Table of Contents
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XRC 2 (2,000lb) Utility Winch
Winch Packing List .................................................... 02
Safety Warnings & Precautions ..................................... 03
Installation................................................................ 08
Mounting the winch ...................................... 08
Install the wiring ........................................... 09
Check the system ......................................... 10
Winch operation .......................................... 10
Winch Maintenance .................................................. 11
Troubleshooting ....................................................... 11
Winch Assembly Drawing .......................................... 12
Winch Parts List ....................................................... 13
Winch Specification .................................................. 14
Warranty ................................................................ 15
Warranty Information Card ......................................... 17
Table of Contents
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Table of Contents
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Summary of Contents for Smittybilt XRC 2
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Page 1: Table Of Contents
XRC 2 (2,000lb) Utility Winch Table of Contents Winch Packing List ………………………..………………….. 02 Safety Warnings & Precautions …………..…………... 03 Installation……………………………..……………………..08 Mounting the winch …….…………………………. 08 Install the wiring ……………………………….…... 09 Check the system ….…………………………...…. 10 Winch operation …………………………………… 10 Winch Maintenance ………………………………………….. -
Page 2: Winch Packing List
XRC 2 (2,000lb) Utility Winch Winch Packing List Description Quantity 1. Winch Assembly with Wire Rope ……………………….…….….. 1 2. Bolt 8MM x 35… …………………………………………………… 6 3. Lock Washers ……………………………………………………..8 4. Flat Washers ……………………………………………………….. 8 5. M8 Nuts ……………………………………………………………... 8 6. -
Page 3: Safety Warnings & Precautions
Safety Warnings & Precautions Warnings and Cautions As you read these instructions, you will see WARNINGS, CAUTIONS, NOTICES and NOTES. Each message has a specific purpose. WARNINGS are safety messages that indicate a potentially hazardous situation, which, if not avoided could result in serious injury or death. - Page 4 CHEMICAL AND FIRE HAZARD Failure to observe these instructions could lead to severe injury or death. • Always remove jewelry and wear eye protection. • Never lean over battery while making connections. • Always verify area is clear of fuel lines, fuel tank, brake lines, electrical wires, etc.
- Page 5 its operation. • Never operate this winch if you are under 16 years of age. • Never operate this winch when under the influence of drugs, alcohol or medication. • Never exceed winch or rope capacity listed on product data sheet. Double line using a snatch block to reduce winch load.
- Page 6 or chain will not slip. • Never engage or disengage clutch if winch is under load, rope is in tension or drum is moving. • Always select an anchor point as far away as possible. This will provide the winch with its greatest pulling power. •...
- Page 7 CUT AND BURN HAZARD Failure to observe these instructions could lead to minor or moderate injury. To avoid injury to hands and fingers: • Always wear heavy leather gloves when handling a rope. • Never let rope slip through your hands. •...
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Page 8: Installation
To prevent accidental activation of the winch and serious injury, complete the winch installation and attach the hook before installing the wiring. DO NOT leave controller hooked/wired up to winch when not in use. TO PREVENT SERIOUS INJURY OR DEATH FROM ELECTRICAL FIRE: •... -
Page 9: Install The Wiring
Step 2 - Install the wiring • Connect short red cable from remote control to the positive terminal (+) on the motor. • Connect short black cable from remote control to the negative terminal (-) on the motor. • Connect long red cable from the remote control to the positive terminal (+) of the battery. -
Page 10: Check The System
Step 3 - Check the system Before using the winch, verify the following: • Wiring to all components are correct. All loose wires are tight. • There are no exposed wiring or terminals. • Check winch for proper operation. The wire rope should spool in and out in the direction indicated on the switch. -
Page 11: Winch Maintenance
Winch Maintenance No further internal lubrication is required for the life of the winch. The winch should not be emerges in water (waterproof winch should not be soaked in water for a long time). If the winch immersions in water by accident, you should loosen the screws, tilt the winch to drain out the water as soon as possible. -
Page 12: Winch Assembly Drawing
Winch Assembly Drawing... -
Page 13: Winch Parts List
Winch Parts List SB part# Description XRC2 Motor 97202-01 Stationary Gear Housing Assembly 97202-02 T-Series Carrier Assembly 97202-03 T-Series Rotator Gear 97202-04 Drum Support Plate 97202-05 Pan Head Screw 97202-06 Drum Support Bushing 97202-07 97202-08 Clutch Assembly Spring 97202-09 Drum Assembly 97202-10 Screw 97202-11... -
Page 14: Winch Specification
Winch Specifications 97202 - XRC 2.0 (2,000lb) Winch Rated line pull: 2,000lbs (960kgs) single line Motor: Permanent magnetic DC 12V ,1.0Hp Gear train: 3-stage planetary Gear ratio: 153:1 Wire rope: 5/32” x 49’ Drum size: 1.24” (D) x 2.88” (L) Dimensions: 11.25”... -
Page 15: Warranty
LIMITED ONE (1) YEAR WARRANTY FOR ELECTRICAL COMPONENTS Smittybilt Automotive Products, LLC (SAP) warrants to the original purchaser that (a) the mechanical components (e.g., gears, clutch, spools, etc.) of any SAP winch will be free of defects in material and workmanship for the lifetime of the winch, and (b) the electrical components (e.g., electric motor, wires,... - Page 16 This warranty does not obligate Smittybilt, Inc. to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts, nor shall it apply to a product upon which repairs or alterations have been made, unless authorized by the manufacturer, or for equipment misused, neglected or improperly installed.
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Page 17: Warranty Information Card
Who installed or will install your Smittybilt product? Is this the first time you have purchase a winch? If no, what brand have you brought before? What type of vehicle will this Smittybilt winch be installed on? Year: Make: Model:...
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