Table of Contents
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INSTALLATION MANUAL
SINGLE STAGE ECM
RESIDENTIAL GAS FURNACES
MODELS: TM9E Series
(95% AFUE Multi-position)
SAFETY 2
DUCTWORK 5
FILTERS 8
GAS PIPING 9
ELECTRICAL POWER 10
CONDENSATE PIPING AND FURNACE VENTING CONFIGURATION
13
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Furnace and Coil Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 7
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Typical Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Typical Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Typical. Condensate drain, vertical installation . . . . . . . . . . . . . . . . 13
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 8
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . 10
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . 20
High Altitude Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
Johnson Controls Unitary Products
LIST OF SECTIONS
COMBUSTION AIR and VENT SYSTEM 19
START-UP AND ADJUSTMENTS 27
SAFETY CONTROLS 32
NORMAL OPERATION AND DIAGNOSTICS 33
REPLACEMENT PARTS LIST 35
WIRING DIAGRAM 36
START UP SHEET 38
LIST OF FIGURES
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . . 23
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Direct Vent Air Intake Connection and Vent Connection . . . . . . . . . 24
Combustion Airflow Path Through The Furnace Casing . . . . . . . . . 25
Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . . 27
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
LIST OF TABLES
Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Blower Performance CFM - Any Position (without filter) . . . . . . . . . . 32
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category IV listed and may not be common vented with
another gas appliance as allowed by the National Fuel Gas Code.
1083163-UIM-I-0618
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Table of Contents
Related Manuals for York International TM9E Series
Summary of Contents for York International TM9E Series
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Page 1: Table Of Contents
INSTALLATION MANUAL SINGLE STAGE ECM RESIDENTIAL GAS FURNACES MODELS: TM9E Series (95% AFUE Multi-position) LIST OF SECTIONS SAFETY 2 COMBUSTION AIR and VENT SYSTEM 19 DUCTWORK 5 START-UP AND ADJUSTMENTS 27 FILTERS 8 SAFETY CONTROLS 32 GAS PIPING 9 NORMAL OPERATION AND DIAGNOSTICS 33... - Page 2 1083163-UIM-I-0618 SECTION I: SAFETY • Proper vent installation; • Furnace operating under thermostatic control; This is a safety alert symbol. When you see this symbol on • Return air duct sealed to the furnace; labels or in manuals, be alert to the potential for personal •...
- Page 3 1083163-UIM-I-0618 • Furnaces for installation on combustible flooring shall not be When outdoor air is used for combustion, the combustion air intake duct installed directly on carpeting, tile or other combustible material system termination must be located external to the building and in an other than wood flooring.
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Page 4: Unit Clearances To Combustibles
1083163-UIM-I-0618 4. Where it will not interfere with proper air circulation in the confined FOR FURNACES INSTALLED IN THE COMMON- space. WEALTH OF MASSACHUSETTS ONLY 5. Where the outdoor vent terminal will not be blocked or restricted. Refer to “VENT CLEARANCES” located in SECTION VII of these For all side wall horizontally vented gas fueled equipment installed in instructions. -
Page 5: Duct Attachment
1083163-UIM-I-0618 SECTION II: DUCTWORK WARNING DUCTWORK GENERAL INFORMATION The duct system must be properly sized to obtain the correct airflow The duct system’s design and installation must: for the furnace size that is being installed. 1. Handle an air volume appropriate for the served space and within Refer to the furnace rating plate for the correct rise range and static the operating parameters of the furnace specifications. -
Page 6: Furnace And Coil Attachment
1083163-UIM-I-0618 COIL INSTALLATION The indoor coil must be mounted on the supply side of the furnace as shown in Figure 3. Refer to the Installation Instructions provided with IMPORTANT each indoor coil. On all installations without a coil, a removable access panel is recom- mended in the outlet duct such that smoke or reflected light would be observable inside the casing to indicate the presence of leaks in the heat exchanger. -
Page 7: Horizontal Application
1083163-UIM-I-0618 HORIZONTAL APPLICATION SUSPENDED FURNACE / CRAWL SPACE INSTALLATION The furnace can be hung from floor joists or installed on suitable blocks or pads. Blocks or pad installations shall provide adequate height to ensure that the unit will not be subject to water damage. Units may also be suspended from rafters or floor joists using rods, pipe angle supports or straps. -
Page 8: Dimensions
1083163-UIM-I-0618 RIGHT SIDE LEFT SIDE FRONT Combustion Air Inlet Combustion Air Inlet Condensate Drain Gas Pipe Gas Pipe Condensate Drain (Downflow) Entry Entry (Downflow) Vent Outlet Electrical Electrical Entry Entry Vent Outlet Condensate Drain Condensate 23” Drain Thermostat Wiring Thermostat Optional Return Air Wiring 14”... -
Page 9: Side Return Cutout Markings
1083163-UIM-I-0618 SECTION IV: GAS PIPING SIDE RETURN GAS SAFETY Locate the “L” shaped corner locators. These indicate the size of the cut- out to be made in the furnace side panel. Refer to Figure 14. DANGER An overpressure protection device, such as a pressure regulator, Front of must be installed in the gas piping system upstream of the furnace Furnace... -
Page 10: Nominal Manifold Pressure - High Fire
1083163-UIM-I-0618 GAS ORIFICE CONVERSION FOR PROPANE (LP) IMPORTANT This furnace is constructed at the factory for natural gas-fired operation, but may be converted to operate on propane (LP) gas by using a fac- An accessible manual shutoff valve must be installed upstream of the tory-supplied LP conversion kit. -
Page 11: Electrical Wiring
1083163-UIM-I-0618 Table 5: Ratings & Physical / Electrical Data Nominal Air Temp. Max. Outlet Fuse or Gas Pipe Input Output AFUE Blower Blower Total Unit Airflow Rise Air Temp Circuit Connection, Size Amps Breaker CFM m °F °C °F °C Amps /min 11.7... -
Page 12: Typical Low Voltage Wiring
1083163-UIM-I-0618 For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available on-line at www.upgnet.com in the Product Catalog Section. 1H/1C Thermostat - Single Stage Furnace (STD-ECM) - Single Stage Air Conditoner SINGLE STAGE SINGLE STAGE THERMOSTAT FURNACE 1H/1C... -
Page 13: Typical. Condensate Drain, Vertical Installation
1083163-UIM-I-0618 ACCESSORY CONNECTIONS IMPORTANT The furnace control will allow power-switching control of various acces- sories. Condensate must be disposed of properly. Follow local plumbing or wastewater codes. The drain line must maintain a 1/4” per foot (20 ELECTRONIC AIR CLEANER CONNECTION mm/m) downward slope to the drain. - Page 14 1083163-UIM-I-0618 CAUTION WARNING DO NOT terminate the condensate drain in a chimney, or where the It is possible for condensation to form inside the combustion air drain line may freeze. If the drain line will be exposed to temperatures (intake) pipe in the summer months if significant length of combus- below freezing, adequate measures must be taken to prevent the tion air pipe passes through conditioned space.
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Page 15: Upflow Configuration
1083163-UIM-I-0618 FIGURE 16: Upflow Configuration Johnson Controls Unitary Products... -
Page 16: Downflow Configuration
1083163-UIM-I-0618 FIGURE 17: Downflow Configuration Johnson Controls Unitary Products... -
Page 17: Horizontal Left Configuration
1083163-UIM-I-0618 FIGURE 18: Horizontal Left Configuration Johnson Controls Unitary Products... -
Page 18: Horizontal Right Configuration
1083163-UIM-I-0618 FIGURE 19: Horizontal Right Configuration Johnson Controls Unitary Products... - Page 19 1083163-UIM-I-0618 SECTION VII: COMBUSTION AIR AND 4. All PVC or ABS combustion air and vent pipe must conform to VENT SYSTEM American National Standards Institute (ANSI) and American Soci- ety for Testing and Materials (ASTM) standards D1785 (Schedule COMBUSTION AIR AND VENT SAFETY 40 PVC), D2665 (PVC-DWV), F891 (PVC-DWV Cellular Core), D2261 (ABS-DWV) or F628 (Schedule 40 ABS).
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Page 20: Maximum Equivalent Pipe Length
1083163-UIM-I-0618 Table 6: Maximum Equivalent Pipe Length Elevation Sea level - 2000 Elevation 6001 - 7000 Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft) Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft) 40,000 40,000 40,000 40,000 40,000 40,000 60,000... -
Page 21: High Altitude Pressure Switches
1083163-UIM-I-0618 Table 7: High Altitude Pressure Switches HIGH ALTITUDE PRESSURE SWITCHES REQUIRED FOR ALL INSTALLTIONS ABOVE 5000 FEET Part Number Models S1-1PS3302 100k, 120k S1-1PS3306 S1-1PS3307 40k, 80k This is less than the 90 foot maximum equivalent length of 3" pipe allowed for that model and is thus acceptable. -
Page 22: Home Layout
1083163-UIM-I-0618 VENT CLEARANCES VENT TERMINAL FIXED AIR SUPPLY CLOSED AREA WHERE TERMINAL IS NOT PERMITTED FIXED CLOSED OPERABLE FIGURE 21: Home Layout Direct Vent Terminal Clearances Canadian Installations US Installation A. Clearance above grade, veranda, porch, deck, or 12” (30.5 cm) 12”... -
Page 23: Termination Configuration - 1 Pipe
1083163-UIM-I-0618 VENT SYSTEM 12” vertical separation between combustion air This furnace is certified to be installed with one of two possible vent Maintain 12” minimum 12” minimum intake and vent. clearance above configurations. below overhang highest anticipated 12” minimum 1. Horizontal vent system. This vent system can be installed com- snow level. -
Page 24: Double Horizontal Combustion Air Intake And Vent Termination
1083163-UIM-I-0618 COMBUSTION AIR SUPPLY All installations must comply with Section 5.3, Air for Combustion and VENT Ventilation of the National Fuel Gas Code, ANSI Z223.1 or Sections 7.2, 7.3 or 7.4 of CAN/CGA B149.1 or B149.2 Installation Code - latest editions. -
Page 25: Combustion Airflow Path Through The Furnace Casing
1083163-UIM-I-0618 Ambient Combustion Air Supply Table 11: Estimated Free Area This type installation will draw the air required for combustion from Wood or Metal Wood 20-25%* within the space surrounding the appliance and from areas or rooms Louvers or Grilles Metal 60-70% * adjacent to the space surrounding the appliance. -
Page 26: Ambient Combustion Air
1083163-UIM-I-0618 Vent Vent Vent Gable Gable Vent Vent Ventilated Ventilated Attic Optional Attic Top Above Inlet (a) Top Above Insulation Insulation Outlet Soffit Soffit Air (a) Outlet Outlet Vent Vent Air (b) Air (a) Water Heater Water Water Inlet Inlet Inlet Inlet Heater... -
Page 27: Attic And Crawl Space Combustion Air Termination
1083163-UIM-I-0618 WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon- monxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. - Page 28 1083163-UIM-I-0618 GAS PIPING LEAK CHECK CALCULATING THE FURNACE INPUT (NAT. GAS) WARNING Burner orifices are sized to provide proper input rate using natural gas with a heating value of 1030 BTU/Ft (38.4 MJ/m ). If the heating value of your gas is significantly different, it may be necessary to replace the FIRE OR EXPLOSION HAZARD orifices.
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Page 29: Gas Rate (Cu Ft/Hr) At Full Input
1083163-UIM-I-0618 Table 14: Gas Rate (CU FT/HR) at Full Input Size of Test Dial Size of Test Dial Seconds For Seconds For 1 Revolution 1 Revolution 1 Cu Ft 2 Cu Ft 5 Cu Ft 1 Cu Ft 2 Cu Ft 5 Cu Ft 1800 1636... -
Page 30: Gas Valve
1083163-UIM-I-0618 ADJUSTMENT OF MANIFOLD GAS PRESSURE & 1. Refer to Figure 37 for location of pressure regulator adjustment cap INPUT RATE and adjustment screws on main gas valve. 2. Turn gas and electrical supplies on and follow the operating instruc- Inlet and manifold gas pressure may be measured by connecting the tions to place the unit back in operation. -
Page 31: Furnace Control Board
1083163-UIM-I-0618 ADJUSTMENT OF TEMPERATURE RISE CAUTION DANGER Do not energize more than one motor speed at a time or damage to the motor will result. The temperature rise, or temperature difference between the return air and the supply (heated) air from the furnace, must be within the ADJUSTMENT OF FAN CONTROL SETTINGS range shown on the furnace rating plate and within the application limitations shown in Table 6. -
Page 32: Blower Performance Cfm - Any Position (Without Filter)
1083163-UIM-I-0618 Table 17: Blower Performance CFM - Any Position (without filter) Bottom Airflow Data (SCFM) Ext. Static Pressure (in. H Models Speed High 1290 1260 1220 1160 1100 1040 Medium High 1170 1140 1110 1070 1040 TM9E040A10MP11 Medium Medium Low High 1402 1374... - Page 33 1083163-UIM-I-0618 PRESSURE SWITCHES If the flame is not detected within 7 seconds of the gas valve opening, the gas valve is shut off and a retry operation begins. Also, if the flame This furnace is supplied with two pressure switches, which monitor the is lost for 2 seconds during the 10-second stabilization period, the gas flow through the combustion air/vent piping and condensate drain sys- valve is shut off and a retry operation begins.
- Page 34 1083163-UIM-I-0618 STEADY ON ANY COLOR: Control failure. Turn power to the furnace 10 RED FLASHES: Gas valve energized with no call for heat. The main off and back on. If the fault code returns, the control board must be blower and inducer blower will run and no ignition sequence will be replaced.
- Page 35 1083163-UIM-I-0618 SECTION XI: REPLACEMENT PARTS LIST DESCRIPTION DESCRIPTION FABRICATED PARTS Continued MOTOR PANEL, TOP BLOWER, COMBUSTION RAIL, BLOWER (2 req’d) MOTOR, DIRECT DRIVE BLOWER RESTRICTOR, COMBUSTION BLOWER ELECTRICAL SHELF, BLOWER CONTROL, FURNACE MISCELLANEOUS CONTROL, TEMPERATURE BAG, PARTS IGNITER BRACKET, DOOR SENSOR, FLAME DIAGRAM, WIRING SWITCH, DOOR...
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Page 36: Wiring Diagram
1083163-UIM-I-0618 SECTION XII: WIRING DIAGRAM Wiring Diagram - 95% Single-Stage X Furnace CAUTION PRECAUTION OPEN ALL DISCONNECTS BEFORE OUVREZ LES DISJONCTEURS AVANT SERVICING THIS UNIT DE PROCEDER AVEC LE SERVICE BLU/WHT THE 40,000 INPUT RED-LOW Legend FURNACE HAS ONLY YEL-MED LO ONE ROLLOUT SWITCH DS - Door switch... - Page 37 1083163-UIM-I-0618 NOTES Johnson Controls Unitary Products...
- Page 38 1083163-UIM-I-0618 SECTION XIII: START UP SHEET 33" 95% AFUE Single Stage Gas Furnace Start Up Sheet Proper furnace start up is critical to customer comfort and equipment longevity Start-Up Date Technician Performing Start-Up Installing Contractor Name Owner Information Name Address City State or Province Zip or Postal Code...
- Page 39 1083163-UIM-I-0618 Gas Side Gas Type Natural Gas LP Gas (Requires LP conversion kit) LP Gas Conversion Kit Part # Used LP Conversion Kit Installed By Inlet Gas Pressure (in. w.c.") Manifold Gas Pressure (in. w.c.") Calculated input in btuh - clock the gas meter (Nat Gas Only) Burner flame inspected -- flames are blue and extending directly into the primary heat exchanger cells Air Side: System External Static Pressure Supply static before evaporator coil (in w.c.")
- Page 40 Subject to change without notice. Published in U.S.A. 1083163-UIM-I-0618 Copyright © 2018 by Johnson Controls, Inc. All rights reserved. Supersedes: 1083163-UIM-H-0817 York International Corp. 5005 York Drive Norman, OK 73069...