Smittybilt XRC 8 Installation Instructions Manual

Smittybilt XRC 8 Installation Instructions Manual

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PARTS INCLUDED
Winch
Solenoid Box
Hardware Bag
SAFETY PRECAUTIONS
Warning! Observe safety precautions for personal safety and the safety of others. Improper equipment operation may
cause personal injury and equipment damage.
Read the following carefully before attempting to operate your winch and keep the instructions for future reference.
1. Dress Properly:
-Don't wear loose clothing or jewelry. They can be caught in moving parts.
-Wear leather gloves when handling winch cable. Do not handle cable with bare hands as broken wires can cause
injuries.
-Non-skid footwear is recommended.
-Protective hair covering to contain long hair.
2. Keep a Safe Distance:
-Ensure that all persons stand well clear of winch cable and load during winch operation, 1.5 times the cable length
recommended. If a cable pulls loose or breaks under load it can lash back and cause serious personal injury or death.
-Don't step over the cable.
-All visitors and onlookers should be kept away from the work area.
-Keep proper footing and balance at all times.
3. Don't Abuse the Cord:
-Never carry your winch by the cord or yank it to disconnect it from the receptacle.
-Keep cord from heat, oil and sharp edges.
4. Don't Overwork the winch:
- If the motor becomes uncomfortably hot to touch, stop and let it cool for a few minutes.
- Don't maintain power to the winch if the motor stalls.
- Don't exceed maximum line pull ratings shown in tables. Shock loads must not exceed these ratings.
5. Avoid Unintentional Starting:
- Winch clutch should be disengaged when not in use and fully engaged when in use.
6. Check Damaged Parts:
- Before using, you should check your winch carefully. Any part that is damaged should be properly repaired or
replaced by an authorized service centre.
7. Repair Your Winch:
- When repairing, use only identical replacement parts or it may cause considerable danger to the user.
8. Re-spool the cable:
- Leather gloves must be worn while re-spooling. To re-spool correctly, it is necessary to keep a slight load on the
cable. Hold the cable with one hand and the remote control switch with the other. Start as far back and in the centre as
you can .Walk up keeping load on the cable as the winch is powered in.
- Do not allow the cable to slop through your hand and do not approach the winch too closely.
- Turn off the winch and repeat the procedure until all the cable except 1m is left.
- Disconnect the remote control switch and finish spooling in cable by rotating the drum by hand with clutch
disengaged.
-On hidden winches, spool in cable under power but keep hands clear.
QTY
For Technical Support/Warranty Information please call 310-762-9944
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
PARTS INCLUDED
1
Roller Fairlead
1
Clevis Hook
1
Remote Control
Page 2 of 17
QTY
1
1
1

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Summary of Contents for Smittybilt XRC 8

  • Page 1 - Disconnect the remote control switch and finish spooling in cable by rotating the drum by hand with clutch disengaged. -On hidden winches, spool in cable under power but keep hands clear. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 2 of 17...
  • Page 2 Be sure that the cable is in good condition and is attached properly. Do not use the winch if cable is frayed. Do not move the vehicle to pull a load. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 3 of 17...
  • Page 3 22. Do not use the winch to lift, support or otherwise transport personnel. 23. Do not move your winch by lifting the cable leads or the clutch handle lever. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 4 of 17...
  • Page 4: Cable Installation

    2. Smittybilt manufactures winch mounting frames and / or Frontal Protection Systems to suit most popular vehicles. Winch frames are packaged with detailed instructions.
  • Page 5 (-) connecting to negative (-) terminal of battery. 6. Long red cable positive (+) connecting to positive (+) of battery. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 6 of 17...
  • Page 6: Winch Operation

    To engage the clutch, move the clutch shifter tab into the “IN” position. The winch is now ready for pulling. 3. Recheck all cable rigging before proceeding. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 7 of 17...
  • Page 7: Maintenance

    5m and then power back in. This will keep all components in good working condition so that the winch can be relied on when needed. Contact your authorized outlet for technical assistance and repairs. SPARE PARTS: A comprehensive range of spare parts is available. For further information please contact Smittybilt Automotive Products.
  • Page 8 Layer of cable 8000 6900 5850 5100 Rated line pull per layer Kgs 3630 3130 2650 2310 Cable capacity per layer Mpm 5 For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 9 of 17...
  • Page 9 Tie Rod Bolt 97281-47 Roller Fairlead 97281-20 Motor Base 97281-49 Control Box 97281-21 Nylon Bearing 97281-50 Remote Control 97281-22 Tie Rod 97281 For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 10 of 17...
  • Page 10 10000 8633 7716 7089 Rated line pull per layer Kgs 4535 3915 3499 3215 Cable capacity per layer Mpm 4.88 12.8 21.95 28.5 For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 11 of 17...
  • Page 11 97210-45 Motor End Cover 97210-14 Outer Spline 97210-46 Roller Fairlead 97210-15 Link Screw 97210-47 Clevis Hook 97210-16 Gear Box Base 97210-49 Wire Rope For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 12 of 17...
  • Page 12 Layer of cable 120000 10270 9200 8500 Rated line pull per layer Kgs 5440 4654 4169 3852 Cable capacity per layer Mpm 5 For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 13 of 17...
  • Page 13 97212-47 Fairlead Mount Bolt 97212-23 Bolt 97212-48 Control Box Assy 97212-24 Lock Washer 19 49 97212-49 Handle Remote Control 97212-25 Gear Box Base For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 14 of 17...
  • Page 14 For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 15 of 17...
  • Page 15: Troubleshooting

    Defective or stuck solenoid Tap solenoid to free contacts. Repair or replace direction only Defective Switch Assy solenoid, Replace Switch Assy For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220 Page 16 of 17...
  • Page 16: Warranty

    Warranty Limited 2 Year Warranty Smittybilt, Inc. offers a limited two (2) year warranty (to the original retail purchaser) fro each new Smittybilt consumer/RV electric winch against manufacturing defects in workmanship and materials on all the mechanical components. Electrical components consisting of motors, solenoids, wiring, wire connectors and associated parts have a limited one (1) year warranty.
  • Page 17 Who installed or will install your Smittybilt product? Is this the first time you have purchase a winch? If no, what brand have you brought before? What type of vehicle will this Smittybilt winch be installed on? Year: Make: Model:...

This manual is also suitable for:

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