 2 hole 16.5 ±0.1 Pilot port IN port 4 hole 1.2 hole OUT port 30°...
- Page 13 Series Dimensions Single valve unit VCC12(D)-02(F) 38.7 16.5 Rc1/8 pilot (12) port G1/4, Rc1/4 IN(1) port 2 x ø6 (for M5 mounting) G1/4, Rc1/4 OUT(2) port M5 leakage detection port ∗ Part number for sub-base [Rc1/4] VCC12-S- [G1/4] 0.5 to 2 ∗...
- Page 14 Series Valve for Water and Chemical Base Fluids Dimensions Manifold Pilot port C4: ø4 One-touch fitting C6: ø6 One-touch fitting G1/4 (IN port) G1/4 (RETURN port) VVMCC1, VV3CC1 VV2CC1 G1/4 OUT port G1/4 OUT port 67.5 <69.5> 64.9 67.5 <69.5> 4 x ø9 (for M8 mounting)
- Page 15 Series Dimensions SUS316L Stainless steel fittings Mounting female thread recommended dimensions G1/4 ø4 or less Bottom seal Seal material: Nylon VCKH Male connector ø Width across flats ∗ After tightening manually, tighten 1.5 to 2 more turns. (Equivalent tightening torque: T) ø10 Width across flats ∗...
- Page 16 Series Valve for Water and Chemical Base Fluids Dimensions VCKL 90° swivel elbow Approx. Width across flats Approx. ∗ After tightening manually, tighten 1.5 to 2 more turns. (Equivalent tightening torque: T) ø8.6 Width across flats 14 ∗ Tightening torque: Tighten within 10 ± 1 N·m. ø11 G1/4 (mm)
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Page 17: Special Tools・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P16
Series Special Tools Tool for Attaching/Detaching Valve VCC-G-A Knurled ø8 4 x ø1.8 For attaching/ detaching valve M16 x 1.5 VCC-G-A VCC-G-B VCC-G-B (for socket wrench) Knurled 4 x ø1.8 Socket wrench A-type 6.3 square drive Tool for Disassembling/Cleaning Valve Element VCC12(D) VCC-G-C 2 port valve... - Page 18 Series Valve for Water and Chemical Base Fluids Union Nut Socket 1209 VCC-G-D-1 VCK (Applicable fitting 1008 VCC-G-D- 1075 Width across flats: 19 0806 VCC-G-D-2 VCK (Applicable fitting 0604 Width across flats: 17 For extending the socket VCC-G-D-1 VCC-G-D-1 VCC-G-D-1 VCC-G-D-2...
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Page 19: Disassembly / Assembly / Maintenance Procedure・・・・・・・・・・・・・・・P18
Series Disassembly/Assembly/ Maintenance Procedure Cleaning Valve Element VCC-G-C Special tool part no.: VCC13-00 VCC12-00 (3 port valve) (2 port valve) Body Body VCC13-1A-1 VCC12-1A-1 Orifice assembly Valve element Orifice body assembly Valve element 3 lines 2 lines Screw Screw VCC-G-C Jig: Procedure q Loosen the orifice body with a tool and remove it. - Page 20 Series Valve for Water and Chemical Base Fluids How to Remove the Valve VCC-G-A, VCC-G-B Special tool part no.: (Refer to page 654.) Thread for detaching body (M16 x 1.5) Procedure q Loosen the mounting nut with a tool to remove. t Wipe off residual paint on inner surface of the base with a cleaning material.
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Page 21: Replacement Parts・・・・・・・・・・・・・・・・・・・・・・・・・・・・・P
Series Replacement Parts VVCC1: Manifold ∗ Tighten on a flat surface (e.g. holding plate) so that the end plates on both ends are not twisted. Valves must be inserted in the right direction. Refer to page 657. M5 x 20 Hexagon socket head cap screw Tightening torque: 3.5 ±... - Page 22 Series Valve for Water and Chemical Base Fluids 2/3 Port Valve : 2 port valve VCC12-00 VCC12D-00 Standard Diaphragm / 2 liquid paint type Note) w e r t !0 !1 Note) Note) Valve element: SUS316 Note) Piston seal: HNBR Body: Aluminum + Anodized : 3 port valve VCC13-00...
- Page 23 Series Parts Description Model Symbol Part no. Description Symbol Description Material Surface treatment Note 2 port valve — — VCC12(D)-00 — — — PPS resin — For VVCC12-1A-02F VVCC12-1A-02F Manifold block Manifold block ∗ Pilot port Hard anodized assembly for 2 port Aluminum For VVCC12-1G-02F C4: ø4 piping...
- Page 24 Series Valve for Water and Chemical Base Fluids SUS316L Stainless Steel Fitting Nut: Aluminum + Ni plated ∗ VCKK, VCKL only Component Parts Model Symbol Part no. Description Conforming item Material Qty. Order qty. KFN-06-X2 VCKL0604-02F KFN-08-X2 VCKL0806-02F Union nut VCKL1075-02F C3604BD + Ni plated 1 set unit...
- Page 25 Troubleshooting (Valve) Check the failure seen on the valve referring Failure to the following, and take appropriate Cause Remedy measure. 1) Reduction of pilot pressure Adjust the pilot signal pressure to a The pressure of a pilot signal (air specified range. pressure) reduced and caused the (Specified pilot signal pressure operation failure.
- Page 26 Troubleshooting (Valve) Check the failure seen on the valve referring Failure to the following, and take appropriate Cause Remedy measure. 1) Twist and cut of O-ring (external face) - Replace the O-ring with new one. (Maintenance pats list P21) The O-ring at the external face of the valve - Apply Vaseline to the O-ring at was twisted or cut during the assembly or the external face of the valve and...
- Page 27 The permanent deformation compressed of the VCC series O-ring is large due to the property of the material (special FKM). Therefore, leakage may occur if the O-ring is not replaced when disassembling and reassembling the product.
- Page 28 Revision history A:Exchange part addition B:Complete Revision 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...