Related Manuals for Galletti PERFORMA MPE Series
Summary of Contents for Galletti PERFORMA MPE Series
- Page 1 TECHNICAL MANUAL FOR CHILLERS AND HEAT PUMPS MPE D 7 kW - 76 kW DUCTABLE VERSION Air condensed duct water chillers and heat pumps PERFORMA MPE series R410A...
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Page 2: Table Of Contents
DECLARATION OF CONFORMITY Galletti S�p�A� with head office in Via Romagnoli 12/a Bentivoglio (Bologna) - Italia, declares herewith under its own responsibility that all water chillers and heat pumps series: (see table below) units for air-conditioning systems for civil conditioning application, are produced in accordance with following directives: CEE 73/23, 89/392, 91/368, 93/44, 93/68, 89/336, 97/23 (PED)�... - Page 3 UNIT IDENTIFICATION The unit data are reported on the rating label in this page� Galletti S.p.A. via L.Romagnoli 12/a 40010 Bentivoglio (BO) Italia THE LABEL SHOWS THE FOLLOWING DATA: Series and size of the unit Date of manufacture Made in Italy...
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Page 4: The Series
MPED LA SERIE PERFORMA (MPE) water chillers and heat pumps are designed for outdoor SELF-ADAPTIVE installation in both residential and industrial applications� The electronic control system allows the setpoint to be adjusted automatically The range uses R410A refrigerant, which assures high levels of performance according to the outdoor temperature in order to reduce consumption and with relatively low energy consumption and features 19 models in the chiller broaden the working temperature range�... -
Page 5: Constructive Features
CONSTRUCTIVE FEATURES STRUCTURE brings clear benefits in terms of the integrated efficiency of the whole cycle� Painted galvanised sheet steel structure (RAL9002) for an attractive look and effective resistance to corrosive agents� ELECTRONIC MICROPROCESSOR CONTROL Fastening devices are made of non-oxidizable materials, or carbon steel that The electronic control enables the complete control of the MPED unit�... -
Page 6: Layout Of Components
MPED LAYOUT OF COMPONENTS MPED 07 - 08 DESCRIPTION R410A-air heat-exchanger Water safety valve R410A-water heat-exchanger Liquid receiver Fans Pump Water differential pressure switch (fan housing) Compressor Automatic air purge valve Refrigerant filter Expansion vessel (fan housing) Low pressure switch and charge port Water tank (accessory) High pressure switch and charge port 4-way valve (MPED H) - Page 7 LAYOUT OF COMPONENTS MPED 10 - 15 DESCRIPTION R410A-air heat-exchanger Water safety valve R410A-water heat-exchanger Liquid receiver (fan housing) Fans Pump Water differential pressure switch (fan housing) Compressor Automatic air purge valve Refrigerant filter Expansion vessel (fan housing) Low pressure switch and charge port Water tank (accessory) High pressure switch and charge port 4-way valve (MPED H)
- Page 8 MPED LAYOUT OF COMPONENTS MPED 18 - 27 DESCRIPTION R410A-air heat-exchanger Water safety valve R410A-water heat-exchanger Liquid receiver (fan housing) Fans Pump Water differential pressure switch (fan housing) Compressor Automatic air purge valve Refrigerant filter Expansion vessel (fan housing) Low pressure switch and charge port Water tank (accessory) High pressure switch and charge port 4-way valve (MPED H)
- Page 9 LAYOUT OF COMPONENTS MPED 28 - 40 DESCRIPTION R410A-air heat-exchanger Water safety valve R410A-water heat-exchanger Liquid receiver (fan housing) Fans Pump Water differential pressure switch (fan housing) Compressor Automatic air purge valve Refrigerant filter Expansion vessel (fan housing) Low pressure switch and charge port Water tank (accessory) High pressure switch and charge port 4-way valve (MPED H)
- Page 10 MPED LAYOUT OF COMPONENTS MPED 54 - 66 DESCRIPTION R410A-air heat-exchanger Water safety valve R410A-water heat-exchanger Liquid receiver (fan housing) Fans Pump Water differential pressure switch (fan housing) Compressor Automatic air purge valve Refrigerant filter Expansion vessel (fan housing) Low pressure switch and charge port Water tank (accessory) High pressure switch and charge port 4-way valve (MPED H)
- Page 11 LAYOUT OF COMPONENTS MPED 30 - 45T DESCRIPTION R410A-air heat-exchanger Water safety valve R410A-water heat-exchanger Liquid receiver (fan housing) Fans Pump Water differential pressure switch (fan housing) Compressor Automatic air purge valve Refrigerant filter Expansion vessel (fan housing) Low pressure switch and charge port Water tank (accessory) High pressure switch and charge port 4-way valve (MPED H)
- Page 12 MPED LAYOUT OF COMPONENTS MPED 54T - 76T DESCRIPTION R410A-air heat-exchanger Water safety valve R410A-water heat-exchanger Liquid receiver (fan housing) Fans Pump Water differential pressure switch (fan housing) Compressor Automatic air purge valve Refrigerant filter Expansion vessel (fan housing) Low pressure switch and charge port Water tank (accessory) High pressure switch and charge port 4-way valve (MPED H)
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Page 13: Models And Configurations
The MPED series features 19 models of varying capacity in both heat pump and cooling only versions� All models are charged with R410A refrigerant� N�B� The choice of some options may preclude the choice of others or make some other fields become mandatory� Contact Galletti S�p�A� for verification� Complete Unit Code... - Page 14 MPED Complete Unit Code Compressor options Absent Power factor correction capacitors Soft starter Power factor correction capacitors + Soft starter Air/water low temperature, low pressure switch, crankcase heating element (chiller), coil wire (PDC) Control microprocessor BASE microprocessor 1 ADVANCED microprocessor 2 Advanced microprocessor + kit GSM 3 Advanced microprocessor + clock card 4 ACCESSORIES...
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Page 15: Technical Characteristics
TECHNICAL CHARACTERISTICS RATED TECHNICAL DATA OF WATER CHILLERS MPED-C 007 M 008 M 010 M Power supply V-ph-Hz 230-1-50 400-3-50 230-1-50 400-3-50 Cooling capacity (UNI EN 14511) 6,66 8,35 8,48 9,17 9,18 12,8 14,9 17,5 19,9 24,2 27,9 27,9 Total power input (UNI EN 14511) 2,40 3,51 3,24... - Page 16 MPED TECHNICAL CHARACTERISTICS RATED TECHNICAL DATA OF WATER CHILLERS MPED-C Power supply V-ph-Hz 400-3-50 Cooling capacity (UNI EN 14511) 31,3 34,7 39,4 51,0 65,6 29,8 33,9 39,3 44,2 54,2 61,4 69,3 75,6 Total power input (UNI EN 14511) 11,3 12,7 13,9 19,8 26,2...
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Page 17: Rated Technical Data Heat Pumps
TECHNICAL CHARACTERISTICS RATED TECHNICAL DATA OF HEAT PUMPS MPED-H 007 M 008 M 010 M Power supply V-ph-Hz 230-1-50 400-3-50 230-1-50 400-3-50 Cooling capacity 6,53 8,18 8,31 9,00 9,00 12,5 14,6 17,1 19,5 23,7 26,8 27,3 Cooling power input 2,45 3,55 3,29 3,82... - Page 18 MPED TECHNICAL CHARACTERISTICS RATED TECHNICAL DATA OF HEAT PUMPS MPED-H Power supply V-ph-Hz 400-3-50 Cooling capacity 30,6 34,0 38,6 51,6 62,3 29,3 33,2 38,5 43,3 53,1 60,2 68,1 74,1 Cooling power input 10,1 11,6 12,8 17,7 24,1 10,3 12,6 13,7 16,5 19,2 22,2...
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Page 19: Air Flow Rate Setting
TECHNICAL CHARACTERISTICS AIR FLOW RATE SETTING The ducted unit’s nominal operating point varies depending on the pressure drop of the duct downstream from the fan; therefore, for every installation it is necessary to check that the fan’s air flow rate corresponds with the nominal air flow rate as a function of the duct’s size� The ducted unit’s nominal operating point is calculated starting from the static pressure difference between the intake section (via an umbrella-handle shaped capillary tube) and the compartment’s inner section (via 4 measuring points located along the compartment’s circumference)�... -
Page 20: Performance
In order to define the performances of MPED subject to conditions different from rated conditions, a computer program for the correct choice of the units is provided by Galletti SpA� With a few input data it will be possible to get information on the behaviour of a MPED referring to the desired operating conditions�... -
Page 21: Integrated Capacities
INTEGRATED CAPACITIES Air temperature- dry bulb (°C) Control In the heat pump operation (heating mode), the actual heating capacities >5 of units may be lower than the values shown in the table, due to defrosting mchiller2 0,89 0,88 0,94 cycles� To obtain the actual heating capacity, multiply the capacity values by the corrective coefficients given below�... -
Page 22: Operating Limits
Both modifications should only made in the factory or implemented on the field, but only by Galletti's authorized personnel� THERMAL CARRIER FLUID The units belonging to the MPED series can work with mixtures of water and up to 35% ethylene glycol�... -
Page 23: Calculation Factor
CALCULATION FACTORS CHANGE IN OPERATING PARAMETERS WITH DT OTHER THAN 5°C After identifying the unit’s performance in the terms of the desired outlet water temperature, correct the value by multiplying it by the following corrective coefficients� ∆T PF/PT ∆pw1 0,975 1,63 2,64 0,99... -
Page 24: Pressure Drop
MPED PRESSURE DROPS 10.1 PRESSURE DROPS ON THE WATER SIDE The diagram shows the evaporator pressure drops (∆p) as a function of the water flow rate (Qw), assuming an average water temperature of 10°C. MPED 07 ÷ 08 MPE 004 - 005 - 007 MPE 008 1000 1500 2000 2500 Qw [l/h] MPED 10 ÷ 45 T MPE 015 - 018 MPE 020 MPE 010 - 013... - Page 25 PRESSURE DROPS 10.1 PRESSURE DROPS ON THE WATER SIDE The diagram shows the evaporator pressure drops (∆p) as a function of the water flow rate (Qw), assuming an average water temperature of 10°C. MPED 54 ÷ 66 MPE 054 MPE 066 2000 4000 6000 8000 10000 12000 14000 16000 18000 Qw [l/h] RG66012163 - Rev 00 All copying, even partial, of this manual is strictly forbidden...
- Page 26 MPED PRESSURE DROPS 10.1 PRESSURE DROPS ON THE WATER SIDE The diagram shows the evaporator pressure drops (∆p) as a function of the water flow rate (Qw), assuming an average water temperature of 10°C. MPED 54 TT 180,00 160,00 140,00 120,00 100,00 80,00 60,00 40,00 20,00 0,00 0,60 2,60 4,60 6,60 8,60 10,60 12,60 14,60 16,60 18,60...
- Page 27 PRESSURE DROPS 10.1 PRESSURE DROPS ON THE WATER SIDE The diagram shows the evaporator pressure drops (∆p) as a function of the water flow rate (Qw), assuming an average water temperature of 10°C. MPED 69 T 180,00 160,00 140,00 120,00 100,00 80,00 60,00 40,00 20,00 0,00 0,60 5,60 10,60 15,60 20,60 25,60 MPED 76 T 200,00 180,00 160,00...
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Page 28: Pressure Drops Of Y Filter
MPED PRESSURE DROPS 10.2 PRESSURE DROPS OF Y FILTER The diagram shows the Y filter pressure drops (∆p) as a function of the water flow rate (Qw), assuming an average water temperature of 10°C. MPED 07 ÷ 08 MPE 004 - 008 p [kPa] 1000 1500 2000 Qw [l/h] MPED 10 ÷... -
Page 29: Available Head
AVAILABLE HEAD OF THE UNIT The diagram below shows the available head (Pu) of the unit as a function of the water flow rate (Qw), assuming an average water temperature of 10°C, net of pressure drops� Pressure drops of the Y filter are not counted� MPED 07 ÷ 08 MPE 004 - 005 - 007 MPE 008 1000... - Page 30 MPED AVAILABLE HEAD OF THE UNIT The diagram below shows the available head (Pu) of the unit as a function of the water flow rate (Qw), assuming an average water temperature of 10°C, net of pressure drops� Pressure drops of the Y filter are not counted� MPED 54 ÷ 66 MPE 066 MPE 054 6000...
- Page 31 AVAILABLE HEAD OF THE UNIT The diagram below shows the available head (Pu) of the unit as a function of the water flow rate (Qw), assuming an average water temperature of 10°C, net of pressure drops� Pressure drops of the Y filter are not counted� MPED 61 T 165,0 145,0 125,0...
- Page 32 MPED AVAILABLE HEAD OF THE UNIT The diagram below shows the available head (Pu) of the unit as a function of the water flow rate (Qw), assuming an average water temperature of 10°C, net of pressure drops� Pressure drops of the Y filter are not counted� MPED 76 T 165,0 145,0 125,0...
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Page 33: Water Circuit
WATER CIRCUIT When setting up the water circuit of the unit, it is advisable to follow the directions below and in any case comply with local or national regulations� Connect the pipes to the chiller using flexible couplings to prevent the transmission of vibrations and to compensate thermal expansions� It is recommended to install the following components on the pipes: - Temperature and pressure indicators for routine maintenance and monitoring of the unit�... - Page 34 MPED WATER CIRCUIT OPTIONAL OPTIONAL ONLY FOR MPED 28-66 / 30-45T / 54-76T RANGE OPTIONAL LEGEND Safety valve Expansion vessel Evaporator Pump Water differential pressure switch Drain Water gauge Water charge Air bleed hole Check valve All copying, even partial, of this manual is strictly forbidden RG66012163 - Rev 00...
- Page 35 WATER CIRCUIT ONLY FOR MPED 10-27 RANGE NOT AVAILABLE FOR MPED 07-08 OPTIONAL ONLY FOR MPED 10-27 RANGE NOT AVAILABLE FOR MPED 07-08 OPTIONAL OPTIONAL ONLY FOR MPED 28-66 / 30-45T / 54-76T RANGE LEGEND Safety valve Expansion vessel Evaporator Pump Water differential pressure switch Drain...
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Page 36: 12�2 Water Content Within The System And Charging Of Expansion Tank
MPED 12.2 DE-SUPERHEATER FOR PARTIAL HEAT RECOVERY The partial heat recovery option is provided by a braze-welded plate heat exchanger placed in series on the compressor delivery (typically in series in relation to the finned pack condenser)� Its size is designed to limit pressure drops on the refrigerant side to a minimum�... -
Page 37: Electrical Data And Connections
ELECTRICAL DATA AND CONNECTIONS MPED 007M 008 M 010 M Maximum power input 3,32 5,28 5,28 7,26 7,81 9,46 11,0 13,7 13,8 13,5 14,4 15,3 17,3 Maximum current absorption 17,0 26,0 11,0 32,9 17,9 21,0 23,6 25,8 25,8 26,1 27,7 37,4 40,7 Starting absorbed current... - Page 38 MPED ELECTRICAL DATA AND CONNECTIONS N PE 1 50 S T N P 3+N 50 DIAGRAM SHOWING ELECTRICAL CONNECTIONS BETWEEN MPED AND PCDS / PCD REMOTE CONTROL PANEL PCD POWER SUPPLY ELECTRIC BOARD TERMINAL ELECTRIC BOARD TERMINAL NOTE: On the terminal block of the electric control panel a voltage of 24V will be present at the 50/24V terminals in the event of an alarm; if it is desired to interface with a voltage-free contact, a relay must be applied for this purpose by the installer�...
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Page 39: Overall Dimensions
OVERALL DIMENSIONS MPED 07 ÷ 08 LEGEND Water in 1" female Water out 1" female Safety valve discharge outlet provided with rubber ring holder Water supply 1/2" male (optional tap) Drain manifold 1/2" female Power supply Ø 28 mm Electric control board Dampers fastening points (accessory) A x B Duct outlet dimensions... - Page 40 MPED OVERALL DIMENSIONS MPED 10 ÷ 15 LEGEND Water in 1" female Water out 1" female Safety valve discharge outlet provided with rubber ring holder Water supply " male (optional tap) Drain manifold " female Power supply Ø 28 mm Electrical control board Dampers fastening points (accessory) A x B...
- Page 41 OVERALL DIMENSIONS MPED 18 ÷ 27 LEGEND Water in 1" female Water out 1" female Safety valve discharge outlet provided with rubber ring holder Water supply " male (optional tap) Drain manifold " female Power supply Ø 28 mm Electrical control board Dampers fastening points (accessory) A x B Duct outlet dimensions...
- Page 42 MPED OVERALL DIMENSIONS MPED 28 ÷ 40 - MPED 30 ÷ 45 T MPED 28-45 WITH BUFFER TANK MPED 30-45 T LEGEND Water in 1" female Water out 1" female Safety valve discharge outlet provided with rubber ring holder Water supply "...
- Page 43 OVERALL DIMENSIONS MPED 54 ÷ 66 MPED 54-66 WITH BUFFER TANK LEGEND Water inlet 2" female Water outlet 2" female Safety valve discharge outlet provided with rubber ring holder Water supply ½” male Water drainage ½" female Power supply Electric control board Fastening points for vibration dampers (accessory) Desuperheater water inlet 1”...
- Page 44 MPED OVERALL DIMENSIONS MPED 54 ÷ 76T LEGEND Water inlet 2" female Water outlet 2" female Safety valve discharge outlet provided with rubber ring holder Water supply ½” male Water drainage ½" female Power supply A x B Duct outlet dimensions All copying, even partial, of this manual is strictly forbidden RG66012163 - Rev 00...
- Page 45 OVERALL DIMENSIONS The table shows the dimensions of the duct outlet� For the frames with fans located on top of the unit (models 28 - T76), the duct can be installed by removing the top panel or side panel of the fan compartment, as shown respectively in the top and front views of the dimensional diagrams� The isometric view shows, for example, the case of ducting on the side panel�...
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Page 46: Installation Clearance Requirements
MPED INSTALLATION CLEARANCE REQUIREMENTS AND SITING To guarantee the proper functioning of the unit and access for maintenance purposes, it is necessary to comply with the minimum installation clearance requirements shown in figures 1, 2, 3 and 4� There must be no obstacles blocking the path of the air flow from the fans� Avoid any and all situations of backflow of hot air between air outlet and inlet of the unit�... -
Page 47: Positioning Of Vibration Dampers
MPED 10 - 15 MPED 18 - 27 HEAT EXCHANGER WATER CONNECTION SIDE HEAT EXCHANGER WATER CONNECTION SIDE FAN SIDE FAN SIDE MPED 28 - 66 / 30 - 45 T MPED 54 - 76 T HEAT EXCHANGER WATER CONNECTION SIDE HEAT EXCHANGER WATER CONNECTION SIDE EXCHANGER SIDE EXCHANGER SIDE... - Page 48 40010 Bentivoglio (BO) Via Romagnoli 12/a Tel� 051/8908111 - Fax� 051/8908122 Company UNI EN ISO 9001 and OHSAS 18001 certified...
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