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Axminster Trade AT2552B Original Instructions Manual
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Axminster Trade AT2552B Original Instructions Manual

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Code 105096
Original Instructions
AT2552B
Bandsaw
AT&M: 25/09/2018
BOOK REF : 105097

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Summary of Contents for Axminster Trade AT2552B

  • Page 1 Code 105096 Original Instructions AT2552B Bandsaw AT&M: 25/09/2018 BOOK REF : 105097...
  • Page 2 06/42/EC - Annex I/05.2006 EN 1807-1:2013 Bandsaw Type AT2552B Model conforms to the machinery example for which the EC Type-Examination Certificate No BM 50309398 001, 11017557 005, 11017557 002, 11018146 001, 110181146 002 has been issued by TÜV Rheinland Taiwan Ltd Signed at: 11F., No.
  • Page 3 What’s Included Quantity Item Model Number AT2552B Bandsaw Bandsaw Blade 2552,mm (100.1/2”) long, mounted on saw but not tensioned. Cast Iron Table Stand Assembly: Stand Supports Stand Support Brackets Fence Assembly: Bags Comprising: Front Fence Rail with Scale Mitre Fence...
  • Page 4 What’s Included...
  • Page 5 What’s Included...
  • Page 6 General Instructions for 230V Machines The following will enable you to observe good working • Carry out a final check e.g. check the cutting tool practices, keep yourself and fellow workers safe and is securely tightened in the machine and the correct maintain your tools and equipment in good working speed and function set.
  • Page 7 Specification Code 105096 Model AT2552B Rating Trade Power 550W 230V 50Hz 1ph Blade Speed 800m/min Blade Length 2,552mm(100.1/2”) Blade Width Min/Max 3mm(1/8”)/19mm(3/4”) Max Width of Cut 340mm Max Depth of Cut 200mm Max Width of Cut with Fence 300mm Table Size...
  • Page 8 Main Assembly Step 2 Line up the remaining holes in the two parts of Mounting the Bandsaw the assembly and secure using the remaining M6 bolts, washers and nuts (20-22-25), securely tighten all fixing, WARNING!! WHEN MOUNTING THE see figs 03-04. UNIT, WE STRONGLY ADVISE YOU GET THE ASSISTANCE OF ANOTHER Fig 03...
  • Page 9 Main Assembly Fig 13-14 Step 2 Line up the two elongated holes in the rear of the emergency stop housing with the two pre-drilled holes to the front of stand, insert one of the domed Phillips screw through the housing and while holding it in place screw on the M4 nut (21) and finger tighten.
  • Page 10 Main Assembly Step 2 Remove the table insert and table alignment pin Fig 20 and place safely aside, see figs 16-17. Lift the table (1), slide the blade through the table slot, see fig 18, line up the two threaded bolts to the underside of the table and lower them through the holes in the tilt quadrant assembly, see fig 19.
  • Page 11 Main Assembly Step 1 Place a washer (14) over each M6x20mm bolt (12), Fig 24 line up the elongated holes in the front fence rail (4) with the pre-drilled holes to the front of the cast iron table (1), introduce the two M6x20mm bolts (12) through the fence rail and lightly tighten using the supplied spanner (22), see figs 27-28-29-30.
  • Page 12 Main Assembly Fig 32-33-34 Fig 36 Adjustable guide rest Step 4 Locate the M8 nut (16), and screw it onto the 5mm Hex key thread of the M8 threaded lever (9) then screw the threaded lever (9) into the threaded hole in the clamp assembly (7) mechanism and tighten the nut with a spanner, see figs 37-38.
  • Page 13 Main Assembly Fig 39 Fig 43 Fig 40-41-42 Fig 44-45 Magnifying scale Step 7 Introduce the ‘T’ slot to the side of the fence (6) over the threaded ‘T’ slot insert (10) and slide on the fence until the fence (6) is flush with the end of the cast iron fence (7).
  • Page 14 Main Assembly/Machine Footprint NOTE: The fence (6) has two positions, vertical and horizontal for cutting narrow pieces, see fig 49-50-51. Fig 49-50-51 720mm Mitre Fence Assembly Locate the mitre fence (19) and slide the mitre fence into the table (1) ‘T’ slot, see fig 52. 720mm Fig 52...
  • Page 15 Illustration and Parts Description Micro door switch Blade tensioning wheel Upper wheel door Upper door locking knob Upper blade guide Main saw frame adjusting wheel Upper blade guide and guard ON/OFF Switch Saw table ‘T’ slot for mitre fence Mitre fence Fence guide rail Table alignment pin Fence...
  • Page 16 Illustration and Parts Description Emergency stop, press On/Off Switch with Upper door micro switch assembly to stop the bandsaw Emergency Stop Shroud Fence clamp assembly (7), Mitre fence (17), Fence rail with scale (4) Scale magnifying glass Upper blade guide height scale and pointer Upper blade guide height Table levelling stop bolt Table insert...
  • Page 17 Illustration and Parts Description Upper wheel mounting Upper saw wheel Blade Table insert Saw table Drive pulley Lower saw wheel Continues over..
  • Page 18 Illustration and Parts Description Blade guide fore and aft adjusting knob (A), Rear thrust Blade (A), Tyre (B) bearing adjusting knob (B) Upper bearing blade guides (A), Rear thrust bearing (B) Blade tensioning mechanism and rear thrust bearing butterfly clamping screw (C) Lower bearing blade guide, butterfly clamp and adjusting knob (A), Drive pulley (A), Pulley belt (B) lower bearings guide guard (B) Rear thrust bearing, butterfly...
  • Page 19 Illustration and Parts Description Quick release tensioning lever for Blade tensioning scale changing the blade Upper blade guide clamp Blade tracking control knob and locking knob Fence clamp lift and shift handle Rear fence guide rail Tilt quadrant assembly Dust extraction outlet Motor Continues over..
  • Page 20 Illustration and Parts Description Blade tensioning scale Quick release tensioning blade lever (A), Tracking control knob (B) and locking knob (C) Upper blade guide clamp Table tilt clamping knob (A), Table tilt scale (B) Dust extraction outlet and pointer with adjustment screw (C)
  • Page 21 Setting Up the Saw Fig 53 DISCONNECT THE SAW FROM THE MAINS SUPPLY! Tensioning and tracking the blade Make sure both top and bottom blade guides are well clear of the blade Open the front covers fully, giving good access to the top compartment of the saw and good visibility into the bottom compartment (see page 17).
  • Page 22 Setting Up the Saw Fig 57-58 Make sure the upper blade guide is raised as high as possible. Place a square on the table and move it up against the blade (behind the teeth), see fig 60. Check that the blade is perpendicular to the table. If it is not, try resetting the table.
  • Page 23 Setting Up the Saw Fig 63 Setting the Blade Guides (above table) DISCONNECT THE SAW FROM THE MAINS SUPPLY! Pointer Lower the upper blade guide to approximately 1 Scale 1/2”(38mm) above the table. Clamp in place. Loosen the butterfly screw (A), holding the guide assembly in Adjusting screw place and adjust the fore and aft position by turning the adjustment knob (B) so that the leading edges of the...
  • Page 24 Setting Up the Saw Fig 70-71 Fig 73-74 1mm behind the blade Blade Guide bearings set to 0.5 thickness to the blade Thrust bearing Setting the Blade Guides (below table) IT MAY BE EASIER TO SET THE GUIDE BEARINGS IF THE CAST IRON TABLE (1) IS REMOVED, REFER TO MAIN ASSEMBLY INSTRUCTIONS.
  • Page 25 Setting Up the Saw Fig 76-77 To adjust the lower thrust bearing, loosen the butterfly screw (D), see fig 80, turn the adjusting knob (E) to move the thrust bearing approximately 1mm behind the blade, see fig 82. Re-tighten the butterfly screw (D). When all adjustments have been made, recheck that when the blade is pressed back against the thrust bearing, both the upper and lower side guides are still...
  • Page 26 Operating Instructions 1. Make sure you have read and fully understood the pushed back against the thrust be aring, the saw would general instructions and safety precautions in the cut and clear the saw line at the rate the work piece preceding pages of this manual.
  • Page 27 Changing the Saw Blade Fig 83 Fig 85-86 Tension released Lower guide bearing guards WARNING! BE VERY CAUTIOUS WHEN YOU ‘UNFOLD’ THE BLADE; IT TENDS TO ‘SPRING’ OPEN, BLADE AND TEETH GOING EVERYWHERE. Also check that the blade did not “unfold” inside out. i.e.
  • Page 28 Maintenance Daily Monthly • Keep the machine clean. • Open the lower and upper door and check the condition of the tyres and the drive belt, see figs 88-89- • Check the saw blade for missing teeth and cracks, see fig 89. •...
  • Page 29 Exploded Diagrams/Lists Main Saw Assembly Continues over..
  • Page 30 Exploded Diagrams/Lists Key No. Part No. Description Size 130051 BODY 130052 UPPER DOOR ASS’Y 130005 LOWER DOOR ASS’Y SR069300 SOCKET CAP BOLT M6x12 WS06000 SPRING WASHER SR59300 SOCKET CAP BOLT M5x12 130017 BIAS SHAFT 130018 BIAS SHAFT CLAMP SEAT 130020 ADJUST SHOES SM089400 SOCKET CAP BOLT...
  • Page 31 Exploded Diagrams/Lists 130044 FIXED RING DD050100 SET SCREW M5X5 130036 ADJUST SCREW 130022 SUPPORT SEAT 130048 SPRING 130023 INDICATOR 130019 FREE NUT 990655 LOCK KNOB M8X45 990657 KNOB NUT WF061310 FLATWASHER M6x013 991608 PULL NUT 130015 UPPER WHEEL FIXED SEAT 130028 FREE KEY 12x12...
  • Page 32 Exploded Diagrams/Lists 150031 Sf059200 PAN HEAD BOLT W/FLANGE M5x8 130043 RIGHT COVER 150010 ADJUSTING NUT Ss080801 ADJUSTING SCREW M8x1.0x40 150014 THUMBSCREW M6x12 150206 LOWER SUPPORT BRACKET POST 135011 POINT Sh069300 HEX HEAD BOLT M6x12 Wf083030 FLAT WASHER M8xO30 Ws080000 SPRING WASHER Sr080500 SOCKET CAP BOLT M8x25...
  • Page 33 Exploded Diagrams/Lists Fence Assembly Part No Description Size SE049100 PAN HEAD BOLR W/ M4x6 FLANGE 198018 FIXED BASE 198014 GUARD PIECE 198002 ADJUST BASE 200527 MOVING PLATE 198003 FIXED SHAFT 198016 PLUGGED 198005 SHAFT ST039300 TAPPING SCREW M3.5xl2 198006 SPRING WASHER LM000539 SCALE 198074...
  • Page 34 Exploded Diagrams/Lists Stand Assembly Key No. Part No. Description Size 100144 STAND 100164 SIDE COVER SC089400 COACH BOLT M8x16 NF081300 SH069400 HEX HEAD BOLT M6x16 WF061310 FLAT WASHER M6xø13 NF061000...
  • Page 35 Wiring Diagram...
  • Page 36 The Axminster guarantee is available on Craft, Trade, Engineer, Air Tools & CNC Technology Series machines Buy with confidence from Axminster! So sure are we of the quality, we cover all parts and labour free of charge for three years! For more information visit axminster.co.uk/3years The packaging is suitable for recycling.