Smittybilt XRC 3.0 Installation Instructions Manual

Smittybilt XRC 3.0 Installation Instructions Manual

3,000lb winch
Hide thumbs Also See for XRC 3.0:

Advertisement

WWW.SMITTYBILT.COM
Parts Included
Winch with Wire Rope
Winch Plate
Clevis Hook
NOTE: Read, study and follow all instructions before operating and installing this product. Failure
to heed these instructions may result in personal injury and/or property damage.
This winch can develop tremendous pulling forces and if used unsafely or improperly
could result in property damage, serious injury or death. Throughout this manual you
will notice headings such as Caution, Warning and Danger. Pay particular attention
to these headings as they are written for your safety.. Ultimately, safe operation of this
product rests with you, the operator.
1. Your winch is designed with a bolt pattern that is standard in this class of winches. Many
winch mounting kits are available that utilize this bolt pattern for the most popular ATV's and
mounting channels.
2. Regardless of the mounting kit you use, ensure that your winch is mounted on a flat surface
so that the three major sections (motor, drum and gear housing) are properly aligned. Proper
alignment of the winch will allow even distribution of the full rated load.
3. Utilize the M8x30 mounting bolts, washers and nuts included.
4. Connect the battery (4' 1") and motor (5' 9") leads. Connect the red positive (+) to the in-facing
terminal marked (+) on the motor and the black negative (-) to the out-facing terminal marked (-) on
the motor. Then connect the red positive (+) lead from the power switch to the positive (+) terminal
of the vehicles 12 volt battery. Connect the black negative (-) lead from the power switch to the
negative (-) terminal of the battery. (Caution: Batteries contain gases which are flammable and
explosive. Wear eye protection during installation and remove all jewelry. Do not lean over battery
when making connections.
For Technical Support/Warranty Information please call 310-762-9944
Qty
1
1
1
WINCH ASSEMBLY AND MOUNTING
Smittybilt, 400 West Artesia Blvd, Compton, CA 90220
Installation Instructions
XRC 3.0 3,000lb Winch
Part # 97203
Parts Included
Remote Control
Handle Bar Control
Hardware Pack
Qty
1
1
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XRC 3.0 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Smittybilt XRC 3.0

  • Page 1 (-) terminal of the battery. (Caution: Batteries contain gases which are flammable and explosive. Wear eye protection during installation and remove all jewelry. Do not lean over battery when making connections. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 2 If the drum is turning and collecting more cable then reverse the leads on the motor. Repeat and check rotation. Hand Remote For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 3 ATV. Using a test light, locate a suitable wire from the ATV key switch. The wire should only have power when the key is in the “ON” position. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 4 Part # 97203 WWW.SMITTYBILT.COM Handlebar mount-Exact location may Mini-rocker switch Use a test light to locate vary depending on ATV make and a suitable wire assembly model. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 5 Do not exceed maximum line pull ratings shown in the tables. Do not use as a hoist. Do not use for overhead lifting. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 6 Never release the free-spool clutch when there is a load on the winch. Use hand saver hook when handling the hook for spooling or un-spooling the wire rope. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 7: General Tips For Safe Operation

    Pull only on areas of the vehicle as specified by the vehicle manufacturer. Only attachments and/or adapters supplied by the manufacturer should be used. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 8: Rigging Techniques

    A. Take your time to asses your situation. B. Put gloves on to protect your hands. C. Disengage the clutch to allow free-spooling and also save battery power. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 9 Y. Disconnect the remote control and store in clean, dry and secure place. Z. Clean and inspect the connection and mounting hardware for next needed operation. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 10: Maintenance

    3. Engage the clutch and re-spool the new cable on the drum keeping tension on the cable as it spools. Ensure that the cable is re-spooling in the under wind position. NOTE: Only replace the cable with the identical manufacturer’s cable. For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 11: Troubleshooting

    Installation Instructions XRC 3.0 3,000lb Winch Part # 97203 WWW.SMITTYBILT.COM TROUBLE SHOOTING For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 12 97203-26 gear box body 97203-27 bushing 97203-28 clutch knob 97203-29 wire rope and hook 97203-30 Remote 97203-31 Handle Bar Control 97203-32 Winch Plate 97203-33 Solenoid For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 13 Installation Instructions XRC 3.0 3,000lb Winch Part # 97203 WWW.SMITTYBILT.COM For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
  • Page 14 XRC 3.0 3,000lb Winch Part # 97203 WWW.SMITTYBILT.COM XRC 3.0 (3,000lb) WINCH 1000 2000 3000 Line Pull 1361 ft/min 24.5 14.7 10.5 Line Speed m/min Motor Amps For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...

This manual is also suitable for:

97203

Table of Contents