Table of Contents
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Table of contents:
Winch Packing List...................................................02
Safety Warnings & Precautions.................................02
Installation...............................................................08
Mount the Winch....................................................08
Mount the Contactor or Control Box.......................09
Mount the Handlebar Switch...................................11
Mount the Connector for Remote ...........................12
Install the Wiring....................................................12
Check the System..................................................14
Winch Assembly Drawing.........................................16
Winch Parts List.......................................................17
Winch Specification.................................................18
XRC3.0 (3000lbs) WINCH........................................18
Warranty............................................................19
Warranty Information Card..........................................20
XRC 3.0 3,0001b Winch
Part # 97203
Winch Packing List
DESCRIPTION
1.Winch Assembly with Wire Rope ....................1
2.Cap Bolt M8* 30 .............................................2
3.Lock Washers ...............................................2
4.Flat Washers..................................... ... .........2
5.M8 Nuts.........................................................2
6.Clevis Hook w/Pin .........................................1
7.
8.Strap ......................................... ...................1
9.Remote........................................................1
10.Winch Plate................................................1
11.Solenoid..........................................................1
Warnings and Cautions
As you read these instructions, you will see WARNINGS, CAUTIONS, NOTICES
and NOTES.
Each message has a specific purpose. WARNINGS are safety messages that indicate
a potentially hazardous situation, which, if not avo ided coul d res ult in ser ious injur y
or death. CAUTIONS are safety messages that indicate a potentially hazardous
situation which, if not avoided, could result in minor or moderate injury. A CAUTION may
also be used to alert against unsafe practice. CAUTIONS and WARNINGS identify the
hazard, i n dicate how to avoid the hazard, and advise of the probable consequence of
not avoiding the hazard. NOTICES are messages to avoid property damage. NOTES
are additional information to help you complete a procedure. PLEASE WORK
SAFELY!
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WWW.SMITTYBILT.COM
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XRC 3.0 3,0001b Winch
Part # 97203
QUANTITY
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Summary of Contents for Smittybilt XRC 3.0
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Page 1: Table Of Contents
XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch Part # 97203 Part # 97203 WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM Table of contents: Winch Packing List Winch Packing List...........02 DESCRIPTION QUANTITY 1.Winch Assembly with Wire Rope ....1 Safety Warnings & Precautions.........02 2.Cap Bolt M8* 30 ..........2 Installation...............08... - Page 2 XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch Part # 97203 Part # 97203 WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM MOVING PARTS ENTANGLEMENT HAZARD MOVING PARTS ENTANGLEMENTHAZARD Failure to observe these instructions could l e ad to minor or moderate injury. Failure to observe these instructions could lead to severe injury or death.To avoid Always keep wired remote control lead clear of the drum, rope and rigging.
- Page 3 XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch Part # 97203 Part # 97203 WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM Always mount the winch and attach the hook to the rope`s end loop before conne cting the electrical wiring. Always spool the rope onto the drum in the direction specifi e d by the wi n ch warning label on the winch and/or documentation.
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Page 4: Mount The Winch
XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch Part # 97203 Part # 97203 WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM Never let rope slip through your hands. Always be aware of possible hot surface at winch motor, drum or rope during or after winch use. -
Page 5: Mount The Contactor Or Control Box
XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch Part # 97203 Part # 97203 Part # 97203 Part # 97203 WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM Figure 5. Contactors for ATV winch NOTE: Install the control box Mount the control box on winch. -
Page 6: Mount The Handlebar Switch
XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch Part # 97203 Part # 97203 WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM Step 3- Mount the Handlebar Switch Step 4 - Mount the Connector for Remote TO PREVENT SERIOUS INJURY OR DEATH FROM EXPLOSION: TO PREVENT SERIOUS INJURY OR DEATH FROM Do NOT drill into gas tank. -
Page 7: Check The System
XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch Part # 97203 Part # 97203 WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM Step 6 - Check the System Connect one terminal (marked B+ ) of contactor to terminal positive (+) of the battery with red cable . -
Page 8: Winch Assembly Drawing
XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch Part # 97203 Part # 97203 Part # 97203 Part # 97203 WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM Troubleshooting Winch Assembly Drawing SYMPTOM POSSIBLE SUGGESTED - Insert Switch Assembly all the way into the connector. -
Page 9: Winch Parts List
XRC 3.0 3,0001b Winch XRC 3.0 3,0001b Winch Part # 97203 Part # 97203 WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM Winch Parts List XRC 3.0 (3,000lb) WINCH NO . Part# S.B part# Description 300100 97203-01 Motor Specifications 300200 97203-02 gasket 300300 97203-03 bearing Rated line pull. 3000lbs (1360kgs) single line... - Page 10 WWW.SMITTYBILT.COM WWW.SMITTYBILT.COM Warranty Warranty Information Card Smittybilt, Inc. offers a limited lifetime warranty (to the original retail purchaser) for each new Smittybilt consumer/RV electric winch against manufacturing defects in workmanship and materials First name: on all the mechanical components. Electrical components consisting of motors, solenoids, wiring, wire connectors and associated Last name: parts have a limited one (1) year warranty.
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